Inovance MD300A-S0.2BA Owner's Manual
Inovance MD300A-S0.2BA Owner's Manual

Inovance MD300A-S0.2BA Owner's Manual

Inovance md300a series inverter owner's manual

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Thanks for using the MD300A series inverter presented by Inovance Technology Co., Ltd..
Developed on the basis of extensive market research, MD300A series inverter is a general-purpose
inverter with high performance.
Embodying the features of products offered by Inovance Technology Co., Ltd., the inverter bears
two control modes, that is, V/F and open-loop vector, and ensures the best low frequency torque
and dynamic response performance.
Many new functions have been added on the basis of the market research and analysis of the
customer's function requirements. This series of products are the true high-performance inverters
with general-purpose function.
The manual presents the precaution details related to the installation, parameter adjustment,
abnormal problems diagnosis and daily maintenance of the inverter. Please carefully read the
manual before the installation and keep it safe for future maintenance reference.
Special precautions as follows:
Do remember to cut off the power supply upon wiring. After cutting off the AC power, do not
touch the internal parts and components until at least 5 minutes later, since it takes some time
for the electric charge stored in the capacitor of the inverter to discharge.
Do not touch the PCB or drop foreign material into the inverter, otherwise it may cause short
circuit, because many components inside the inverter are static sensitive devices.
The grounding terminal of the inverter shall be reliably connected to the earth with multicore
cable.
Do not connect AC input power to the output terminals U, V and W of the inverter.
The external braking resistor can only be connected between terminal P and terminal PB.
Preface
1

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Summary of Contents for Inovance MD300A-S0.2BA

  • Page 1 Developed on the basis of extensive market research, MD300A series inverter is a general-purpose inverter with high performance. Embodying the features of products offered by Inovance Technology Co., Ltd., the inverter bears two control modes, that is, V/F and open-loop vector, and ensures the best low frequency torque and dynamic response performance.
  • Page 2: Table Of Contents

    Contents Chapter 1 Delivery inspection and safety cautions __________________________________ 1 1.1 Unpacking inspection items ___________________________________________ 1 1.2 Installation cautions _________________________________________________ 1 1.3 Running and maintenance cautions ____________________________________ 1 1.4 Maintenance ______________________________________________________ 2 Chapter 2 Product Information ___________________________________________________ 4 2.1 Naming rules of MD300A series inverter _________________________________ 4 2.2 Nameplate ________________________________________________________ 4 2.3 MD300A series inverter ______________________________________________ 5 2.4 Technical Specification_______________________________________________ 5...
  • Page 3 Chapter 6 Parameter Description ________________________________________________ 29 Chapter 7 Fault Diagnosis and Countermeasures __________________________________ 50 7.1 Fault Alarm and Countermeasures ______________________________________ 50 7.2 Common Faults and the Fault Diagnosis _________________________________ 61...
  • Page 4: Chapter 1 Delivery Inspection And Safety Cautions

    Chapter 1 Delivery inspection and safety cautions 1.1 Unpacking inspection items The inverter has passed strict inspection before delivery, and is reliably packed. However, it may be damaged during the transportation due to improper handling or loading/unloading. Therefore, perform the following inspection immediately after unpacking the inverter. 1) After opening the packing box, the inverter shall be sealed in plastic bag.
  • Page 5: Maintenance

    to the inverter because of the poor insulation of the motor. It is recommended to use a 500V Mega-Ohm-Meter for the insulation test and the insulation resistance shall not be less than 5MΩ. The motor connections (U, V and W) must be completely disconnected from the inverter during the insulation test.
  • Page 6 Note: When testing the insulating resistance with Mega-Ohm-Meter (use DC 500V Mega-Ohm-Meter), disconnect the main circuit from the inverter. Connect all the terminals of the main circuit in short circuit, and then test the insulation between the main circuit and the earth/control loop.
  • Page 7: Chapter 2 Product Information

