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M M O O D D E E L L R R S S E E R R I I E E S S
I I N N S S T T A A L L L L A A T T I I O O N N , ,
O O P P E E R R A A T T I I O O N N & &
M M A A I I N N T T E E N N A A N N C C E E
M M A A N N U U A A L L & &
R R E E P P L L A A C C E E M M E E N N T T
P P A A R R T T S S L L I I S S T T
G G a a s s - - F F i i r r e e d d W W a a t t e e r r C C a a s s t t I I r r o o n n B B o o i i l l e e r r s s
1 1 8 8 0 0 , , 0 0 0 0 0 0 t t o o 3 3 0 0 0 0 , , 0 0 0 0 0 0 B B t t u u h h I I n n p p u u t t
S S t t a a n n d d i i n n g g P P i i l l o o t t , , I I n n t t e e r r m m i i t t t t e e n n t t P P i i l l o o t t & &
V V e e n n t t D D a a m m p p e e r r
S S E E C C T T I I O O N N 1 1 : : B B O O I I L L E E R R I I N N S S T T A A L L L L A A T T I I O O N N
Introduction............................................................
Step 1: Locating & Setting Boiler...........................
Step 2: Installing/Purging Water Piping.................
Step 3: Venting Boiler............................................
Step 4: Installing/Testing Gas Piping..................... 10
Step 5: Wiring Boiler.............................................. 11
S S E E C C T T I I O O N N 2 2 : : S S T T A A R R T T - - U U P P & & O O P P E E R R A A T T I I O O N N
Safety Controls...................................................... 17
Start-Up & Adjustments......................................... 17
IN UNITED STATES: 260 NORTH ELM ST., WESTFIELD, MA 01085 (413) 564-5515/FAX (413) 568-9613
IN CANADA: 5211 CREEKBANK ROAD, MISSISSAUGA, ONT. L4W IR3 (905) 625-2991/FAX (905) 625-6610
S S E E C C T T I I O O N N 3 3 : : M M A A I I N N T T E E N N A A N N C C E E
2
Water Treatment.................................................... 20
3
Freeze Protection................................................... 20
5
Before Each Heating Season................................ 20
8
How To Change Orifices........................................ 21
Troubleshooting..................................................... 21
Appendix A (French Vent Damper Translation)..... 22
Replacement Parts List.......................................... 23
R R C C 2 2 - - 1 1 0 0 0 0 4 4
4 4 2 2 - - 9 9 1 1 5 5 9 9
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Summary of Contents for HydroTherm R SERIES
- Page 1 R R C C 2 2 - - 1 1 0 0 0 0 4 4 4 4 2 2 - - 9 9 1 1 5 5 9 9 M M O O D D E E L L R R S S E E R R I I E E S S I I N N S S T T A A L L L L A A T T I I O O N N , , O O P P E E R R A A T T I I O O N N &...
- Page 2 A A N N S S I I / / A A S S M M E E C C O O D D E E C C O O M M P P L L I I A A N N C C E E : : Installation must B B O O I I L L E E R R S S H H I I P P M M E E N N T T : : Each boiler is shipped in a single conform to requirements of authority having jurisdiction carton.
- Page 3 S S E E C C T T I I O O N N 1 1 : : B B O O I I L L E E R R I I N N S S T T A A L L L L A A T T I I O O N N S S T T E E P P 1 1 : : L L O O C C A A T T I I N N G G &...
- Page 4 P P R R O O C C E E D D U U R R E E C C : : C C h h e e c c k k c c o o m m p p o o n n e e n n t t p p o o s s i i t t i i o o n n i i n n g g . . 3.
