AXITEC AXIblackpremium Installation Manual
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AXITEC AXIblackpremium Installation Manual

In-roof system for roof-integrated photovoltaic systems
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AXIblackpremium"
In-roof system
for roof-integrated photovoltaic systems
AXITEC GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen
info@axitecsolar.com
www.axitecsolar.com

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  • Page 1 „ AXIblackpremium“ In-roof system for roof-integrated photovoltaic systems AXITEC GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen info@axitecsolar.com www.axitecsolar.com...

  • Page 2: Table Of Contents

    Statics of the construction according toDIN 1055 /Euro code 1 .... 30 5.2.2 General planning ..................30 5.2.3 Special substructure at 5400Pa pressure ..........34 Cable laying ......................36 Inroof-System Seite 2 von 64 DE141113 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 3 Accessories AXIblackpremium In-roof system AC-xxxM/156-60 S IN ..... 63 Notes ........................... 64 11.1 Legend article description ..................64 11.2 Laminate size ......................64 Inroof-System Seite 3 von 64 DE141113 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 4: General Information On The Installation Instructions

    DE141113 17/12/2014 EN141217 Englisch version include WEEE Table 1-1: Revisions The most recent version supersedes all previous revisions of the assembly in- structions. Inroof-System Seite 4 von 64 DE141113 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 5: Validity

    The Axitec GmbH reserves the right to alter, to amend or to delete this documentation or parts thereof without previous announcement. You can find further information on our homepage www.axitecsolar.com...

  • Page 6: Warnings, Symbols, Markups

    ATTENTION Dangerous situation. Failure to comply could result in minor injuries. ATTENTION Critical situation. Failure to comply can cause damage to property. In-roof System Page 6 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 7: Symbols And Awards

    Cross-reference to a place in these assembly instructions Table 1-2: Symbols and Mark-ups NOTE Important information to the understanding or for optimizing the assembly processes. In-roof System Page 7 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 8: Safety Precautions

    DC and provisions of the responsible energy supply companies for the parallel operation of solar power systems  Directions of the construction trade association  Accident prevention regulations In-roof System Page 8 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 9: Personnel Qualification

    PV In-roof System Page 9 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 10 Work on the system to be performed only on dry surfaces.  When assembling make sure that photovoltaic modules, cables, etc. are dry. In-roof System Page 10 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 11: Work On The Roof

    Provide appropriate shelving space for tools and materials.  Set up safeguards to protect against falling objects.  Observe all relevant regulations for working on the roof. In-roof System Page 11 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 12: Work In Relation To Water Protection

    - Specifications of the ZVDH (central association of the German roof-builders association) - Specification of the SIA (Swiss Society of Engineers and Architects) 3.1 Requirements during varying application area For the Axitec in-roof/roof-integrated module the following applications with regard to water-tight protection during work has been determined: Roof inclination...

  • Page 13: Supplementary Information Rainproof / Waterproof Roofing

    Alternatively, moisture resistant materials can be used for the counter battens. In-roof System Page 13 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 14: Increased Requirements

    (> 8 m) require additional rain blocking measures, such as the use of a counter slat out of moisture resistant materials or increasing the counter slat. In-roof System Page 14 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 15: Description Of The In-Roof System

    Extension sheet metal side Abutting/shock cover left Edge extension profile left Extension sheet first middle Mounting board 100 x 30 Battens for tiles In-roof System Page 15 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 16: In-Roof Modules

    Laying dimension L x B (mm) 1666 x 985 Thickness of frame without JB (mm) Mass (kg) 19,5 Table 4-1: Dimensions of the photovoltaic modules In-roof System Page 16 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 17: Substructure

