Echo PPF-2100 Service Data

Echo PPF-2100 Service Data

Power pruner with new gear case
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17-21C-00

SERVICE DATA

POWER PRUNER
PPF-2100 PPT-2100
PPT-2400 PPFD-2400
INTRODUCTION
We are constantly working on technical
improvement of our products. For this reason,
technical data, equipment and design are subject to
change without notice. All specifications,
illustrations and directions in this SERVICE DATA
are based on the latest products information
available at the time of publication.
For further information to service these models,
please refer to ECHO SERVICE MANUAL Ord.No.
402-18.
INDEX
PPF-2100 PPT-2100 PPT-2400 PPFD-2400
with new gear case
CONTENTS
1 SERVICE INFORMATION .............................. 2
1-1 Specifications ............................................ 2,3
1-2 Technical data ............................................ 4
1-3 Torque limits ............................................... 5
1-4 Special repairing materials ......................... 5
1-5 Service limits .............................................. 6
1-6 Special tools ............................................... 7
2 SERVICE PROCEDURE ................................ 8
2-1 Gear case construction .............................. 8
2-2 Checking oil line ......................................... 9
2-5 Removing worm gear ................................. 10
2-6 Inserting worm gear ................................... 10
2-7 Replacing bar stud ..................................... 10
2-9 Replacing sprocket shaft gear ..................... 11
2-10Assembling gear case ................................. 12
Reference No.
I S S U E D :
1
1
page
17-21C-00
2 0 0 0 0 7

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Summary of Contents for Echo PPF-2100

  • Page 1: Table Of Contents

    1-6 Special tools ..........7 For further information to service these models, 2 SERVICE PROCEDURE ........ 8 please refer to ECHO SERVICE MANUAL Ord.No. 2-1 Gear case construction ......8 402-18. 2-2 Checking oil line ......... 9 2-3 Checking oil filter and check valve ....
  • Page 2: Service Information

    PPF-2100 PPT-2100 SERVICE INFORMATION PPT-2400 PPFD-2400 1 SERVICE INFORMATION 1-1 Specifications Models PPF-2100 Dimensions Length(collapsed) mm(in) 2365 (93.1) Length(fully extended) mm(in) Length(with extension)* mm(in) 3288 (129.5) Width mm(in) 230 (9.06) Height mm(in) 221 (8.70) Dry weight** kg(lb) 5.82 (12.8) Engine...
  • Page 3 PPF-2100 PPT-2100 PPT-2400 PPFD-2400 SERVICE INFORMATION Models PPT-2100 PPT-2400 PPFD-2400 Dimensions Length(collapsed) mm(in) 2260 (89.0) 2734 (107.6) 2320 (91.3) Length(fully extended) mm(in) 3410 (134.3) 3884 (152.9) Length(with extension)* mm(in) 5000 (196.9) 5468 (215.3) 3910 (153.9) Width mm(in) 230 (9.06) 230 (9.06) 220 (8.66)
  • Page 4: Technical Data

    PPF-2100 PPT-2100 SERVICE INFORMATION PPT-2400 PPFD-2400 1-2 Technical data Models PPF-2100 PPT-2400 PPT-2100 PPFD-2400 Engine Idling speed 2500 - 3000 2500 - 3000 Engine speed at maximum power 7500 7500 Clutch-in speed 3700 - 4100 3700 - 4100 Compression pressure...
  • Page 5: Torque Limits

    * Apply thread locking sealant. (See below.) 1-4 Special repairing materials Material Location Remarks Grease Drive shaft Gear case Lithium based grease or ECHO LUBE Rewind spring Starter center post Thread locking sealant Starter case Ignition coil Fan cover Carburetor insulators...
  • Page 6: Service Limits

    PPF-2100 PPT-2100 SERVICE INFORMATION PPT-2400 PPFD-2400 1-5 Service limits 5K193 5K228 5K229 5K230 5K016 5K042 5K194 5K231 5K171 5K071 mm (in) Description PPF-2100 PPT-2100 PPT-2400 PPFD-2400 Cylinder bore When plating is worn and aluminum can be seen Piston outer diameter Min.
  • Page 7: Special Tools

    PPF-2100 PPT-2100 PPT-2400 PPFD-2400 SERVICE INFORMATION 1-6 Special tools 4 : a = 4 mm 5 : a = 3 mm Part Number Description Used for: Tachometer Measuring engine speed 363018-00310 Washer Installing crankcase oil seal of starter side 433019-12330 Flange nut Removing magneto rotor (flywheel) Use key No.18 together...
  • Page 8: Service Procedure

    PPF-2100 PPT-2100 SERVICE PROCEDURE PPT-2400 PPFD-2400 2. SERVICE PROCEDURE Refer to SERVICE DATA of PPF-2100/2110, PPT-2100/2400 and PPFD-2400 (Ref. No. 17-21B-00) for servicing drive shaft. Refer to SERVICE MANUAL of CS-3000/3050/3400/3450 or CS-4200/4400 for servicing auto-oiler assembly. 2-1 Gear case construction...
  • Page 9: Checking Oil Line

    PPF-2100 PPT-2100 PPT-2400 PPFD-2400 SERVICE PROCEDURE 2-2 Checking oil line 1. Disconnect oil line from the auto-oiler and remove oil tank from the gear case. 2. Connect pressure tester #897803-30130 to the oil line (A) using appropriate connector pipe (B) (recommended outer dia.
  • Page 10: Removing Worm Gear

    PPF-2100 PPT-2100 SERVICE PROCEDURE PPT-2400 PPFD-2400 2-5 Removing worm gear 1. Remove E-ring, washer, sprocket, another washer, then auto-oiler. 2. Screw worm remover #897708-19835 (A) on to the worm. 3. Insert handle (B) in the tool. 4. Screw hex socket bolt (C) in the center of the handle until the bolt touches the center of sprocket shaft end.
  • Page 11: Replacing Drive Gear And Bearing

    PPF-2100 PPT-2100 PPT-2400 PPFD-2400 SERVICE PROCEDURE 2-8 Replacing drive gear and bearing 1. Separate gear case and take out gear sets. 2. Remove retaining ring (A). 3. Set the bearing cage on a vise or equivalent. 4. Push out drive gear (B).
  • Page 12: 2-10Assembling Gear Case

    PPF-2100 PPT-2100 SERVICE PROCEDURE PPT-2400 PPFD-2400 2-10 Assembling gear case 1. Clean sealing channels thoroughly on upper and lower case housings. 2. Apply thin bead of black 100% silicon rubber sealant (DOW #732, Loctite #593 or equivalent) into channels. NOTE: Make sure to apply sealant on to channels cut in bearing support area on both halves of gear housings.

This manual is also suitable for:

Ppt-2100Ppt-2400Ppfd-2400

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