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Installer: Leave these instructions with the con-
sumer.
Consumer: Retain these instructions for future
use.
WARNING: If the information in this manual
is not followed exactly, a fire or explosion may
result causing property damage, personal injury
or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
19562-1-0606
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
Patent # 5.664.555
AND
FAN TYPE
DIRECT VENT
WALL FURNACE
For Installation in
Manufactured (Mobile Home),
Modular or Residential Homes
MODELS
DV-20E-5
DV-40E-5
EFFECTIVE DATE
JUNE 2006
This appliance may be installed as an OEM
installation in a manufactured home (USA only)
or mobile home and must be installed in ac-
cordance with the manufacturer's instructions
and the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, in the
United States, or the Mobile Home Standard,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. A conver-
sion kit is supplied with the appliance.
WARNING: If not installed, operated and main-
tained in accordance with the manufacturer's
instructions, this product could expose you to
substances in fuel or from fuel combustion which
can cause death or serious illness.
Page 1
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Table of Contents
Related Manuals for Empire DV-20E-5
Summary of Contents for Empire DV-20E-5
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Page 1: Installation Instructions
FAN TYPE DIRECT VENT WALL FURNACE For Installation in MODELS DV-20E-5 DV-40E-5 EFFECTIVE DATE JUNE 2006 Page 1... -
Page 2: Table Of Contents
Requirements for Massachusetts ...5 Introduction ...6 Specifications ...6 Gas Supply ...7 Gas Conversion Instructions ...8 Clearances ...9 Furnace Installation ... 9-12 Lighting Instructions ...13 Wiring ...14 Maintenance ...15 Operation and Troubleshooting ... 15-16 How to Order Repair Parts ...17 Parts List ...17 Parts View ...18... -
Page 3: Important Safety Information
• DO NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air. • DO keep the appliance area clear and free from combustible material, gasoline and other flammable... -
Page 4: Safety Information For Users Of Lp Gas
SAFETY INFORMTION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. -
Page 5: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 6: Introduction
2. Installer must have owner fill out and mail warranty card supplied with furnace. 3. Installer should show owner how to start and operate furnace and thermostat. 4. Installer must locate unit near a grounded wall receptacle for 115VAC power and must provide gas supply and vent the unit properly for safe operation. -
Page 7: Gas Supply
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter Nat. L.P. 0-10 feet 1/2” 3/8” 0-3 meters 12.7mm 9.5mm 10-40 feet 1/2” 1/2”... -
Page 8: Gas Conversion Instructions
6. Place LP gas main burner orifice(s) in conversion kit. Attach conversion kit to manifold pipe. Attach new label to unit nameplate indicating that the unit was converted to Natural gas. 7. Turn on gas supply to furnace and check all gas connections for leaks with soap solution, watching for bubbles on all gas connec- tions. -
Page 9: Clearances
The wall opening required for venting is a 3 1/4" (83mm) minimum diameter opening. Refer to Figure 2 for positioning the furnace on wall and for locating gas line connection and vent opening. Furnace can sit on the floor and should be secured to the wall through the wall bracket secured to the rear top shroud. - Page 10 Installing Wall Bracket (Figures 5 and 6) After finding a location for the furnace, gas supply and vent, the wall bracket must be positioned and installed. The bracket should be mounted to the wall studs, if possible, or anchored solidly to the wall.
- Page 11 The furnace can now be secured to the wall. The furnace can be vented with up to a maximum length of 15' (4.6m) including termination vent and using 2 - 90° elbows. Also, the furnace can be vented with up to a maximum length of 10' (3m) including termination vent and using 3 - 90°...
- Page 12 INTAKE AIR SHROUD SIDE Reassembly and Resealing Vent-Air Intake System When vent-air intake system is removed for servicing the furnace, the following steps will assure proper reassembly and resealing of the vent-air intake assembly. Be sure all hose connections and elbow assemblies are re-secured in place using the hose clamps removed.
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Page 13: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result caus- ing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. -
Page 14: Wiring
C. Remove red wire from screw marked R. 8. Route (2) wires from any 24 volt wall thermostat through the casing back of furnace to the screws marked W and R on the control board. 9. Replace junction box cover (4 screws). -
Page 15: Maintenance
3 electronic temperature control leads from the main furnace board and using a pig tail jumper to connect R & W together on the board. If the furnace comes on and runs normally the temperature control board is malfunctioning. If the heater still does not come on, then the main furnace board is malfunctioning. -
Page 16: Furnace Control Board
Note: If the hot surface ignitor is to be replaced, be sure to disconnect all power to the unit. Be very careful in handling the new ignitor as they are fragile and can be broken easily if hit or dropped. Page 16 FURNACE CONTROL BOARD DIAGNOSTICS Fault Correction... -
Page 17: How To Order Repair Parts
INLET CAP WALL PLATE GASKET - INSIDE WALL PLATE GASKET - OUTSIDE WALL PLATE - OUTSIDE TUBE SPACER END CAP ASSEMBLY SHROUD SIDE LEFT BAFFLE - 1 REQUIRED ON DV-20E-5 CONDENSATE KIT ELBOW KIT WIRE ASSEMBLY - CONTROL BOARD Page 17... -
Page 18: Parts View
PARTS VIEW Page 18 19562-1-0606... -
Page 19: Service Notes
SERVICE NOTES 19562-1-0606 Page 19... - Page 20 Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 FAX: 618-233-7097 or 800-443-8648 info@empirecomfort.com www.empirecomfort.com Page 20 19562-1-0606...