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Bartell BG2800 Owner's Manual

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BARTELL MORRISON INC. 375 Annagem Blvd., Mississauga, ON L5T 3A7
Telephone: 1-647-953-4100
Fax: 1-647-953-4101
ELECTRIC GENERATORS
BG2800, BG5000, BG7000E
OWNER'S MANUAL
www.BARTELLGLOBAL.com
Doc. # OIPB-B19052
Orig. Rel. – 01/2016
Curr Rev. 01

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Summary of Contents for Bartell BG2800

  • Page 1 BARTELL MORRISON INC. 375 Annagem Blvd., Mississauga, ON L5T 3A7 Telephone: 1-647-953-4100 Fax: 1-647-953-4101 ELECTRIC GENERATORS BG2800, BG5000, BG7000E OWNER’S MANUAL www.BARTELLGLOBAL.com Doc. # OIPB-B19052 Orig. Rel. – 01/2016 Curr Rev. 01...
  • Page 2 No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written permission of Bartell Morrison Inc. unless such copying is permitted by federal copyright laws.

  • Page 3: Safety Precautions

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL SAFETY PRECAUTIONS DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials, or where ventilation does not clear exhaust fumes. WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off.

  • Page 4: Table Of Contents

    AFETY EATURES SPECIFICATIONS - BG2800, BG5000, BG7000E SAFETY - BG2800, BG5000, BG7000E AFETY PARTS AND COMPONENTS INTRODUCTION - BG2800, BG5000, BG7000E INSPECTION - BG2800, BG5000, BG7000E NGINE LEANER STARTING THE GENERATOR - BG2800, BG5000, BG7000E STOPPING THE GENERATOR - BG2800, BG5000, BG7000E...
  • Page 5 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL TROUBLESHOOTING BG2800, BG5000, BG7000E TARTING AILURE PPLIANCE ELECTRICAL DIAGRAMS BG2800 BG5000 BG7000E ASSEMBLY DRAWINGS AND PARTS LIST NGINE AND LTERNATOR RAME UFFLER ANK AND LEANER ONTROL ANELS ARTS...

  • Page 6: Warranty Information - Generators

    OWNER’S MANUAL WARRANTY INFORMATION - GENERATORS All products sold by Bartell Morrison Inc. and Bartell Morrison (USA) LLC (the “Company”) are warranted against defects in materials and/or workmanship; excluding normal wear on wearing components and components covered by a separate original manufacturer’s warranty, for a period of 12 months (from the date of sale to the original end user purchaser provided that certain conditions have been met.

  • Page 7: Introduction - Bg2800, Bg5000, Bg7000E

    EPA air quality regulations. Equipment Use and Care Bartell Electric Generator is designed for use as a portable temporary power supply. It should be operated always in accordance with the instructions detailed in this manual: Use of this equipment for any purpose other than that stated within creates the risk of personal injury and/or property damage.

  • Page 8: Specifications - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Specifications - BG2800, BG5000, BG7000E Generators BG2800 BG5000 BG7000E Frequency (Hz) Rated Output (W) 2500 4500 6500 Max Output (W) 2800 5000 7000 Rated Current (A) 20.8 37.5/18.8 54.2/27.1 Voltage (V) 120/240 120/240 Engine...

  • Page 9: Safety - Bg2800, Bg5000, Bg7000E

    The consequences of modifying the design of this equipment can include personal injury, equipment failure, and voiding your warranty. If you are unsure about a repair or an apparent malfunction, contact your Bartell dealer or the phone contacts at the bottom of each page of this manual.

  • Page 10: Safety

    Never smoke near a Bartell Electric Generator as stray gasoline fumes may ignite. Operating a Bartell Electric Generator around an open flame may also result in explosion. Always shut down the engine and allow it to cool before lifting or transporting a Bartell Electric Generator.

  • Page 11: Parts And Components Introduction - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Parts and Components Introduction - BG2800, BG5000, BG7000E 1. Fuel tank 2. Muffler 3. Earth terminal 4. AC socket/plug 5. Choke lever 6. Recoil Starter handle 7. Fuel valve 8. Air cleaner 9. Frame 10.

  • Page 12: Inspection - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Inspection - BG2800, BG5000, BG7000E Engine Oil 1. Always check the oil level on a flat surface before starting. 2. Turn out the oil dipstick, and wipe it with a clean cloth. 3. Insert the dipstick back without screwing in, pull it out, and check the level.

  • Page 13: Starting The Generator - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Starting the Generator - BG2800, BG5000, BG7000E 1. Remove all loads from any power sockets and switch off the main breaker. 2. Set the fuel valve to the “On” position. 3. Push the choke lever to the “Close” (left) position.

  • Page 14: Electrical Connections - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Electrical Connections - BG2800, BG5000, BG7000E Caution: To keep the generator in the best running condition and for electrical safety, please refer to the following: Generator Grounding Ground the generator to prevent electrical shock.

  • Page 15: Ac Application

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL AC Application 1. Start the generator 2. Connect the appliances 3. Turn on the main breaker DC Application 15. The DC terminal may be used for charging 12V automotive-type batteries only. 16. When using automotive-type batteries with cables, be sure to disconnect the negative cable from the battery before charging.

