Bartell BG2800 Owner's Manual And Parts List
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Bartell BG2800 Owner's Manual And Parts List

Bartell electric generators owner's manual and parts book
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ELECTRIC GENERATORS
BG2800
BG5000
BG7000E
375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444
OI-B09052
12/2013
03
07/2014

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  • Page 1 ELECTRIC GENERATORS BG2800 BG5000 BG7000E OI-B09052 12/2013 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444 07/2014...
  • Page 2 No part of this work may be reporduced or transmitted in any form or by any means, electronic, or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written permission of Bartell Morrison Inc, unless such copying is permitted by federal copyright laws.

  • Page 3: Table Of Contents

    11.4 DRAINING THE FUEL TANK AND CARBURETOR 11.5 ENGINE OIL 11.6 STORAGE PRECAUTIONS 11.7 REMOVAL FROM STORAGE 12.0 TROUBLESHOOTING 12.1 STARTING FAILURE 12.2 APPLIANCE DOES NOT WORK 13.0 ELECTRICAL DIAGRAMS 13.1 BG2800, BG5000 ELECTRICAL DIAGRAM 13.2 BG7000E ELECTRICAL DIAGRAM 14.0 ASSEMBLY DRAWINGS 15.0 PARTS LIST...

  • Page 4: Introduction

    1.1 Equipment Use and Care Bartell Electric Generator is designed for use as a portable temporary power supply. It should be oper- ated at all times in accordance with the instructions detailed in this manual: Use of this equipment for any purpose other than that stated within creates the risk of personal injury and/or property damage.

  • Page 5: Warranty

    2.0 WARRANTY BG2800, BG5000, BG7000E All products sold by Bartell Morrison Inc. and Bartell Morrison (USA) LLC (the “Company”) are warranted against defects in material and/or worksmanship; excluding normal wear on wearing components and components covered by a separate manufacturers warranty, for a period of 12 months for machine from the date of sale to the original end user pur- chaser provided that certain conditions have been met.

  • Page 6: Specifications

    3.0 SPECIFICATIONS BG2800, BG5000, BG7000E BG2800 BG5000 BG7000E FREQUENCY (Hz) RATED OUTPUT (W) 2500 4500 6500 MAX OUTPUT (W) 2800 5000 7000 RATED CURRENT 10.4 A 18.8 A 27.1 A VOLTAGE (V) 120/240 120/240 120/240 DC OUTPUT (V) ENGINE MODEL DISPLACEMENT cu.

  • Page 7: Safety

    The consequences of modifying the design of this equipment can include personal injury, equipment failure, and voiding your warranty. If you are unsure about a repair or an appar- ent malfunction, contact your Bartell dealer or the phone contacts at the bottom of each page of this manual.
  • Page 8 BG2800, BG5000, BG7000E ALWAYS ensure that the operators have been properly trained prior to using the equipment. Children and small animals should NEVER be present in the work area during operation of a Bartell Electric Generator. ALWAYS check your Bartell Electric Generator for loose or missing nuts and bolts before starting.

  • Page 9: Parts And Components

    5.0 PARTS AND COMPONENTS INTRODUCTION BG2800, BG5000, BG7000E 2. PARTS AND COMPONENTS INTRODUCTION Model:CL (1) Fuel tank (1) Fuel tank (2) Muffler (1 ) 4 (2) Muffler (3) Earth terminal (3) Earth terminal ( ) 2 (4) AC socket/plug (1 ) 2...

  • Page 10: Inspection

    6.0 INSPECTION BG2800, BG5000, BG7000E 4. INSPECTION BEFORE OPERATION 6.1 Lube Oil 4-1. Lube Oil Always check the oil level on a level Always check the oil level before start surface before starting. The stooping generator on a level place.

  • Page 11: Fuel

    6.0 INSPECTION BG2800, BG5000, BG7000E 6.2 Fuel 4-2. Fuel Open the fuel tank cap. ① Open the fuel tank cap. Check the fuel level and refuel if necessary. ② Check the fuel level, and refuel if necessary. ③ Refuel up to the shoulder of the fuel fillter.