    Chapter 2 Product Information 2.1 Name designation rules Inverter series Inverter series Mark Mark Description of mark Description of mark With only digital input terminal With only digital input terminal Voltage level Voltage level Mark Mark Single - phase Single - phase Digital input &...
  • Page 8: Md300A Series Inverter

    Table 2-1 Model and technical data Rated Rated Rated power input output Motor capacity current current Inverter model Input voltage (kW) (kVA) MD300A-S0.2BA MD300A-S0.4BA Single- phase 220V Range: MD300A-S0.7BA 0.75 -15% to 20% MD300A-S1.5BA 14.2 MD300A-S2.2BA 23.0 MD300A-T0.7BA 0.75 Three-phase MD300A-T1.5BA 380V Range: MD300A-T2.2BA...
  • Page 9 Item Specification 6 frequency sources: panel potentiometer, digital reference, analog Frequency source voltage, analog current (optional), pulse, communication (optional). Auxiliary frequency Fine tuning and frequency integration can be achieved flexibly with sources auxiliary frequency. Four digital input terminals, one of them can input high speed pulse (Maximum input frequency 50kHz).
  • Page 10: Outline And Installation Dimension

    2.5 Outline and installation dimension 1) Outline Keypad Keypad knob Knob Upper cover Upper cover Control terminal Control terminal barcode Barcode Lower cover Lower cover Nameplate Name plate Main circuit terminal Main circuit terminal Fig. 2-3 Outline of inverter 2) Dimension of Installation Holes...
  • Page 11 Fig 2-4 Outline and installation dimension of the inverter...
  • Page 12: Recommended Line Diameter And Peripheral Accessories

    Fig 2-3 Installation Dimension of MD300A inverter (mm) Motor Gross weight Hole Inverter Model diameter (kW) (kg) MD300A S0.2BA MD300A S0.4BA Single-phase 139.5 MD300A S0.7BA 0.75 MD300A S1.5BA 220V MD300A S2.2BA MD300A T0.7BA Three-phase 0.75 MD300A T1.5BA 380V MD300A T2.2BA 2.6 Recommended line diameter and peripheral accessories Recommended circuit breaker, contactor and line diameter of leading wire: Table 2-4 Instruction for peripheral electric component selection...
  • Page 13: Chapter 3 Equipment Installation

    Chapter 3 Mechanical and electrical Installation 3.1 Mechanical installation Installation environment: 1) Mount in the location where vibration is less than 0.6g.The inverter shall be far away from impacting lathe. 2) Do not install the inverter in the place with direct sunlight, high humidity and water. 3) Mount the inverter in the location free of corrosive gas, explosive gas or combustible gas.
  • Page 14 be reliably grounded. It is prohibited to use the single-core cable as the grounding cable. The grounding resistance must be less than 5Ω. The grounding terminal must be exclusively used for grounding. Do not share the grounding terminal and neutral line of the mains supply. The configuration of the braking resistor shall be conducted according to the parameters provided in the documents of our company.
  • Page 15 Braking resistor Braking resistor Single-phase input Single-phase input power supply power supply Connect to upstream device Connect to upstream device Fig.3-2 Wiring mode with communication input port Control terminals Note: The common reference for the analog and digital terminals is COM, and there is’t GND terminal.
  • Page 16 Terminals with analog input: Terminals with communication port: 2) Function description of control terminal: Type Terminal Terminal name Function description 1. To receive DC 0V ~ 10V or 0V ~ 24V signals or 0mA ~20mA current signal (selected by jumper) The three types of signals will be regulated through the hardware circuit, and they all respond to 0V ~10V Analog input...
  • Page 17 Jumper J1 is disabled when inputting 0V ~ 10V analog voltages the two lower pins of J1 are short circuited when inputting 0mA ~ 10mA signals, and the two upper pins of J1 are short circuited when 0 ~ 24V signals are inputed. (The resistance of the potentiometer shall be higher than 3KΩ, and its power rate shall be more than 1/4W.
  • Page 18: Chapter 4 Operation And Display

