Tennant 5700XPS Operating Instructions Manual
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Tennant 5700XPS Operating Instructions Manual

Tennant 5700XPS Operating Instructions Manual

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5700XPS
Operator Manual
MM402
Rev.15
*mm402*

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Summary of Contents for Tennant 5700XPS

  • Page 1 5700XPS Operator Manual MM402 Rev.15 *mm402*...
  • Page 2 This manual is furnished with each new TENNANT Model 5700XPS. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care.

  • Page 3: Table Of Contents

    FREEZE PROTECTION ....ELECTRIC MOTORS ....5700XPS MM402 (3- -00)
  • Page 4 INDEX ........5700XPS MM402 (3- -00)

  • Page 5: Safety Precautions

    - - Turn off machine and remove key. This machine is designed solely for scrubbing dirt 5. When servicing machine: and dust in an indoor environment. Tennant does - - Avoid moving parts. Do not wear loose not recommend using this machine in any other jackets, shirts, or sleeves when environment.
  • Page 6 FOR SAFETY LABEL - - LOCATED ON THE ON THE UNDERSIDE OF THE SOLUTION OPERATOR CONSOLE. TANK COVER. 10066 FLAMMABLE SPILLS LABEL - - LOCATED ON THE OPERATOR CONSOLE. BATTERY CHARGING LABEL - - LOCATED ON THE UNDERSIDE OF THE SOLUTION TANK. 5700XPS MM402 (9- -96)

  • Page 7: Operation

    Tennant representative. - Order parts and supplies directly from your authorized Tennant representative. Use the parts manual provided when ordering parts. - After operation, follow the recommended daily and hourly procedures stated in the MAINTENANCE CHART.

  • Page 8: Machine Components

    H. Squeegee leveling knob Parking brake (option) J. Recovery tank drain hose K. Solution tank hose L. Support arm M. Stop arm N. Batteries O. Scrub head P. Scrub brush access cover Q. Scrub brush idler door 5700XPS MM402 (1- -95)

  • Page 9: Control Panel Symbols

    Variable flow or rate Power wand or vacuum wand Circuit breaker #1 Travel speed Circuit breaker #2 Squeegee Circuit breaker #3 Brush pressure Circuit breaker #4 ESt (Extended scrub) Circuit breaker #5 Recovery tank full Circuit breaker #6 Scrubbing 5700XPS MM402 (1- -95)

  • Page 10: Controls And Instruments

    J. Scrubbing switch K. Hourmeter L. On-off key switch M. Power kill switch (option) N. Steering height adjustment latch O. Circuit breakers P. Solution tank hose Q. Recovery tank drain hose R. Squeegee lever S. Steering adjustment knob 5700XPS MM402 (2- -98)

  • Page 11: Steering Handles

    Forward: Rotate the handles forward. The further forward you rotate the handles, the faster the machine will go. Backward: Rotate the handles toward you. Right Turn: Push down on the right handle. Left Turn: Push down on the left handle. 5700XPS MM402 (9- -96)

  • Page 12: Solution Flow Lever

    POWER WAND SWITCH (OPTION) The power wand switch turns on and off the power wand solution system. On: Press the top of the switch. The switch will light up. Off: Press the bottom of the switch. 5700XPS MM402 (9- -96)

  • Page 13: Speed Switch And Indicator

    Then the pressure will return to the minimum setting. NOTE: When the machine is powered off, the brush pressure will remain in the last setting used. 5700XPS MM402 (9- -95)

  • Page 14: Est Switch (Option)

    The scrubbing system will start when the steering handles are rotated forward or backward. Stop scrubbing: Press the switch. The indicator light will go off. First the scrub brushes stop and raise, then vacuum stops and the squeegee raises. 5700XPS MM402 (9- -95)

  • Page 15: Battery Discharge Indicator

    This information is useful when servicing the machine. ON-OFF KEY SWITCH The on-off key switch controls machine power with a key. On: Turn the key to the right. Off: Turn the key to the left. 5700XPS MM402 (9- -95)

  • Page 16: Squeegee Lever

    The steering adjustment knob adjusts the machine steering system to keep the machine traveling straight. If the machine pulls to the right, turn the knob to the left. If the machine pulls to the left, turn the knob to the right. 5700XPS MM402 (3- -97)