  • Page 12: Air Cleaner

    6.0 INSPECTION BG2800, BG5000, BG7000E 6.3 Air Cleaner 4-3. Air Cleaner ① Loosen the clip and remove the air cleaner housing. (For model: CL) Loosen the clip and remove the air cleaner housing. Loosen the wing-nut and remove the air cleaner cover. (For model: C)

  • Page 13: Starting The Generator

    7.0 STARTING THE GENERATOR BG2800, BG5000, BG7000E 5. STARTING THE GENERATOR 5-1. Remove all the loads from Set the fuel cock to 5-2. Remove all loads from the socket Set the fuel valve to the ACsocket and switch off “ON” position.

  • Page 14: Electrical Connection

    8.0 ELECTRICAL CONNECTIONS BG2800, BG5000, BG7000E 6. ELECTRIC CONNECTING CAUTION To keep the generator in the best running and electric condition, please ★ To keep the generator in the best running and electric condtion, please obey refer to the following: the follows: 8.1 Generator Grounding...

  • Page 15: Appliance Start-Up

    8.0 ELECTRICAL CONNECTIONS BG2800, BG5000, BG7000E 8.3 Appliance Start-Up If the generator is to supply power to more than two appliances, start them one 6-3. If the generator is supply more than 2 appliances, be sure to start them by one with the highest current first.

  • Page 16: Ac Application

    8.0 ELECTRICAL CONNECTIONS BG2800, BG5000, BG7000E 8.4 AC Application 6-4. AC electric connecting 1. Start the generator. 1. Starting the generator. 2. Connecting the appliances. (Model: CL, C) 3. Turn on the breaker or push the AC protector down. 3. Turn on the BREAKER or push down the Ac protector.

  • Page 17: Stopping The Generator

    9.0 STOPPING THE GENERATOR BG2800, BG5000, BG7000E 7. STOPPING THE GENERATOR Turn off the breaker. 7-1. Turn off the Breaker. (Model: CL, C) Turn off the engine switch. 7-2. Turn off the engine switch. (Model: CL) (Model: C) Turn off the fuel valve.

  • Page 18: Regular Inspection And Maintenance

    10.0 REGULAR INSPECTION AND MAINTENANCE BG2800, BG5000, BG7000E 8. REGULAR INSPECTION AND MAINTENANCE CAUTION Daily and regular inspection is important to assure safe, proper, and long-term Daily and regular inspection is important to assure safe, proper and operation of the generator. Refer to the provided regular inspection table when long-term operation of the generator.

  • Page 19: Engine Oil Replacement

    10.0 REGULAR INSPECTION AND MAINTENANCE BG2800, BG5000, BG7000E 8-1. Engine oil replacement 10.1 Engine Oil Replacement ① Loosen the oil drain plug ② Drain off the engine oil in the 2. Drain the oil and remove the 1. Loosen the oil drain plug.

  • Page 20: Spark Plug Cleaning

    10.0 REGULAR INSPECTION AND MAINTENANCE BG2800, BG5000, BG7000E 10.2 Spark Plug Cleaning 1. Remove spark plug cap. 2. Dismantle the spark plug. 3. Clean away any carbon build-up. 4. Measure the electrode clearance/gap. 5. Reinstall the spark plug and cap.

  • Page 21: Storage

    11.0 STORAGE BG2800, BG5000, BG7000E Storing Your Generator 11.1 Storage Preparation Proper storage preparation is essential for keeping your engine trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your en- gine’s function and appearance, and will make the engine easier to start when you use it again.

  • Page 22: Draining The Fuel Tank And Carburetor

    11.0 STORAGE BG2800, BG5000, BG7000E 11.4 Draining the Fuel Tank and Carburetor Move the fuel valve lever to the OFF position. Place an approved gasoline container below the carburetor, and use a funnel to avoid spilling. Remove the carburetor drain bolt and gasket. Remove the sediment cup and o-ring, then move the fuel valve lever to the ON position.

  • Page 23: Removal From Storage

    11.0 STORAGE BG2800, BG5000, BG7000E 11.7 Removal from Storage Check your engine as described in the INSPECTION section of this manual. If the fuel was drained during storage preparation, fill the tank with fresh gasoline. If you keep a container of gasoline for refueling, be sure it contains only fresh gasoline. Gaso- line oxidizes and deteriorates over time, causing hard starting.

