Related Manuals for Wood Energy Solutions E-COMPACT 40
Summary of Contents for Wood Energy Solutions E-COMPACT 40
- Page 1 Installation & Operation Manual E-COMPACT 40 Wood Pellet Boiler woodenergysolutions.co.uk V.1.0 08/14...
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Page 3: Table Of Contents
4. Installation and Assembly Unpacking Preparing the Base Electrical Connections Control Panel Schematic Water Connections 5. Control System Error Codes 6. Commissioning 7. Boiler Operation and Maintenance 8. Technical Data 9. Service Log Version 1.0 20/09/2013 woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 4: Introduction
OPERATING SEQUENCES: Indicates a sequence of buttons to be pushed to access menus or to make adjustments. MANUAL Indicates that you should carefully read this manual or the related instructions. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 5: Warnings And Guarantee /Warranty Information
WES is absolved from any civil or criminal responsibility. Adhesives sealants and paints used in the manufacture of the product are cured and present no known hazards when used in the manner for which they were intended. The appliance contains no asbestos. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 6: Operating Warnings
• External Casing – 2 years – except corrosion due to scratches or damage. from the date of first ignition of the appliance as proved by a valid Commissioning Report which gives the name of the Installer / Commissioning Engineer and the woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 7: Limitations
WES refuses to accept any responsibility in the event that the appliance or any other accessory has been improperly used or modified without authorisation. For all replacement of parts, only original WES spare parts must be used. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 8: The Clean Air Act 1993
Secretary of State or Minister in the devolved administrations. Further information on the requirements of the Clean Air Act can be found here : http://smokecontrol.defra.gov.uk/ Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 9: Pre-Installation Considerations
Percentage of ashes: max 0,5% of weight Diameter: 6mm Length: max 30mm Contents: 100% untreated wood, with no added bonding substances (bark percentage 5% max) Packaging: in sacks made from ecologically compatible or biologically decomposing material. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 10: Considerations For Installation
If you change you pellet supplier or brand a re- calibration may be necessary and a call-out charge will apply. The E-Compact 40 has been recommended as suitable for use in smoke control areas when burning Enplus-A1 wood pellets 3.2. -
Page 11: Operating Area
The minimum service clearances around the appliance are as follows : Rear – 300mm Nominal Ends – 150mm Boiler End /600mm Hopper End Front – 600mm Concrete plinth should extend 150mm past front and ends. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 12: Connection To The Flue
TO REMOVE THE TOP OF THE BOILER FOR CLEANING THE SECONDARY HEAT EXCHANGER TUBES. FAILURE TO DO SO WILL INVALIDATE THE WARRANTY. WES recommends the use of 150mm Therminox flue for use with this appliance. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 13: Operating Problems Caused By Draft Defects In The Flue
WES. Flue draft stabilisers will be required where natural draft of >100pa is present or anti-downdraught cowls will be required where downdraft of >10Pa exists. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 14: Plumbing Connections
The boiler has an anti-freeze function which activates the pump in the event of the temperature in the boiler dropping below 5° C. Fit water pressure sensor assembly to ½” drain 1 ¼”Flow 1 ¼” Return ½” Drain woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 15: Installation And Assembly
48 hrs of delivery. The Manufacturer reserves the right to charge for items deemed lost after 48hrs. Unpacking checklist Item Location Received YES/NO User Manual Pack Combustion Chamber Water pressure sensor assembly Supplied in separate packaging woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 16: Preparing The Base
Use the template below for constructing the plinth and for positioning the flow and return pipework and electrical supply. Refer to service and access clearances around the appliance on Page 8 woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 17: Electrical Connections
Only authorized WES personnel may open the control panel on the boiler. Any interference with the wiring in the control panel will invalidate the warranty. The boiler and complete plumbing system must be adequately earthed and bonded in accordance with local Building Regulations and Bye- Laws. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 18: Control Panel Schematic
ECOMPACT 40 Installation & Assembly Page 16 BOILER CONTROL PANEL SCHEMATIC Only authorised WES personnel may open the control board. Any tampering with the PCB will immediately invalidate the warranty. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 19: Water Connections
The pressure relief valve should be piped to a drain to prevent injury to the User or Service Technicians if it is activated. All unused connections should be sealed with blanking plugs. A non-return valve should be fitted to prevent back-siphonage woodenergysolutions.co.uk © Wood Energy Solutions... - Page 20 BS EN 12828: 2003; Heating Systems in Buildings. Design of water based heating systems. BS EN 12831: 2003; Heating Systems in Buildings. Method for calculation of the design heat load. Always ensure that all connections are making a watertight seal. Open Circuit Heating System Example woodenergysolutions.co.uk © Wood Energy Solutions...