    Chapter 4 Operation and Display 4.1 Operation and Display Interface The operation panel can be used to change the function parameters, monitor the working status and control the running (start and stop) of the inverter. The panel and its functional area are shown in Fig. 4-1: Function indicator Function indicator...
  • Page 19: Parameter Modification, Running Status Display And Switching

    Hz : Frequency unit Hz + A(rpm) : Rotation speed unit A: Current unit A + V (%): Percentage V : Voltage unit 3) Digital display area With 5-bit LED display, it can display frequency setting, output frequency, various monitor data and alarm code, etc.
  • Page 20 Modify function code Modify function code Modify value of function code Modify value of function code Modify parameter group Modify parameter group Digital display Digital display level menu level menu level menu level menu level menu level menu Fig. 4-2 Operation Procedures for 3-level Menu Note: When operating on the third level menu, press the PRG or ENTER , it can return to the second level menu.
  • Page 21: Auto Tuning Of Motor Parameters

    Example: 50.0 》 50.0 》 320.5 》 320.5 》 220 》 220 》 1.7 》 1.7 》 136 》 136 》 5.60 》 5.60 》 8.30 》 8.30 》 50.0 50.0 running frequency running frequency output current terminal status output current terminal status AI voltage AI voltage potentiometer...
  • Page 22 F1-03: Rated current of motor If the motor is disconnected from the load completely, select “2” (complete tuning) in F1-11, and press RUN in keypad, the inverter will calculate the parameters below automatically: F1-06: Stator resistance F1-09: Mutual inductance F1-07: Rotor resistance F1-10: Excitation current with no load F1-08: Leakage inductance Motor tuning is finished automatically.
  • Page 23: Chapter 5 Function Parameters

    Chapter 5 Function Parameters Note: the symbols in attribute column in the function parameters table are defined as follows: “○” means that the parameter can be modified when the inverter is running or stops. “×” means that the parameter cannot be modified when the inverter is running “*”...
  • Page 24 0: line V/F curve F0-07 V/F curve selection 1: Reserved × 2: square V/F curve V/F control torque 0.0: (automatic) F0-08 0.1% 3.5% ○ boost 0.1% ~ 30.0% Dl1 terminal function 0: No function F0-09 × selection 1: Forward running (FWD) 2: Reverse running (REV) DI2 terminal function F0-10...
  • Page 25 0: Direct start F0-15 Start mode × 1: Rotation velocity search restart 0: Deceleration stop F0-16 Stop mode ○ 1: Coast to stop F1 Motor Parameter 0: Common asynchronous motor 1: variable frequency asynchronous motor F1-00 Motor type selection × 2: Permanent magnetic synchronous motor (Reserved) Depending...
  • Page 26 Proportional gain 1 of F2-00 1 ~ 100 ○ speed regulator Integration time 1 of F2-01 0.01s ~ 10.00s 0.01s 0.50s ○ speed regulator Switching frequency F2-02 1 of vector control 0.00 ~ F2-05 0.1Hz 5.0Hz ○ parameter PI Proportional gain 2 of F2-03 1~ 100 ○...
  • Page 27 Corresponding F3-05 setting of Al -100.0% ~ 100.0% 0.1% 50.0% × intermediate 1 input Al intermediate 2 F3-06 0.04 ~ F3-08 0.01V 8.00 × input Corresponding F3-07 setting of Al -100.0% ~ 100.0% 80.0% × intermediate 2 input F3-08 Al maximum input F3-06 ~ 10.00V 0.01V 10.00V...
  • Page 28 Overcurrent stall F5-05 100% ~ 200% 150% ○ current value automatic fault reset F5-06 0 ~ 3 ○ times Automatic fault reset F5-07 0.1s ~ 100.0s 0.1s 1.0s ○ interval Power loss 0: Disabled F5-08 compensation 1: Enabled Inverter offload 0: Disabled F5-09 ×...
  • Page 29 F6-00 Maximum frequency 50.0Hz ~ 3200.0Hz 0.1Hz 50.0Hz × F6-01 Frequency upper limit Frequency lower limit ~Maximum frequency 0.1Hz 0.0Hz ○ F6-02 Frequency lower limit 0.0 ~ frequency upper limit 0.1Hz 0.0Hz ○ Depending on the F6-03 Carrier frequency 0.5kHz ~ 16.0kHz 0.1kHz ○...
  • Page 30 0: Depending on F0-04 1: Depending on PULSE input F6-14 Multi-speed 0 ○ 2: Depending on panel potentiometer 3: Depending on AI reference F6-15 Multi-speed 1 0 ~Maximum output frequency 0.1Hz 10.0Hz ○ F6-16 Multi-speed 2 0 ~ Maximum output frequency 0.1Hz 20.0Hz ○...
  • Page 31 0: No operation Parameter FP-01 1: Default recovery × initialization 2: Fault clearance...
  • Page 32: Chapter 6 Parameter Description