    Mounting bracket glass or module AD10428 Mounting bracket long at the top for flat sheet connections Table 4-1: Overview of mounting bracket types In-roof System Page 17 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 18 Material: Spring steel stainless type 1.4310 Screw type: Cylinder head screws 4.5 x 35 VA (2 piece) PIC 4-3: Mounting bracket "profile" In-roof System Page 18 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 19 Material thickness: Material: Spring steel stainless type 1.4310 Screw type: Cylinder head 4.5 x 35 VA (2 piece) PIC 4-4: Mounting bracket "glass" In-roof System Page 19 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 20 Wood and/or cylinder head 4.5 x 35 VA (2 piece) PIC 4-5: Mounting bracket long at the top for sheet metal connections In-roof System Page 20 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 21: Components For Roof Mounting / Edge Connection

    Edge connection profile right PIC 4-6: Edge connection profile to the right connecting plates right side Photovoltaic module Edge connection profile to the right In-roof System Page 21 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 22 4 Description of the in-roof system Edge connection profile left PIC 4-7: Edge extension profile left connecting plates left side Photovoltaic module Edge extension profile left In-roof System Page 22 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 23: Connection Plates

    281 x 121 mm connecting plates right side 1095 x 121 mm Photovoltaic modules (laying meas- 1666x 984 mm ure) Table 4-2: Dimensions connecting plates In-roof System Page 23 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 24 Attachment of the side plates with sheet grips as needed, but at least:  Connecting plates side right/left: 2 pieces  Connecting plates side above right/left: 1 piece In-roof System Page 24 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 25 Side left PIC 4-10: Extension sheet metal side left Sheet grips with nail Edge extension profile left Extension sheet metal side left In-roof System Page 25 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 26 Sheet grips with nail Connecting plate ridge right connecting plates right side Photovoltaic module Connecting plates side Edge connection profile to above the right right In-roof System Page 26 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 27 For the upper closure, there are three metal sheet types:  connecting plates ridge middle  connecting plates ridge left  connecting plates ridge right In-roof System Page 27 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 28 The joint sealing strip (fillet sealing strip) is mounted on the eaves skirt in order to seal off the roof space against small animals and insects. In-roof System Page 28 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 29: Assembly In-Roof System

    Angle grinder (diamond disk) for grinding down the brick nose  Multimeter  weather-resistant cable tie  Crimping tool for connecting the electrical connector In-roof System Page 29 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 30: Preparatory Activities

    [mm] x number of module rows 2. Include the edge frame profiles to the calculation, because they have no other overlapping element: In-roof System Page 30 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 31 (e.g. for repairs) towards the top and that they can be removed from the row arrangement. In-roof System Page 31 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 32 PIC 5-2: Standard grid plan for a generator field with 9 modules (3 x 3) and max. 2400 Pa pressure load In-roof System Page 32 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 33 4. If possible, modify the ridge as a fan ridge in order to dissipate the heat. 5. For the transition from the lower edge on the tiles use the eaves skirt (lead role or Mageflex® band). In-roof System Page 33 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 34: Special Substructure At 5400Pa Pressure

    Standard grid plan for a generator field with 9 modules (3 x 3) and max. 5400 Pa pressure load Additional Mounting board (30 x 100mm) A – B = Distance 250mm In-roof System Page 34 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 35 Mounting board 30 x 100 Roof sheathing Photovoltaic module Eaves Counter slat Bird shelter lattice Rafter Gutter Additional Mounting board 30 x In-roof System Page 35 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 36: Cable Laying

    2. Connect the modules in horizontal strands with connecting cables and connectors. 3. Connect the module rows with the connection cable. 4. With exposed locations observe lightning protection measures. In-roof System Page 36 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 37 Correct laying of the cables Continuous connec- Module cable with connector tion cable to the in- verter Connection box Connection cable of the rows In-roof System Page 37 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 38: In-Roof Assembly