  • Page 17: Circuit Breakers

    40 A Heavy duty vacuum fan 25 A Machine propel 10 A Machine controls 20 A Scrub brush 35 A Heavy duty disk scrub brush 20 A Scrub brush 35 A Heavy duty disk scrub brush 5700XPS MM402 (3- -97)

  • Page 18: Solution Tank Hose

    The arm is released by pulling up on it. STOP ARM The stop arm prevents the solution tank from fully closing when the tank is lowered. Push the arm in to lower the solution tank completely. 5700XPS MM402 (9- -95)

  • Page 19: Squeegee Down Pressure Cams

    PARKING BRAKE (OPTION) The parking brake is controlled with a foot pedal and a release lever located by the squeegee. Set: Push down on the foot pedal. Release: Pull up on the release lever. 5700XPS MM402 (1- -95)

  • Page 20: How The Machine Works

    700 mm (28 in) squeegee is used with the 700 model scrub head, as well as the 800 mm (32 in) with the model 800, and the 900 mm (36 in) with the model 900. The two available brush types are disk and cylindrical. 5700XPS MM402 (1- -95)

  • Page 21: Pre-Operation Checklist

    - Disc brushes: Check and make sure the scrub head skirt touches the floor all the way around the scrub head. - Check the squeegee for proper deflection. Check the squeegee blade for wear, rounded edges, nicks, or cuts. 5700XPS MM402 (1- -95)

  • Page 22: Starting The Machine

    2. Release the machine parking brake, if your machine has this option. FILLING THE TANKS 1. Start the machine. 2. Drive the machine to the filling site. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 5700XPS MM402 (3- -96)
  • Page 23 Make sure the ESt system is If you do not want to use the ESt system, make sure the ESt system is off. DO NOT fill the recovery tank. 5700XPS MM402 (3- -96)
  • Page 24 For specific recommendations, contact your Tennant representative. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s). 5700XPS MM402 (3- -00)

  • Page 25: Normal Scrubbing

    (inches). D If you see poor scrubbing performance, stop scrubbing and refer to MACHINE TROUBLESHOOTING. 1. Start the machine. 2. Drive the machine to the area to be scrubbed. 3. Press the scrubbing switch. 5700XPS MM402 (9- -95)

  • Page 26: Double Scrubbing

    Let the solution remain on the floor for 15 to 20 minutes. Then make a second pass scrubbing with the squeegee down. FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. 5700XPS MM402 (3- -00)

  • Page 27: Stop Scrubbing

    OPERATION STOP SCRUBBING 1. Release the steering handles. 2. Press the scrubbing switch. 5700XPS MM402 (12- -00)

  • Page 28: Draining And Cleaning The Tanks

    2. Drive the machine next to a floor drain or sink. 3. Turn the machine power off. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 4. Set the parking brake, if your machine has this option. 5700XPS MM402 (3- -96)
  • Page 29 8. ESt mode: When the solution tank has completely drained, replace the drain hose plug in the solution tank drain hose and place the solution tank drain hose back onto the mounting clip on the machine. 5700XPS MM402 (3- -96)
  • Page 30 11. Lift the solution tank to reach the recovery tank. 12. Flush out the inside of the recovery tank with clean water. NOTE: Do not use steam to clean the tank. 5700XPS MM402 (3- -96)
  • Page 31 Clean by shaking dust or rinsing pleats with low pressure water. Insert the filter back in to the recovery tank when finished. NOTE: Be sure the vacuum filter is dry before reinstalling it in the machine. 5700XPS MM402 (9- -98)
  • Page 32 17. Pull up on the support arm and lower the solution tank. Push the stop arm in to completely lower the solution tank. 18. Cylindrical scrub head: Remove and clean the debris trough. Place the trough back in the scrub head. 5700XPS MM402 (3- -97)

  • Page 33: Stop The Machine

    2. Turn the machine power off. 3. Set the parking brake, if your machine has that option. FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake (if so equipped), turn off machine, and remove key. 5700XPS MM402 (3- -97)

  • Page 34: Post-Operation Checklist

    - Check for wire, string, or twine wrapped around the scrub brushes. - Check the squeegee for wear or damage. - Drain and clean the recovery tank. - ESt machines: Drain and clean the solution tank. 5700XPS MM402 (3- -97)

  • Page 35: Operation On Inclines

    OPERATION ON INCLINES Drive the machine slowly on inclines. FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. The maximum rated climb and descent incline with empty tanks is 8_, with full tanks is 6_. 5700XPS MM402 (3- -97)