    Chapter 6 Parameter Description F0 Group: Basic function group F0-00 Control mode Default Sensorless vector control (SVC) Setting Reserved range V/F control 0: Sensorless vector control It refers to the open-loop vector and is applicable to general-purpose high performance application without encoder.
  • Page 33 communication function is selected. F0-02 Frequency source selection Default Digital setting UP/ DOWN (not memorize) Digital setting UP/ DOWN (memorize) Pulse setting (DI4) Setting range Panel potentiometer setting Al setting Multi-speed setting Communication setting Select the input channels of the main reference frequency for the inverter. There are six main reference frequency channels: 0: Digital setting (not memorize) The initial value is equal to the value of F0-04 (Digital preset frequency).
  • Page 34 Note: the pulse reference can only be set via DI4. 3: Panel potentiometer setting The frequency can be set by adjusting the potentiometer on the panel. The rightmost position of the potentiometer represents 10V and the leftmost position represents 0V. The relation between the regulation voltage and the reference frequency is similar to that between the AI and the voltage signal.
  • Page 35 the main frequency source can be adjusted to a negative value through the UP/DOWN button. However, the final frequency shall range from 0 to the maximum output frequency. In this way, the main frequency and the auxiliary frequency can be flexibly adjusted between 0 and maximum output frequency.
  • Page 36 F0-09 DI1 terminal function selection Default 1 (Forward running) F0-10 DI2 terminal function selection Default 4 (Forward jog) F0-11 DI3 terminal function selection Default 12 (Multi-speed 1) F0-12 DI4 terminal function selection Default 13 (Multi-speed 2) This parameter is used to set the functions of the digital multifunctional input terminal. The range is as shown in the table below: (When pulse input is selected for the frequency source, any function selected via DI4 will be invalid and the pulse input will automatically be used.)
  • Page 37 Setting value Function Description When the frequency reference is digital frequency reference, this UP/DOWN setting terminal may be used to clear the frequency value changed by the clearance (terminal and UP/DOWN button and restore the reference frequency to the value keypad) set in F0-04.
  • Page 38 decreased to “0”, the inverter will power off. 1: Coast to stop After the stop command is enabled, the inverter will terminate the output immediately and the loads will coast to stop with the mechanical inertia. F1 Group: Motor Parameters F1-00 Motor type selection Default...
  • Page 39 F1-11 Tuning selection Default Setting No tuning range Static tuning Complete tuning The tuning can work only when the command source is set as keypad control mode. 0: No tuning. Tuning is forbidden 1: Static tuning, it is applicable to the situation in which the rotation tuning cannot be performed because it is difficult to separate the motor from the load.
  • Page 40 frequency is lower than the switching frequency 1 (F2-02), while the parameters of F2-03 and F2-04 refer to the PI adjustment parameters when the running frequency is higher than the switching frequency 2 (F2-05). The PI adjustment parameter between the switching frequency 1 and switching frequency 2 refers to the linear switching between two sets of PI parameters.
  • Page 41 F2-07 Filter time of speed loop of vector control Default 0.002s V/F control and AVR selection Setting range 0.00s ~ 0.100s Under the vector control mode, the speed regulator outputs the torque current command of the inverter. The filter time of speed loop refers to the filter time for the torque current command. Generally, this parameter does not need adjustment.
