Wood Energy Solutions E-COMPACT 15 Operation Manual

Outdoor pellet boiler

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Installation & Operation
Manual
E-COMPACT 15
Outdoor Pellet Boiler
woodenergysolutions.ie
V.1.4 02/12

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Summary of Contents for Wood Energy Solutions E-COMPACT 15

  • Page 1 Installation & Operation Manual E-COMPACT 15 Outdoor Pellet Boiler woodenergysolutions.ie V.1.4 02/12...
  • Page 2: Table Of Contents

    4. Installation and Assembly Unpacking Preparing the Base Electrical Connections Control Panel Schematic Water Connections 5. Control System Error Codes 6. Boiler Operation and Maintenance 7. Technical Data 8. Boiler Handling 9. Service Log Version 1.4 08/02/2012 woodenergysolutions.ie © Wood Energy Solutions...
  • Page 3: Introduction

    OPERATING SEQUENCES: Indicates a sequence of buttons to be pushed to access menus or to make adjustments. MANUAL Indicates that you should carefully read this manual or the related instructions. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 4: Warnings And Guarantee /Warranty Information

    WES is absolved from any civil or criminal responsibility. Adhesives sealants and paints used in the manufacture of the product are cured and present no known hazards when used in the manner for which they were intended. The appliance contains no asbestos. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 5: Operating Warnings

    Commissioning Report which gives the name of the Installer / Commissioning Engineer and the date on which the commissioning took place. The guarantee is conditional on the woodenergysolutions.ie © Wood Energy Solutions...
  • Page 6: Limitations

    WES refuses to accept any responsibility in the event that the appliance or any other accessory hasbeen improperly used or modified without authorisation. For all replacement of parts, only original WES spare parts must be used. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 7: Pre-Installation Considerations

    Percentage of ashes: max 0,5% of weight Diameter: 6mm Length: max 30mm Contents: 100% untreated wood, with no added bonding substances (bark percentage 5% max) Packaging: in sacks made from ecologically compatible or biologically decomposing material. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 8: Considerations For Installation

    The fumes are however derived from the combustion of wood products, and if they come into contact with or close to walls, they can cause smoke staining. Also take care because the fumes are very hot and almost invisible, and can cause burns on contact. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 9: Operating Area

    Service Clearances The minimum service clearances around the appliance are as follows : Rear – 600mm Side (lid hinge side) – 600mm Side (lid open side) – 900mm 1200 Front – 1200mm woodenergysolutions.ie © Wood Energy Solutions...
  • Page 10: Connection To The Flue

    HORIZONTAL PIPE MUST AND NOT MORE THAN THREE 90° ELBOWS (INCLUDING ‘T’s). IT IS ALSO ADVISABLE NOT TO EXCEED 8 METRES IN LENGTH WITH THE PIPE Ø 80 mm WES recommends the use of 80mm Therminox flue for use with this appliance. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 11: Operating Problems Caused By Draft Defects In The Flue

    The operation of the pellet boiler is noticeably sensitive to the conformation and position of the flue which is adopted. Hazardous conditions can only be overcome by suitable setting-up of the boiler carried out by qualified WES personnel. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 12: Plumbing Connections

    For connection of the plumbing system to the appliance, the user should refer to chapter 4, INSTALLATION AND ASSEMBLY; specifically, paragraph 4.5, CONNECTION TO PLUMBING SYSTEM woodenergysolutions.ie © Wood Energy Solutions...
  • Page 13: Installation And Assembly

    Hopper Flue straight lengths 1m x 2 Supplied in separate packaging * The User Manual Pack includes a User Manual, Quick Step User Instructions, Commissioning Report, keys for lockable doors and a heat proof glove. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 14: Preparing The Base

    Use the template below for constructing the plinth and for positioning the flow and return pipework and electrical supply. Refer to service and access clearances around the appliance on Page 8 Electrical Supply Flow Pipe Return Pipe Carefully position boiler over pipes. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 15: Electrical Connections

    Only authorized WES personnel may open the control panel on the boiler. Any interference with the wiring in the control panel will invalidate the warranty. The boiler and complete plumbing system must be adequately earthed and bonded in accordance with local Building Regulations and Bye- Laws. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 16: Control Panel Schematic

    ECOMPACT 15 Installation & Assembly Page 15 BOILER CONTROL PANEL SCHEMATIC Only authorised WES personnel may open the control board. Any tampering with the PCB will immediately invalidate the warranty. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 17: Water Connections

    The pressure relief valve should be piped to a drain to prevent injury to the User or Service Technicians if it is activated. All unused connections should be sealed with blanking plugs. A non-return valve should be fitted to prevent back-siphonage woodenergysolutions.ie © Wood Energy Solutions...
  • Page 18: Filling The Boiler

    Pre-fitted Pump on Return Drain Always check that fittings are tight and sealed when filling the boiler ½” BSP Connections for PRV and Optional Extras. Black Tappings not being used. Manual Air Vent on Flow woodenergysolutions.ie © Wood Energy Solutions...
  • Page 19: Control System

    ECOMPACT 15 Control System Page 18 5. CONTROL SYSTEM woodenergysolutions.ie © Wood Energy Solutions...
  • Page 20 ECOMPACT 15 Control System Page 19 woodenergysolutions.ie © Wood Energy Solutions...
  • Page 21: Error Codes

    Other errors can appear on the display but these may only be cleared by service personnel. Error codes must be notified to the service personnel in order to diagnose the problem. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 22: Boiler Operation And Maintenance

    Always use heat resistant gloves when handling the ash pan or cleaning the boiler. When the combustion chamber door is opened, even with the boiler in the OFF position, the combustion fan will run at full power woodenergysolutions.ie © Wood Energy Solutions...
  • Page 23 Carefully remove the ash pan and dispose of the ash into a metal container. Remove the burner pot. Remove any ash from the pot using the tool provided. Always replace slider plate once the been emptied. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 24 Once the ash in the ash pan has reached the top then it should be emptied. A daily check during the first few days of operation will give an indication as to when it needs to be emptied. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 25 Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet. Always supervise children when the hopper lid is open in case foreign material is placed into the hopper or children climb into the hopper. woodenergysolutions.ie © Wood Energy Solutions...
  • Page 26: Technical Data

    Avg Electrical Consumption in Normal Running Watts Line Voltage Fuse Protection 6 Amp PCB Fuse Protection 1 Amp Width Height 1100 Length (Excluding Flue) Fuel Hopper Capacity Boiler Flue Diameter (I.D) Boiler Dry Weight Water Content litres woodenergysolutions.ie © Wood Energy Solutions...
  • Page 27 ECOMPACT 15 Boiler Operation & Maintenance Page 26 Flue Height Determined on Site woodenergysolutions.ie © Wood Energy Solutions...
  • Page 28: Boiler Handling

    Page 27 8. BOILER HANDLING .One of the key feature of the E-Compact 15 is it’s size and ability to be transported to and located in confined spaces. Care should also be exercised when manoeuvring the appliance into position. The illustration below indicates the weight distribution of the appliance.
  • Page 29: Service Log

    Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer woodenergysolutions.ie © Wood Energy Solutions...
  • Page 30 Wood Energy Solutions Donaskeigh, Tipperary, Co. Tipperary, Ireland info@woodenergysolutions.ie www.woodenergysolutions.ie woodenergysolutions.ie © Wood Energy Solutions...

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