  • Page 36: Machine Troubleshooting

    Brush pressure set too high Decrease brush pressure Tires slip on oily or waxed floors Check with TENNANT representative for advice Uneven brush down pressure Level scrub head Broken brush drive belts on cylindrical scrub head, replace belt 5700XPS MM402 (3- -97)

  • Page 37: Options

    Do not pickup. 1. Turn the machine power off. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 2. Set the parking brake, if your machine has this option. 5700XPS MM402 (3- -00)
  • Page 38 3. Remove the squeegee suction hose from the top of the squeegee. 4. Put together the wand and the wand hose. 10080 5. Connect the vacuum wand hose and the squeegee suction hose with the adapter. 6. Turn the machine power on. 5700XPS MM402 (3- -97)
  • Page 39 OPERATION 7. Lower the squeegee with the squeegee switch to turn the vacuum system on. 8. Vacuum the floor. 06599 9. When finished, raise the squeegee to shut off the vacuum. 10.Turn the machine power off. 5700XPS MM402 (3- -97)
  • Page 40 OPERATION 11. Remove the vacuum hose from the squeegee suction hose. 12. Reconnect the squeegee suction hose to the top of the squeegee. 5700XPS MM402 (3- -97)

  • Page 41: Power Wand

    FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 2. Set the parking brake, if your machine has this option. 3. Remove the squeegee suction hose from the top of the squeegee. 5700XPS MM402 (3- -00)
  • Page 42 Push the connector in until it stops. Pull on the hose to make sure it is connected. 6. Attach the other ends of the solution and vacuum hoses to the power wand. 7. Turn the machine power on. 5700XPS MM402 (3- -97)
  • Page 43 Scrub the floor with the brush side of the cleaning tool. 11. Vacuum up the solution by turning over the cleaning tool so the squeegee side is down. 06202 5700XPS MM402 (1- -95)
  • Page 44 06604 12. When finished, switch the power wand off. 13. When finished, raise the squeegee to shut off the vacuum. 14. Disconnect the solution hose from the machine. 5700XPS MM402 (3- -97)
  • Page 45 15. Remove the vacuum hose from the squeegee suction hose. 16. Disconnect the other ends of the solution and vacuum hoses from the power wand. 17.Turn the machine power off. 18. Reconnect the squeegee suction hose to the squeegee. 5700XPS MM402 (3- -97)

  • Page 46: Maintenance

    Check motor brushes Hours Propelling motor Check motor brushes Transaxle Check lubricant level Power steering motor Check motor brushes SPL -- Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1) GL -- SAE 90 weight gear lubricant 5700XPS MM402 (3- -97)

  • Page 47: Lubrication

    The rear casters each have one grease fitting on the caster swivel. Lubricate the caster with a grease gun containing Lubriplate EMB grease (TENNANT part no. 01433--1) every 100 hours of machine operation. TRANSAXLE Check the transaxle lubricant level every 1000 hours of operation by removing one of the orange filler plugs.

  • Page 48: Charging The Batteries

    27_C (80_ F). CHARGING THE BATTERIES 1. Drive the machine to a flat, dry surface in a well-ventilated area. 2. Turn the machine power off and set the parking brake if your machine has this option. 5700XPS MM402 (12- -00)
  • Page 49 6. Plug the charger connector into the battery connector. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. 7. Plug the battery charger into the wall outlet. 5700XPS MM402 (6- -02)

  • Page 50: Touch Panel

    MAINTENANCE NOTE: If the red “ABNORMAL CYCLE” lamp lights when the TENNANT charger is plugged into a wall outlet, the charger cannot charge the battery and there is something wrong with the battery. 8. The TENNANT charger will start automatically. When the batteries are fully charged, the TENNANT charger will automatically turn off.

