Land Pride Gondo 4400EX Operator's Manual
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Land Pride Gondo 4400EX Operator's Manual

Land Pride Gondo 4400EX Operator's Manual

Heavy duty off road utility vehicle
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Gondo
4400EX Heavy Duty Off Road Utility Vehicle
21341
Cover illustration may show optional equipment not supplied with standard unit
Table of Contents
720-051M
Operator's Manual
!
Read the Operator's manual entirely. When
you see this symbol, the subsequent
instructions and warnings are serious - follow
without exception. Your life and the lives of
others depend on it!
© Copyright 2004 Printed
Cover photo may show optional equipment
not supplied with standard unit.
6/30/05

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  • Page 1 Gondo 4400EX Heavy Duty Off Road Utility Vehicle 21341 Cover illustration may show optional equipment not supplied with standard unit Table of Contents 720-051M Operator’s Manual Read the Operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.

  • Page 2: Table Of Contents

    Copyright 2004 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit.

  • Page 3: Ex Heavy Duty Off Road Utility Vehicle 720-051M

    Safety First Land Pride is fully aware of the need for safe operating procedures around all of our equipment. We hope you will make a sincere effort to put safety above all other priorities.

  • Page 4: Owner Assistance

    Model Number:___________________________ Serial Number: ___________________________ Your Land Pride dealer wants you to be satisfied with your new vehicle. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.

  • Page 5: Section 2: Important Safety Information

    Always inspect the vehicle before operating it. See "Pre-Start Check List" on page 14. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Do not operate this machine unless all safety shields are in place and all badly worn, broken or missing parts have been properly replaced.

  • Page 6: Practice Safe Maintenance

    Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctor, ambulance, hospital and fire department near phone. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Make sure all moving parts have stopped and all system pressure is relieved.

  • Page 7: Safe Operating Procedures

    Never modify any parts on the vehicle without authorization. Unauthorized modifications will void warranty to all parts directly and indirectly affected by the modification. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...
  • Page 8 Always park on level ground, stop engine, set park brake and remove ignition key before leaving the vehicle. Chock tires if condition warrants. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Use extreme caution when cresting hills or when visibility is limited.

  • Page 9: Safety Decals

    4. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride. When ordering new parts or components, also request corresponding safety decals. 5. Refer to this section for proper label placement. Install new decals as follows Clean the area on which the decal is to be placed.
  • Page 10 Section 2: Important Safety Information 838-492C Caution: Maximum Power Source 838-629C Warning: Pinch Point or Crushing Hazard 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 21440 21443a 21458 21443a 21443a 21443b 6/30/05...
  • Page 11 Section 2: Important Safety Information 838-486C Warning: General Utility Vehicle 838-489C Warning: Rollover Hazard 838-491C Warning: Improper Use 6/30/05 Table of Contents 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 21439 21439 21439...
  • Page 12 Section 2: Important Safety Information 838-490C Caution: Stop Engine 838-628C Warning: Load Rating and Trailer Towing Information 838-508C Warning: Before Filling Tank with Gasoline 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 21438 21442 21441 6/30/05...
  • Page 13 Section 2: Important Safety Information 838-444C Danger: Muffler hot Warning Label Included with Seat Warning: Check Seat mounting 6/30/05 Table of Contents 20971 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 21436 21345...

  • Page 14: Section 3: Pre-Delivery And Check List

    Each vehicle must undergo a Pre-Delivery Inspection by the Dealer. Listed below is an example of the checklist that is included with the Warranty Registration that is to be submitted to Land Pride upon Retail Sale. The Pre-Delivery Certificate and Warranty Registration must be submitted to Land Pride in order to activate the vehicle warranty.

  • Page 15: Dealer Delivery To Customer List

    ___Customer has inspected the vehicle and it meets customer’s satisfaction. ___Customer understands the importance of following the owner’s manual instructions. ___Customer has completed the Land Pride safety training course. 6/30/05 Table of Contents 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 16: Dashboard Switches And Instruments

    General Operation Starting the Engine Follow starting procedures displayed at the gearshift lever and as noted below. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents DANGER Avoid injury or death from entanglement in the rotating components and pinch points. All shields must be in place and secure when operating.