  • Page 16: Regular Inspection And Maintenance - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Regular Inspection and Maintenance - BG2800, BG5000, BG7000E Daily and regular inspection is important to ensure safe, proper, and long term operation of the generator. Refer to the provided regular inspection table when conducting an inspection and maintenance.

  • Page 17: Storage - Bg2800, Bg5000, Bg7000E

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Storage - BG2800, BG5000, BG7000E Storage Preparation Proper storage preparation is essential for keeping your engine trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your engine’s function and appearance, and will make the engine easier to start when you use it again.

  • Page 18: Draining The Fuel Tank And Carburetor

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Draining the Fuel Tank and Carburetor 1. Move the fuel valve lever to the OFF position. 2. Place an approved gasoline container below the carburetor, and use a funnel to avoid spilling. Remove the carburetor drain bolt and gasket.
  • Page 19 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Troubleshooting BG2800, BG5000, BG7000E Starting Failure 1. Is the engine switch at the “ON” position? 2. Is the oil level too low? 3. Is there enough fuel? 4. Check the spark plug for spark during engine cranking.
  • Page 20 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL ELECTRICAL DIAGRAMS BG2800...
  • Page 21 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL BG5000...
  • Page 22 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL BG7000E...
  • Page 23 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Assembly Drawings and Parts List...

  • Page 24: Engine And Alternator

    BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Engine and Alternator...
  • Page 25 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Frame, Muffler, Fuel Tank, and Air Cleaner...
  • Page 26 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Control Panels BG2800 BG5000 BG7000E...
  • Page 27 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Parts List Part No. Item No. Description Qty. BG2800 BG5000 BG7000E 25001001 38001001 38001001 Exhaust Gasket 25001100 38001101 38001101 Muffler Assembly Flange HD Hex. LMB08 LMB08 LSB08025 LSB08025 Flange Head Bolt Call Bartell Call Bartell...
  • Page 28 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL 49-1 425140001120 Locknut 306000112800 Axle 49-2 69006 69006 Axle 49-3 450025030230 12414 12414 Cotter Pin 49-4 306000200322 996699 996699 Wheel 49-5 431160000100 431160000100 431160000100 Washer 49-6 402060120160 402060120160 402060120160 Bolt 49-7 306000108508 306000108508 306000108508...
  • Page 29 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Fuel Tank 25004100 38004100 38004100 Assembly 61-1 Call Bartell Call Bartell Call Bartell Joint Connection 61-2 Call Bartell Call Bartell Call Bartell Fuel Line 4.5 x 8.5 25004004 25004004 25004004 Fuel Lever Fuel Level...
  • Page 30 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL 422060000121 422060000121 422060000121 431060000103 431060000103 431060000103 Washer 432060000101 432060000101 432060000101 Spring Washer 434060000201 434060000201 434060000201 Serrated Gasket 305130000602 305130000602 305130000602 DC socket 305200742001 305200742001 Current switch 305201120704 305201120704 305201120704 Fuse 305170530216 305170530205 305170530275 Circuit Breaker...
  • Page 31 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Case Cover 16002004 34002004 34002004 Gasket Flange HD Hex. LSC080338 LSC080338 LSC080338 Bolt 20003101 34003101 34003101 Crankshaft Timing Driving 16003102 34003102 34003102 Gear 16003103 34003103 34003103 Drive Gear YJA0418 YJA0418 YJA0418 Woodruff Key Complete...
  • Page 32 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Flange HD Hex. LSB06012 LSB06012 LSB06012 Bolt Camshaft 20005100 39005100 39005100 Assembly 20005001 24005001 24005001 Valve Lifter 16005002 34005002 34005002 Push Rod Push Rod Guide 16005003 24005003 24005003 Plate 16005201 24005201 24005201 Valve Rocker...
  • Page 33 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL Air Cleaner 16007001 39007001 39007001 Gasket 16007002 39007002 39007002 Carburetor Gasket 16007004 34007004 34007004 Inlet Gasket Carburetor 20007200A 39007200A 39007200A Assembly Float Chamber 168-2 Drain Screw 168-3 Fiber Washer 168-4 Float Chamber Float Chamber...
  • Page 34 Electric Type Starter Motor 34012400 Assembly XA810 Dowel Pin Call Bartell Bolt M6 x 8 Call Bartell Pressure Plate Call Bartell Charging Coil Call Bartell Bolt M6 x 30 BG5000/BG7000E Qty. 1, BG2800 Qty. 2. BG5000/BG7000E Qty. 4, BG2800 Qty. 6...
  • Page 35 BG2800, BG5000, BG7000E OIPB-B19052 OWNER’S MANUAL This page is intentionally left blank...
  • Page 36 Bartell Morrison Inc. Bartell Morrison (USA) LLC 375 Annagem Boulevard 200 Commerce Drive, Unit A Mississauga, Ontario, Canada Freehold, New Jersey, USA L5T 3A7 07728 Tel: 1-647-953-4100 Tel: 1-848-225-8100 Fax: 1-647-953-4101 Fax: 1-848-225-8101 Innovatech SPE International 832 80th Street SW...

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