  • Page 51: Electric Motors

    The carbon brushes on the vacuum fan motor should be inspected after every 500 hours of machine operation. The carbon brushes on the scrub brush motors, power steering motor, and propelling motor should be inspected after every 1000 hours of machine operation. 5700XPS MM402 (3- -96)

  • Page 52: Scrub Head

    5. Pull the strap tight through the buckle, and attach the strap end to the skirt using the hook and loop fastener. 6. Raise the scrub head. 5700XPS MM402 (3- -97)

  • Page 53: Replacing The Scrub Head Skirt

    6. Pull the strap tight through the buckle, and attach the strap end to the skirt using the hook and loop fastener. 7. Adjust the skirt as stated in ADJUSTING THE SCRUB HEAD SKIRT. 5700XPS MM402 (3- -97)

  • Page 54: Cylindrical Brush Scrub Head Skirts

    3. Remove the retainer strip and hardware. 4. Replace the old skirt with a new skirt and mount in place with the retainer strip and hardware. 5700XPS MM402 (3- -97)

  • Page 55: Removing Or Replacing The Scrub Head

    1. Lower the scrub head. 2. Turn the machine power off. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 3. Remove the machine front cover. 5700XPS MM402 (3- -97)

  • Page 56: Leveling The Scrub Head

    5. Disconnect the wire harness. 6. Disconnect the scrub head from the guide by removing the clevis pin. 7. Disconnect the lift arms from the scrub head by removing the two clevis pins. 5700XPS MM402 (3- -97)
  • Page 57 2. Check the level of the scrub head by measuring the distance from the top of the scrub head, to the floor at all four corners. The scrub head should measure the same on all four corners. 5700XPS MM402 (3- -97)
  • Page 58 Turn the adjustment screw until the scrub head measures level. Tighten the jam nut. 4. Install the machine front cover. 5. Cylindrical scrub head: Check the brush pattern as described in CHECKING AND ADJUSTING CYLINDRICAL BRUSH PATTERN. 5700XPS MM402 (3- -97)

  • Page 59: Scrub Brushes

    2. Turn the machine power off and set the parking brake if your machine has this option. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 3. Open the access cover on either corner of the scrub head. 5700XPS MM402 (3- -97)
  • Page 60 9. Lift the scrub brush into the drive plug. 10. Check to make sure the brush is securely mounted on the brush drive hub. 11. Close the scrub head access cover. 12. Repeat for the other brush. 5700XPS MM402 (3- -97)

  • Page 61: Cylindrical Brushes

    4. Pull the brush out of the scrub head. 5. With the double row end of the brush towards you, guide the brush onto the drive hub. NOTE: Use the double rows on the idler end of the brush. 5700XPS MM402 (3- -97)

  • Page 62: Checking And Adjusting Cylindrical Brush Pattern

    A polish mark will remain on the floor. 5. Raise the scrub head and move the machine away from the chalked area. Turn the machine power off. 5700XPS MM402 (3- -97)
  • Page 63 Pull the idle plug off the brush. B. While holding the flat end of the idler shaft with a wrench, loosen the mounting screw on the outside of the idler door. 5700XPS MM402 (3- -97)

  • Page 64: Solution System

    The outside of the tank can be cleaned with vinyl cleaner. Rinse and wipe off the sensors daily on machines with optical sensors installed inside the recovery tank. 5700XPS MM402 (3- -97)

  • Page 65: Solution Tank

    A vacuum fan screen is located in the solution tank, for machines below serial number 006956. Remove and clean this screen daily. For machines serial number 006956 and above, a filter is located in the recovery tank. 5700XPS MM402 (9- -98)

  • Page 66: Squeegee

    2. Turn the machine power off and set the parking brake if your machine has this option. FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 3. Remove the squeegee suction hose from the squeegee. 5700XPS MM402 (3- -97)

  • Page 67: Installing The Squeegee Assembly

    1. Turn the machine power on. 2. Lower the squeegee. 3. Drive the machine forward, then turn the machine power off. 4. Look at the deflection of the squeegee blade, over the full length of the squeegee blade. 5700XPS MM402 (3- -97)

  • Page 68: Adjusting Squeegee Blade Deflection

    Turn the squeegee deflection cams clockwise to increase blade deflection. 6. Drive the machine forward again to check the squeegee blade deflection. 7. Readjust the squeegee blade deflection if necessary. 5700XPS MM402 (3- -97)

  • Page 69: Adjusting The Squeegee Guide Rollers

    FOR SAFETY: Before leaving or servicing machine, stop on level surface, and turn off machine. 3. Loosen the two retention knobs, one at each end on the squeegee. 5700XPS MM402 (3- -97)