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Page 21: Control System
ECOMPACT 40 Control System Page 19 5. CONTROL SYSTEM woodenergysolutions.co.uk © Wood Energy Solutions... - Page 22 RS485 Communication error (Not applicable on this product) Extinguishing for Lack of Pellet Er18 Lambda Regulator error (Not applicable on this product) Er22 Vacuum Error below the minimum threshold Er34 Vaccum Error above the upper threshold Er35 woodenergysolutions.co.uk © Wood Energy Solutions...
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Page 23: Error Codes
10 seconds before switching on again. Er35 – High vacuum pressure - clear the error by holing button B for 3 seconds. Turn off the time clock for 10 seconds before switching on again. woodenergysolutions.co.uk © Wood Energy Solutions... -
Page 24: Commissioning
8-10% CO2 at Power 1. This will ensure a consistant level of combustion and any air adjustments can be made through the Combustion Fan menu by the adjusting the appropriate power level fan speed. woodenergysolutions.co.uk © Wood Energy Solutions... - Page 25 The warranty card shall be returned to WES by fax, e-mail or post within 14 days from the commissioning date. woodenergysolutions.co.uk © Wood Energy Solutions...
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Page 26: Boiler Operation And Maintenance
Always use heat resistant gloves when handling the ash pan or cleaning the boiler. When the combustion chamber door is opened, even with the boiler in the OFF position, the combustion fan will run at full power woodenergysolutions.co.uk © Wood Energy Solutions... - Page 27 Once the ash in the ash pan has reached the top then it should be emptied. A daily check during the first few days of operation will give an indication as to when it needs to be emptied. woodenergysolutions.co.uk © Wood Energy Solutions...
- Page 28 ECOMPACT 40 Boiler Operation & Maintenance Page 36 Boiler Internal Construction Removable boiler lid for cleaning woodenergysolutions.co.uk © Wood Energy Solutions...
- Page 29 Never leave the hopper lid open for prolonged periods as rain or moisture can affect the pellet. Always supervise children when the hopper lid is open in case foreign material is placed into the hopper or children climb into the hopper. woodenergysolutions.co.uk © Wood Energy Solutions...
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Page 30: Technical Data
1/2" (DN 15) Electrical Supply 230V 50Hz 0.6A Current at Start-Up - Amp 2.5A Auxilliary Power at Reduced / Nominal - Watts 132 - 417 W Standby Power - Watts 6.7W Total Dry Weight - kg 375kg woodenergysolutions.co.uk © Wood Energy Solutions... - Page 31 ECOMPACT 40 Boiler Operation & Maintenance Page 33 woodenergysolutions.co.uk © Wood Energy Solutions...
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Page 32: Service Log
Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer woodenergysolutions.co.uk © Wood Energy Solutions... - Page 33 Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer Date Service Provided Service Engineer woodenergysolutions.co.uk © Wood Energy Solutions...
- Page 34 Wood Energy Solutions Donaskeigh, Tipperary, Co. Tipperary, Ireland Booths Hall, Chelford Rd., Knutsford, England WA16 8GS. info@woodenergysolutions.co.uk www.woodenergysolutions.co.uk woodenergysolutions.co.uk © Wood Energy Solutions...
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