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Page 5: Installing & Purging Water Piping
S S T T E E P P 2 2 : : I I N N S S T T A A L L L L I I N N G G & & P P U U R R G G I I N N G G W W A A T T E E R R P P I I P P I I N N G G N N O O T T E E : : B B o o i i l l e e r r m m u u s s t t n n o o t t b b e e u u s s e e d d w w i i t t h h o o u u t t f f o o r r c c e e c c i i r r c c u u - - PRESS. - Page 6 C C A A U U T T I I O O N N : : T T o o p p r r e e v v e e n n t t d d a a m m a a g g e e d d u u e e t t o o e e x x c c e e s s s s i i v v e e c c o o n n - - d d e e n n s s a a t t i i o o n n , , o o n n e e o o f f t t h h e e f f o o l l l l o o w w i i n n g g p p i i p p i i n n g g o o p p t t i i o o n n s s s s h h o o u u l l d d b b e e u u s s e e d d .
- Page 7 R R E E V V E E R R S S E E A A C C T T I I N N G G A A Q Q U U A A S S T T A A T T S S 115 volts An alternative for existing systems experiencing conden- sation that does not require re-piping the boiler utilizes a...
- Page 8 S S T T E E P P 3 3 : : V V E E N N T T I I N N G G T T H H E E B B O O I I L L E E R R N N O O T T E E : : F F o o r r b b o o i i l l e e r r s s e e q q u u i i p p p p e e d d w w i i t t h h i i n n t t e e r r m m i i t t t t e e n n t t p p i i l l o o t t D D A A N N G G E E R R : : D D r r a a f f t t h h o o o o d d a a n n d d v v e e n n t t o o u u t t l l e e t t m m u u s s t t n n o o t t b b e e i i n n s s t t a a l l l l p p l l u u g g s s u u p p p p l l i i e e d d i i n n d d a a m m p p e e r r p p a a c c k k a a g g e e i i n n t t o o d d a a m m p p e e r r...
- Page 9 1. Seal all unused openings in common vent- P P R R O O C C E E D D U U R R E E C C : : I I n n s s t t a a l l l l f f l l u u e e p p i i p p e e b b e e t t w w e e e e n n v v e e n n t t d d a a m m p p e e r r a a n n d d ing system.
- Page 10 S S T T E E P P 4 4 : : I I N N S S T T A A L L L L I I N N G G & & T T E E S S T T I I N N G G G G A A S S P P I I P P I I N N G G P P R R O O C C E E D D U U R R E E A A : : S S e e l l e e c c t t g g a a s s p p i i p p e e s s i i z z e e w w h h i i c c h h w w i i l l l l r r e e s s u u l l t t i i n n a a p p r r e e s s s s u u r r e e d d r r o o p p o o f f l l e e s s s s t t h h a a n n 0 0 .
- Page 11 P P R R O O C C E E D D U U R R E E B B : : C C o o n n n n e e c c t t g g a a s s p p i i p p i i n n g g f f r r o o m m m m e e t t e e r r t t o o RISER TO OTHER BEAM b b o o i i l l e e r r f f o o l l l l o o w w i i n n g g g g o o o o d d p p i i p p i i n n g g p p r r a a c c t t i i c c e e s s .
- Page 12 F F I I G G U U R R E E 1 1 . . 2 2 0 0 : : W W I I R R I I N N G G D D I I A A G G R R A A M M & & O O P P E E R R A A T T I I O O N N S S E E Q Q U U E E N N C C E E F F O O R R B B O O I I L L E E R R S S E E Q Q U U I I P P P P E E D D W W I I T T H H I I N N T T E E R R M M I I T T T T E E N N T T P P I I L L O O T T , , V V E E N N T T D D A A M M P P E E R R &...
- Page 13 F F I I G G U U R R E E 1 1 . . 2 2 1 1 : : W W I I R R I I N N G G D D I I A A G G R R A A M M & & O O P P E E R R A A T T I I O O N N F F I I G G U U R R E E 1 1 : : 2 2 2 2 : : W W I I R R I I N N G G D D I I A A G G R R A A M M &...
- Page 14 CAUTION CAUTION THIS BOILER IS EQUIPPED WITH 24 VOLT THIS BOILER IS EQUIPPED WITH 24 VOLT CONTROLS. DO NOT CONNECT GAS VALVE CONTROLS. DO NOT CONNECT GAS VALVE TO LINE VOLTAGE. TO LINE VOLTAGE. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE BOILER MUST BE REPLACED, WITH THE BOILER MUST BE REPLACED,...