  • Page 24: Troubleshooting

    12.0 TROUBLESHOOTING BG2800, BG5000, BG7000E 10. TROUBLES SHOOTING 12.1 Starting Failure 10-1. Starting failure ① Is the engine switch at “ON” position? (Model: CL) (Model: C) ② Is the oil level too low? ③ Is there enough the fuel? ④ Check the spark plug.

  • Page 25: Appliance Does Not Work

    ① Check the appliance device. 12.0 TROUBLESHOOTING BG2800, BG5000, BG7000E 12.2 Appliance does not work. 10-2. Appliance do not work ② Is the BREAKER at “ON” position? 1. Check the appliance device. ① Check the appliance device. (Model: CL) ③ Is the AC protector reset at “ON” position? 2.

  • Page 26: Electrical Diagrams

    13.0 ELECTRICAL DIAGRAM BG2800, BG5000, BG7000E 13.1 BG2800, BG5000 Electrical Diagram 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444...

  • Page 27: Bg7000E Electrical Diagram

    13.0 ELECTRICAL DIAGRAM BG2800, BG5000, BG7000E 13.2 BG7000E Electrical Diagram 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444...
  • Page 28 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444...
  • Page 29 BG2800, BG5000, BG7000E ASSEMBLY DRAWINGS AND PARTS LIST 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444...

  • Page 30: Assembly Drawings

    14.0 ASSEMBLY DRAWINGS BG2800, BG5000, BG7000E 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444...
  • Page 31 14.0 ASSEMBLY DRAWINGS BG2800, BG5000, BG7000E Following change: Item no. Description Quantity Remark FUEL TANK Fuel tank cap(CARB approved) cancel Fuel Strainer change to be this drawing 375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201 Fuel tank assembly...

  • Page 32: Parts List

    15.0 PARTS LIST BG2800, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. 25001001 38001001 38001001 Exhaust Gasket 25001100 38001101 38001101 Muffler Assembly 25001100-1 38001101-1 38001101-1 Heat Shroud LMB08 LMB08 LMB08 Flange HD Hex. Nut...
  • Page 33 15.0 PARTS LIST BG2800, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. LSB05012 LSB05012 LSB05012 Flange HD Hex. bolt LSB05012 LSB05012 LSB05012 Flange HD Hex. bolt 42-2 TD08 TD08 TD08 Lock Washer 25002400...
  • Page 34 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. LDA06012 LDA06012 LDA06012 Pan HD Screw LMA08 LMA08 LMA08 Hex. Nut PDA08 PDA08 PDA08 Washer 25003200A 25003200A 25003200A Shock Absorber (engine)
  • Page 35 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. 411050200120 411050200120 411050200120 Special Screw 5022001402201 5022001402201 5022001402201 Power Indicator Light 305215003101 305215003101 305215003101 Engine On/Off Switch 305160045301 305160045301 305160045301 Voltmeter...
  • Page 36 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. 16001008 24001008 24001008 Governor 16001004 16001004 16001004 Washer 16002001 34002001 34002001 Crankcase Cover YF254125 YF355208 YF355208 Oil Seal ZCA6205 ZCA6207 ZCA6207...
  • Page 37 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. LSB06012 LSB06012 LSB06012 Flange HD Hex. Bolt 16004004 24004004 24004004 Flange HD Hex. Bolt 129-2 16004004 24004004 24004004 Flange HD Hex. Bolt...
  • Page 38 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. LSB06012 LSB06012 LSB06012 Flange Head Hex Bolt 16007001 39007001 39007001 Air Cleaner Gasket 16007002 39007002 39007002 Carburetor Gasket 16007004 34007004 34007004...
  • Page 39 15.0 PARTS LIST BG3000, BG5000, BG7000E Item No. BG2800 BG5000 BG7000E Description Qty. Part No. Part No. Part No. 16012002 34012002 34012002 Starter Pulley 16012003 24012003 24012003 Fly Wheel Nut 16012004 34012004 34012004 Ignition Coil LSB06028 LSB06028 LSB06028 Flange HD Hex. Bolt...
  • Page 40 BARTELL MORRISON BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC. 25 200 Commerce Dr. 375 Annagem Blvd. 12 Industrial Drive. Freehold, New Jersey, USA Mississauga, Ontario, Canada Keyport, New Jersey, USA 07728 L5T3A7 07735 Toll Free: 888-999-1570 Toll Free: 866-501-1683 Toll Free: 888-999-1570...

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