  • Page 17: Foot Operated Controls

    Oil Light: Indicates low oil pressure if illuminated while engine is running. Stop engine immediately if light is on. Check oil level and add if low. See your authorized Land Pride dealer if oil level shows full on 6/30/05 Table of Contents the dipstick and oil light stays on after the engine is running.

  • Page 18: Hand Operated Controls

    You may start in second gear if on the level with no load and no incline. Shift up to the next higher 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents gear only after reaching sufficient speed and engine RPM.

  • Page 19: Driving Conditions

    Maximum traction and control is achieved while traveling up a steep incline in 1st gear at the lowest possible speed. Also traveling slowly allows more time to correct a dangerous situation. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 20: Towing The Gondo

    Always consider the following: 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents •...

  • Page 21: Traveling Tips From The Trail Masters

    Obey all state and local laws for towing. Traveling Tips From the Trail Masters At Land Pride we want you to get maximum working and recreational enjoyment out of your utility vehicle whether you are using one of our All-Terrain Runabouts or one of our terrain hugging Gondo utility trucks.
  • Page 22 Try to back straight down the hill without turning. Turning in this situation can also cause a rollover. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 9. Whenever possible, park your vehicle on a level surface with the transmission in gear, set the park brake and remove the key.

  • Page 23: Section 5: Options And Accessories

    Cargo style dump bed with tail gate Tires Refer to figure 5-1 There are two types of tires available for your Land Pride Gondo. See figure 5-1. Both are 4-ply rated. The Bar Tire with its chevron bars is a good tire to choose when traction is your first priority.

  • Page 24: Prepare Vehicle For Maintenance

    Correcting the problem as quickly as possible is the best insurance. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel.

  • Page 25: Jacking The Vehicle

    The amp ratings are as follows: • Fuse behind the dash - 30 Amps • Self-resetting circuit breaker - 30 Amps 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 21350 Figure 6-1 21351 Figure 6-2...

  • Page 26: Prepare Vehicle To Jump-Start

    However, tap water may be used if tap water is not hard or does not have high mineral or alkali content. Do not overfill. Have the charging system checked by your local Land Pride dealer if the battery requires water every few months. Land Pride recommends a maintenance-free battery size BCI group U1/U1R.

  • Page 27: Disconnecting Jumper Cables

    • Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank opening. • Keep gas away from eyes and skin. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 28: Fuel Filter And Fuel Line Maintenance

    Fuel Filter and Fuel Line Maintenance Refer to Figure 6-4 The fuel filter (Land Pride Part No. 831-031C) is installed in the fuel line between the fuel tank and engine and should be replaced annually. At the same time check the fuel line hoses for any cracks or leaks.

  • Page 29: High Altitude Carburetor Kit

    Gondo vehicles shipped from the factory are equipped with carburetors designed to operate efficiently between 0 and 4,999 feet. Carburetor change over kits for different altitudes may be purchased from your nearest Land Pride Dealer. The following kits are available: Elevation Carburetor Kit No.

  • Page 30: Air Filter Maintenance Schedule

    Protect your engine by ordering only genuine Land Pride parts when replacing the air filter elements. NOTE: Do not operate engine with a damaged air filter or without the air filter elements installed.

  • Page 31: Spark Arrester Maintenance Procedure

    Inspect and replace the element if it is dirty, bent or damaged with a genuine Land Pride element. Do not use an element if its sealing surfaces are bent or damaged. 7. Check air cleaner base. Make sure it is not bent or damaged and is secured.

  • Page 32: Maintenance Schedule

    (4) Replace paper element if extremely dirty or damaged. (5) Make first oil and filter change after the first month of operation or at 20 hours of operation (whichever comes first). 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents...

  • Page 33: Section 7: Lubrication And Fluids

    Do not overfill or plug fouling and power loss will occur. 7. Replace filler cap and dipstick Dip Stick Filler Cap Daily 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Intervals at which lubrication is required 21354 figure 7-1 21372...

  • Page 34: Engine Oil And Filter Change

    filter for leaks. Correct any leaks before placing engine into service. 13. Stop engine and check oil level. Add additional oil if not to the full mark “F” on the dipstick. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Oil Drain Valve 6mo/100hrs...