- Page 15 F F I I G G U U R R E E 1 1 . . 2 2 5 5 : : W W I I R R I I N N G G D D I I A A G G R R A A M M & & O O P P E E R R A A T T I I O O N N F F I I G G U U R R E E 1 1 .
- Page 16 115V TO CIRC. 115V T2: 24V TRANSF. TH3: 24V T’STAT. ZV3: ZONE VALVE TH1: 24V T’STAT. ZV1: ZONE VALVE R1: AQUASTAT RELAY - L8148E TH2: 24V T’STAT. ZV2: ZONE VALVE GV: GAS VALVE F F I I G G U U R R E E 1 1 . . 2 2 7 7 : : W W I I R R I I N N G G D D I I A A G G R R A A M M F F O O R R Z Z O O N N I I N N G G W W I I T T H H Z Z O O N N E E V V A A L L V V E E S S FACTORY WIRING GAS VALVE FIELD WIRING...
- Page 17 S S E E C C T T I I O O N N 2 2 : : S S T T A A R R T T - - U U P P & & O O P P E E R R A A T T I I O O N N S S A A F F E E T T Y Y C C O O N N T T R R O O L L S S floor.
- Page 18 If this air shutters on the main burner wide open. It is recom- is the case, the local utility or Hydrotherm may recom- mended these air shutters be left in the wide open posi- mend the orifices be changed.
- Page 19 W W A A R R N N I I N N G G : : I I f f y y o o u u d d o o n n o o t t f f o o l l l l o o w w t t h h e e s s e e i i n n s s t t r r u u c c t t i i o o n n s s e e x x a a c c t t l l y y , , a a f f i i r r e e o o r r e e x x p p l l o o s s i i o o n n m m a a y y r r e e s s u u l l t t w w i i t t h h p p r r o o p p e e r r t t y y d d a a m m a a g g e e , , p p e e r r s s o o n n a a l l i i n n j j u u r r y y , , o o r r l l o o s s s s o o f f l l i i f f e e . . A A .
- Page 20 T T O O T T U U R R N N O O F F F F G G A A S S T T O O A A P P P P L L I I A A N N C C E E 1.
- Page 21 H H O O W W T T O O C C H H A A N N G G E E O O R R I I F F I I C C E E S S TYPE OF GAS 1.
- Page 22 APPENDIX A MÉTHODE D' INSTALLATION B: pour le volet motorisé de ventilation. DANGER: Le volet de ventilation doit servir seulement á la chaudière. Ne pas l'utiliser pour ventiler d'autres appareils; sinon cela pourrait provoquer un incendie ou causer un empoisonnement par le monoxyde de carbone. 1.
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Page 23: Ordering Information
M M O O D D E E L L R R S S E E R R I I E E S S R R E E P P L L A A C C E E M M E E N N T T P P A A R R T T S S L L I I S S T T ORDERING INFORMATION When ordering replacement parts, provide... - Page 24 R R E E F F N N U U M M B B E E R R R R E E Q Q U U I I R R E E D D P P E E R R B B O O I I L L E E R R N N O O .
- Page 25 20 & 50 THESE ITEMS ARE USED WITH INTERMITTENT PILOT SYSTEMS 36 & 46 24 & 47 19 & 20 F F I I G G U U R R E E 1 1 : : R R G G E E N N E E R R A A L L A A S S S S E E M M B B L L Y Y...
- Page 26 R R E E F F N N U U M M B B E E R R R R E E Q Q U U I I R R E E D D P P E E R R B B O O I I L L E E R R N N O O .
- Page 27 N N O O T T E E S S...
- Page 28 5211 CREEKBANK ROAD 260 NORTH ELM STREET MISSISSAUGA, ONTARIO L4W 1R3 WESTFIELD, MA 01085 (905) 625-2991 FAX: (905) 625-6610 (413) 564-5515 FAX: (413) 568-9613...
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