  • Page 42 be at the minimum value on the condition that the vibration is effectively suppressed. F3 Group: Terminal input and output F3-00 Terminal mode setting (FWD/REV) Default Setting Two-line mode 1 range Two-line mode 2 Three-line mode Din, FWD and REV in the Figure below are multifunctional input terminals of DI1 to DI4. Please define the corresponding functions for the terminals.
  • Page 43 Fig. 6-3 Three-line Running Mode Where: Din: Stop button FWD: Forward rotation button REV: Reverse rotation button As for the two-line running mode, if the FWD/REV is valid and the inverter is stopped because of the stop command generated by other sources, the inverter will not run after the stop command disappears, even though the control terminal FWD/REV is still valid.
  • Page 44 frequency is greater than/equal to F3-10, it corresponds to 10V voltage signal of the AI port. When the pulse input frequency is 0.00KHz, it corresponds to 0V voltage signal of the AI port. Convert them into corresponding frequencies via F3-06, F3-07, F3-08 and F3-09. F3-12 AO output zero offset calibration Default...
  • Page 45 equal to “0”, it indicates the DC brake process does not exist and the inverter stops according to the setup acceleration stop process. Example: Output frequency Output frequency Brake initial frequency at stop Brake initial frequency at stop Brake waiting time at stop Brake waiting time at stop Output voltage Output voltage...
  • Page 46 F5 Group: Fault and Protection F5-00 Motor overload protection selection Default 0: The inverter has no overload protection for the motor 0: Disabled and the thermal relay shall be installed; Setting range 1: Enabled 1: the inverter has motor overload protection function and the protection value is shown in F5-01.
  • Page 47 Select the protection value of the overcurrent stall Setting 100% ~ 200% function. The inverter starts executing the overcurrent range stall protection function when this value is surpassed. F5-06 Automatic fault reset times Default When the fault automatic reset function is selected for Setting the inverter, the times when the inverter can be 0 ~ 3...
  • Page 48 When the inverter starts running from the starting frequency, if the reference frequency is lower than the frequency lower limit during the running process, then the inverter will always be running with frequency lower limit till it stops or the reference frequency is higher than the frequency lower limit. Of which, maximum output frequency ≥...
  • Page 49 F6-07 Run reverse control Default Setting Run reverse enabled range Run reverse disabled 0: Reverse is permitted. 1: Reverse is forbidden. F6-08 FWD/REV dead zone time Default 0.00.0s Setting range 0.00s ~ 3000.0s It is the interval at the zero output frequency when the motor changes rotation direction, shown in Fig.
  • Page 50 When the output frequency of the inverter reaches the setting frequency value, this function can adjust the detection amplitude value, as shown in the figure below: Output frequency Output frequency Detection amplitude value Detection amplitude value Time Time Frequency detection signals Frequency detection signals DO1 and RELAY1 DO1 and RELAY1...
  • Page 51 Setting range 0 Hz ~ maximum frequency When the frequency source is selected as F0-02=5, the values of F6-14 to F6-17 must be set. F6-18 Heatsink temperature Default Displaying range Displaying the actual temperature of the heatsink F6-19 Software version No. Displaying the software version.
  • Page 52 The response time delay refers to the interval from the time when the inverter finishes receiving the data to the time when it sends the data to the upstream device. If the response time delay is shorter than the processing time of the system, it is subject to the latter; if the response time delay is longer than the latter, it will be still in the waiting status after the data are processed by the system, and will not send the data to the upstream device until it is up to the response time delay.
  • Page 53: Chapter 7 Fault Diagnosis And Countermeasures