  • Page 35: Differential Oil

    6. Replace fill plug and oil level plug. Tighten securely with 5 to 15 in. lbs. of torque. Oil Fill Plug 6 mo/100hrs Oil Level Plug 5 yrs/500hrs 21365 4400EX Heavy Duty Off Road Utility Vehicle 720-051M 21364 Figure 7-6 Oil Drain Plug Figure 7-7...

  • Page 36: Transmission Fluid

    fluid out through the fill hole. Brake Fluid For your safety and the safety of others it is important that the master cylinder fluid be maintained. Have a Land Pride Service Technician inspect the vehicle if the master cylinder is loosing fluid frequently.

  • Page 37: Steering & Cargo Lift Cylinder Fluid

    For your safety and the safety of others it is important that the hydraulic fluid be maintained. If the reservoir is loosing fluid frequently, have a Land Pride Dealer inspect the vehicle. Hydraulic Fluid Maintenance Schedule •...

  • Page 38: Rotating Bearing Surfaces

    Grease daily before putting into service • Type of Grease: Multipurpose • Quantity: Grease until lubricant emerges from one end of the bushing. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 100 hrs Daily 21352 Figure 7-13...

  • Page 39: Vehicle Removal From Storage Preparation

    10. Stop engine and check for oil leaks, loose fittings and overall condition of the vehicle. 11. Tighten any bolts that may have loosened. 12. Check and inflate tires to correct air pressure. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 40: Section 9: Body Repair

    For your consideration, we have provided below a list of recommended tools, materials and steps suggested for repairing the fiberglass body. NOTE: Land Pride does not supply the required tools, paint and materials needed to repair the vehicle body. All tools, paint and materials should be purchased locally.

  • Page 41: Deep Gouge

    DuPont 3939 Cleaner and again allow surface to dry completely. 6. Apply 42470 Sealer over body filler. 7. Apply color-matched paint system with HVLP paint sprayer according to supplier’s recommendations. 6/30/05 Table of Contents 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 42: Section 10: Specifications And Capacities

    Fluid Capacity & Type automatic transmission fluid Tire pressure may be increased to accommodate additional cargo load. Max.tire pressure is noted on tire side wall. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents 4400EX Series Steering Wheel Dia.

  • Page 43: Section 11: Troubleshooting

    Throttle cable is defective or out of adjustment. Engine speed is set too low. Engine is overloaded. Fuel is stale or dirty. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Suggested Remedies Switch key to off position. Disconnect and recharge battery. Replace battery.
  • Page 44 Section 11: Troubleshooting Symptoms Engine loses power Engine overheats Engine runs unevenly 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Probable Causes Throttle cable is sticking. Choke cable is sticking. Spark plugs are defective. Spark plugs are fouled.
  • Page 45 Harness pin connections are bent. Harness is defective. Ignition switch is defective. Starter is defective. Engine oil is too heavy. 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Suggested Remedies Adjust clutch switch to be engaged with clutch fully down. Refill gas tank.
  • Page 46 Steering play is excessive Vehicle speed does not reach 17 MPH Vehicle looses ground speed without loosing engine speed 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Table of Contents Probable Causes Neutral switch is not engaged. Neutral switch is defective.

  • Page 47: Section 12: Appendix

    3160 ft-lb= foot pounds 2190 4820 3560 mm x pitch = nominal thread diameter in millimeters x 4400EX Heavy Duty Off Road Utility Vehicle 720-051M Bolt Head Identification 10.9 Class 5.8 Class 8.8 Class 10.9 N · ft-lb N · ft-lb N · ft-lb...

  • Page 48: Notes

    Table of Contents Section 12: Appendix Notes 6/30/05 4400EX Heavy Duty Off Road Utility Vehicle 720-051M...

  • Page 49: Land Pride Limited Warranty

    This warranty does not cover inconvenience, loss of use of the vehicle, or transportation of the vehicle to or from the Land Pride dealer. Land Pride shall not be liable for any other expense, loss, or damage, whether direct, incidental, consequential, or exemplary arising in connection with the sale or use of or the inability to use the Land Pride Utility Vehicle for any purpose.
  • Page 50 Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com...

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