    Only with these mounting boards the statics of the screws is guaranteed. The photovoltaic modules can either be mounted directly to the eaves or over the tiles. In-roof System Page 38 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 39 4.5 x 35 to the mounting board. PIC 5-7: Secure mounting bracket frame In-roof System Page 39 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 40 (4.5 x 35) on the roof rafters. 3. Secure chalk line between both mounting brackets and align. In-roof System Page 40 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 41 NOTE The modules can also be mounted in columns so that the roof remains accessible for the mounting of further rows. In-roof System Page 41 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 42 2. Place the edge connection profile and if necessary connecting plates right in position with the frame profiles at the field edge in the bracket. In-roof System Page 42 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 43 5. Push in the frame profile of the next module into that of the first module. In-roof System Page 43 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 44 During the removal of the modules, push them towards the top until they are no longer held by the lower mounting brackets. In-roof System Page 44 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 45  Adjustment of the row distances over several rows with the corresponding multiple of the measured distance. In-roof System Page 45 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 46 12. Connect the edge connection profiles and where appropriate connecting plates left to the frame profiles at the field edge. In-roof System Page 46 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 47 With the mounting brackets profile in case the connecting plates of the ridge are used. In-roof System Page 47 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 48: Roof Connection

    2. Connect the connecting plates to the edge connection profiles. PIC 5-17: Edge connection profile and edge plate laterally right In-roof System Page 48 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 49 5. The remaining roof surface are to be covered with tiles. In-roof System Page 49 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 50 2. Mount top row of the modules with the mounting brackets profile onto the mounting board profile and check whether tightly in position. In-roof System Page 50 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 51 Make sure that the connection plate engages over the connection plate side top right. Mount connecting plate ridge middle over the middle modules. PIC 5-22: connecting plates ridge middle In-roof System Page 51 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 52 Roof connection to a tile roof (from above) Roof tile fillet sealing strip Eaves skirt Photovoltaic module mounting bracket frames Counter slat In-roof System Page 52 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 53 Connection without connecting plates Photovoltaic module Ridge tile Mounting bracket long for Mounting bracket sheet metal connections above Sealing tape Ridge fan In-roof System Page 53 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 54 Do not hinder free air movement between the counter-lathing by built-in components  Modify the ridge as fan ridge with sufficient outflow cross- sections. In-roof System Page 54 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 55: Potential Compensation And Lightning Protection

    VDE 0100 or the corresponding national regulations as a contact protection system. The AXIblackpremium in-roof modules are provided at the upper frame profile with 2 bores for connection to a potential compensation. If re- quired screws and connecting tabs can be tightened securely (see PIC 5 –...
  • Page 56  Preventing surge damage by correctly executed lightning protection device in accordance with VDE 0185-305 / DIN E 62305. In-roof System Page 56 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...
  • Page 57 Creation of the internal lightning protection as DC and AC surge protection/over-voltage  Compliance with the applicable national and partly local regulations. In-roof System Page 57 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 58: Connection To The Inverter

     For an optimal combination with the inverters, observe the outlay/design criteria for the inverter and the recommendations by the module manufacturer. In-roof System Page 58 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 59: Disassembly

    7 Disassembly 7 Disassembly  The photovoltaic system is tension-free.  Disassembly is to be performed in reverse sequence to the assembly. In-roof System Page 59 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 60: Control

    All cables fixed no contact with the roof skin All edge connections carefully sealed Table 8-1: Control list In-roof System Page 60 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 61: Disposal

    This symbol is only valid in the European Union (EU). If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal. In-roof System Page 61 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 62: Parts List In-Roof System Ac-Xxxy/156-Zz S In

    = module performance in Wp Y = P for Poly, M = for Mono Z = amount of cells in the module In-roof System Page 62 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 63: Accessories Axiblackpremium In-Roof System Ac-Xxxm/156-60 S In

    RAL9005 1634mm x 281mm 1 pc Ridge plate centre AD10581 black RAL9005 Legend to AC-xxxY/156-60 S IN  see appendix “Notes” In-roof System Page 63 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

  • Page 64: Notes

    Number of cells in a module Connector system (JB) In-roof module 11.2 Laminate size Description AC-xxxY/156-60 S IN Laminate size L x W 1634 x 985 mm In-roof System Page 64 / 64 EN141217 Axitec GmbH, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 (0)7031 62 88-5186...

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