    Chapter 7 Fault Diagnosis and Countermeasures 7.1 Fault Alarm and Countermeasures The MD300A inverter has 21 pieces of alarm information and protection functions in total. Once the fault occurs, the protection function starts, the inverter stops output, the fault relay contact is activated, and the fault code will be displayed on the display panel of the inverter.
  • Page 54 Acceleration overcurrent Acceleration overcurrent Check if the output loop of the Check if the output loop of the Remove the Remove the inverter is grounded or short inverter is grounded or short peripheral fault peripheral fault circuited with the earth circuited with the earth Whether motor parameter Whether motor parameter...
  • Page 55 Deceleration Overcurrent Deceleration Overcurrent Check if the output loop of Check if the output loop of Remove the peripheral fault Remove the peripheral fault the inverter has been grounded or the inverter has been grounded or short circuited short circuited Perform the motor Perform the motor Whether the motor parameter...
  • Page 56 constant speed overcurrent constant speed overcurrent Check if the output loop Check if the output loop Remove the peripheral fault Remove the peripheral fault of the inverter has the short circuit of the inverter has the short circuit or leakage current or leakage current Perform motor parameter Perform motor parameter...
  • Page 57 Acceleration overvoltage Acceleration overvoltage Adjust the voltage Adjust the voltage Whether the input voltage is too high Whether the input voltage is too high to normal to normal Whether there is external force Whether there is external force Remove the external force Remove the external force driving the motor during the operation driving the motor during the operation...
  • Page 58 Deceleration overvoltage Deceleration overvoltage Adjust the voltage to normal Adjust the voltage to normal Whether the input voltage is too high Whether the input voltage is too high Whether there is external force Whether there is external force Remove the external force Remove the external force driving the motor during the operation driving the motor during the operation...
  • Page 59 Deceleration overvoltage Deceleration overvoltage Adjust the voltage to normal Adjust the voltage to normal Whether the input voltage is too high Whether the input voltage is too high Whether there is external force Whether there is external force Remove the external force Remove the external force driving the motor during the operation driving the motor during the operation...
  • Page 60 Motor overload Motor overload Whether the setting of the motor Whether the setting of the motor Modify the Modify the protection parameter F5-01 is correct protection parameter F5-01 is correct parameters parameters Whether the load is too large Whether the load is too large Reduce the load Reduce the load The inverter model is too small...
  • Page 61 Output phase loss Output phase loss Check if the wire connecting the inverter and the motor is disconnected Check if the wire connecting the inverter and the motor is disconnected Restore the wire Restore the wire Replace the motor Replace the motor Check if there is a phase loss on the motor Check if there is a phase loss on the motor Check if the output voltage is balanced when running with no load...
  • Page 62 Module overheat Module overheat Reduce the ambient Reduce the ambient Whether the ambient temperature is too high Whether the ambient temperature is too high temperature temperature Whether the ventilation duct is blocked Whether the ventilation duct is blocked Clear the ventilation duct Clear the ventilation duct Whether the fan is damaged Whether the fan is damaged...
  • Page 63 Communication fault Communication fault Whether the upstream device and Whether the upstream device and Check the upstream Check the upstream the relevant cables have problem the relevant cables have problem device and 485 cables device and 485 cables Whether the Baud rate and communication Whether the Baud rate and communication Reset the communication Reset the communication...
  • Page 64: Common Faults And The Fault Diagnosis

    Motor tuning fault Motor tuning fault Whether the motor parameters have Whether the motor parameters have Correctly input the Correctly input the been correctly input as per the data on been correctly input as per the data on motor parameters. motor parameters.
  • Page 65 Check if there is balanced three-phase output between U, V and W.If yes, the motor circuit or itself may have been damaged, or the motor may have stopped running for mechanical reason. Please remove it. If there is output but the three phases are not balanced, the inverter drive board or the output module may have been damaged.
  • Page 66 6) For any problems you have during the service, please contact our company or our agents promptly. This agreement shall be interpreted by Inovance Technology Co., Ltd. Service Department of Shenzhen Inovance Technology Add: Building E,Hong Wei Industrial Zone,Liu Xian 2Rd.,70th...
  • Page 67: Warranty Card

    Warranty Card Add.: Customer Information Name: Contact person: Post Code: Tel: Product Model: Bar code (pasted here) Name of agent: Product Information (Maintenance time and details) Faults Description...

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