Table Of Contents - Yamaha 1995 TZ125G1/(G) Manual

Table of Contents

Illustrated Symbols2
Index3
Table Of Contents4
Special Tools12
Fuel And Engine Mixing Oil16
Pre-Operation Check17
Specifications18
Cable Routing Diagram28
Setting Parts32
Maintenance Intervals34
Locking Wire Installation Guide37
Cooling Water Level Inspection38
Cooling Water Replacement38
Radiator Cap Inspection40
Radiator Cap Opening Pressure Inspection40
Cooling System Inspection42
Clutch Adjustment42
Pilot Air Screw Adjustment43
Throttle Cable Adjustment43
Starter Cable Adjustment44
Ypvs Open Side Cable Adjustment44
Ypvs Close Side Cable Adjustment45
Ypvs Components Retightening45
Transmission Oil Level Check46
Transmission Oil Replacement47
Brake System Air Bleeding48
Front Brake Adjustment49
Rear Brake Adjustment49
Front Brake Pad Inspection And Replacement50
Rear Brake Pad Inspection And Replacement51
Brake Fluid Level Inspection53
Sprockets Inspection53
Drive Chain Inspection54
Drive Chain Slack Adjustment56
Wheel Alignment Adjustment57
Front Fork Inspection59
Front Fork Top End Adjustment59
Front Fork Spring Preload Adjustment61
Front Fork Rebound Damping Force Adjustment61
Front Fork Compression Damping Force Adjustment62
Rear Shock Absorber Inspection63
Seat Height Adjustment64
Rear Shock Absorber Spring Preload Adjustment64
Rear Shock Absorber Rebound Damping Force Adjustment65
Rear Shock Absorber Compression Damping Force Adjustment66
Tire Pressure Check67
Tire Inspection67
Wheel Inspection68
Steering Head Inspection And Adjustment68
Steering Damper Adjustment70
Wires, Cables, Muffler Inspection70
Silencer Inspection71
Cowling Installation Inspection71
Lubrication72
Spark Plug Inspection73
Ignition Timing Check74
Cowling, Seat, Fuel Tank, Exhaust Pipe And Silencer Removal76
Radiator - Preparation For Removal78
Radiator Inspection80
Radiator Assembly And Installation80
Carburetor And Reed Valve - Preparation For Removal81
Carburetor And Reed Valve Removal And Installation82
Carburetor Inspection83
Needle Valve Check84
Throttle Valve Check84
Float Arm Height Check85
Reed Valve Check85
Carburetor And Reed Valve Assembly And Installation86
Cylinder Head, Cylinder And Piston - Preparation For Removal91
Piston And Piston Ring Removal93
Power Valve94
Cylinder Head Inspection94
Cylinder Check95
Piston Check96
Piston Pin And Small End Bearing Check96
Piston Ring Check97
Piston Clearance Check98
Combination Of Piston And Cylinder98
Power Valve Check99
Power Valve Hole On Cylinder99
Cylinder Head, Cylinder And Piston Assembly And Installation100
Piston Ring And Piston Installation101
Cylinder Head And Cylinder Installation102
Clutch - Preparation For Removal105
Clutch Removal106
Clutch Boss Removal106
Clutch Housing And Boss Inspection107
Clutch Spring Check107
Friction Plate Check107
Clutch Assembly And Installation108
Clutch Plate Check108
Push Lever Axle Check108
Push Rod Axle Check108
Push Lever Position Adjustment Steps112
Primary Drive Gear, Primary Driven Gear, Balancer Shaft Removal113
Primary Drive Gear And Balancer Weight Gear Removal114
Primary Drive Gear And Primary Driven Gear Inspection115
Balancer Weight Gear And Balancer Drive Gear Inspection115
Primary Drive Gear, Primary Driven Gear, Balancer Shaft Installation116
Crankcase Cover (Right) Inspection116
Balancer Shaft Inspection116
Primary Driven Gear Installation119
Shift Shaft And Oil Pump - Preparation For Removal120
Shift Shaft Check121
Stopper Lever Check121
Shift Shaft And Oil Pump Assembly And Installation122
Oil Pump Check122
Strainer Check122
Stopper Lever Installation124
Shift Shaft Installation125
Transmission, Shift Cam And Shift Fork Removal126
Drive Sprocket Removal127
Transmission Housing Removal128
Transmission Removal128
Oil Delivery Pipe Inspection128
Gears Inspection129
Shift For Groove Inspection129
Bearing Inspection129
Transmission, Shift Cam And Shift Fork Assembly And Installation130
Shift Fork And Shift Cam Check130
Drive Sprocket Installation134
Cdi Magneto Removal135
Rotor Removal136
Cdi Magneto Inspection136
Cdi Magneto Assembly And Installation137
Engine Removal140
Engine Installation142
Crankcase, Crankshaft And Water Pump Removal143
Impeller Shaft Removal146
Crankcase Inspection146
Crankshaft Inspection147
Crankcase, Crankshaft And Water Pump Assembly And Installation148
Oil Seal (Crankshaft) Installation149
Front Wheel Removal152
Front Wheel Inspection153
Front Wheel Axle Inspection153
Front Wheel Assembly And Installation154
Brale Disc Inspection154
Rear Wheel Removal157
Rear Wheel Inspection158
Rear Wheel Axle Inspection159
Brake Disc Inspection159
Rear Wheel Assembly And Installation160
Clutch Hub Inspection160
Front Brake Removal164
Piston Seal Removal167
Master Cylinder Kit Removal167
Master Cylinder Inspection167
Front Brake Assembly And Installation169
Caliper Inspection169
Brake Hose Inspection169
Brake Hose Installation173
Brake Fluid174
Rear Brake Removal175
Caliper Removal177
Rear Brake Assembly And Installation179
Front Fork Removal184
Cap Bolt Removal186
Oil Seal Removal186
Damper Rod Removal And Inspection187
Innter Tube Inspection188
Outer Tube Inspection188
Cap Bolt Inspection188
Front Rork Assembly And Installation189
Steering Removal198
Steering Assembly And Installation200
Swingarm Removal204
Swingarm Inspection206
Swingarm Side Clearance207
Swingarm Assembly And Installation208
Rear Shock Absorber Removal210
Rear Shock Absorber Assembly And Installation214
Electrical Components And Wiring Diagram217
Ignition System Inspection218
Spark Gap Test219
Spark Plug Cap Inspection219
Couplers And Leads Connection Inspection219
"Engine Stop" Button Inspection220
Ignition Coil Inspection220
Ypvs System Inspection Steps222
Servomotor Operation223
Servomotor Inspection223
Output Voltage Inspection224
Solenoid Valve System Inspection225
Couples And Leads Connection Inspection226
Solenoid Valve Operation226
Solenoid Valve Inspection226
Carburetor Setting227
Atmospheric Conditions And Carburetor Setting228
Effects Of Setting Parts In Relation To Throttle Valve Opening228
Basic Process Of Carburetor Setting229
Carburetor Settings By Correction Coefficient231
Table Of Correction Coefficients For Carburetor Setting232
Spark Plug234
Plug Chop234
Setting Of Cylinder Gasket234
Measuring Piston Protrusion236
Selection Of Transmission Gear Ratio237
Suspension Setting238