  • Page 70: Replacing Or Rotating The Front Squeegee Blade

    3. Remove the squeegee from the machine. See REMOVING THE SQUEEGEE ASSEMBLY. 4. Remove the rear squeegee blade and retainer. See REPLACING OR ROTATING THE REAR SQUEEGEE BLADE. 5700XPS MM402 (3- -97)
  • Page 71 Do not overtighten. 10. Install the squeegee assembly on the squeegee pivot. See INSTALLING THE SQUEEGEE ASSEMBLY. 11. Adjust the squeegee blade leveling and deflection as stated in LEVELING THE SQUEEGEE and ADJUSTING SQUEEGEE BLADE DEFLECTION. 5700XPS MM402 (3- -97)

  • Page 72: Belts And Chains

    Check and adjust the belt tension every 100 hours of operation. STATIC DRAG CHAIN A static drag chain prevents the buildup of static electricity in the machine. The chain is attached to the transaxle. Make sure the chain is always touching the floor. 5700XPS MM402 (3- -97)

  • Page 73: Tires

    Only push a disabled machine for a very short distance and do not exceed 3.2 kp/h (2 mph). It is NOT intended to be pushed for a long distance or at a high speed. 5700XPS MM402 (3- -00)

  • Page 74: Transporting The Machine

    AND is 380 mm (15 in) or less from the ground. 5. Position the machine onto the truck or trailer as far as possible. If the machine starts to veer off the centerline of the truck or trailer, stop and straighten the machine. 5700XPS MM402 (6- -02)
  • Page 75 FOR SAFETY: When unloading machine off truck or trailer, use winch. Do not push the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. 5700XPS MM402 (3- -00)

  • Page 76: Machine Jacking

    4. Start the solution flow. Start the power wand solution system or ESt system to circulate the washer solution through the components. 5. The washer solution does not need to be drained from the solution tank. 5700XPS MM402 (8- -01)

  • Page 77: Specifications

    Recovery tank capacity to full sensor 114 L (30 gal) Recovery tank capacity to top of tank 152 L (40 gal) Transaxle 90 weight gear lubricant capacity 1.42 L (1.5 qt) GVWR 690 kg (1520 lb) 5700XPS MM402 (6- -02)

  • Page 78: General Machine Performance

    (I t (International) TIRES Location Type Size Pressure Front (2) Pneumatic 4.10/3.5 -- 6 415 to 450 kPa (60 to 65 psi) Front (2) Solid (option) 1.2/3.0--6 Rear, casters (2) Solid, non-marking 5 x 2 in 5700XPS MM402 (6- -02)

  • Page 79: Machine Dimensions

    950 mm (37.5 in) 1065 mm (42 in) 1155 mm (45.5 in) 1600 mm (63 in) 1625 mm (64 in) 1660 mm (65.25 in) 1690 mm (66.5 in) 1090 mm (43 in) 720 mm (28.25 in) 10189 MACHINE DIMENSIONS 5700XPS MM402 (3- -00)

  • Page 80: Index

    Height adjustment latch, 10 Grease fittings, Rear casters, 45 Hourmeter, 13 On-off key switch, 13 Power kill switch, 15 Power wand switch, 10 Recovery tank full indicator, 12 Scrubbing switch, 12 Solution flow lever, 10 Speed switch, 11 5700XPS MM402 (3- -00)
  • Page 81 Post-operation checklist, 32 Lubrication, 45 Power kill switch, 15 Rear casters, 45 Power wand switch, 10 Transaxle, 45 Pre-operation checklist, 19 Lug nuts, Front wheel, 71 Pushing and transporting machine, 71 Pushing machine, 71 Pushing the machine, 71 5700XPS MM402 (3- -00)
  • Page 82 Leveling knob, 17 Replacing skirt, 51 Lever, 14 Skirt adjusting, 50 Disk brushes skirt, 19 Squeegee assembly Leveling, 55 Installing, 65 Removing or replacing, 53–55 Removing, 64 Scrubbing Double, 24 Normal, 23 Stop, 25 Switch, 12 5700XPS MM402 (3- -00)
  • Page 83 Stop the machine, 31 Troubleshooting, 34 Storage information, 74 Freeze protection, 74 Support arm, 16 Vacuum wand, 35–38 Switches Brush pressure, 11 ES, 12 On-off key, 13 Power kill, 15 Power wand, 10 Scrubbing, 12 Speed, 11 Squeegee, 11 5700XPS MM402 (3- -00)
  • Page 84 INDEX 5700XPS MM402 (3- -00)

Table of Contents