Topling TKP 20 User Manual
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Topling TKP 20 User Manual

Hot water boiler
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USER GUIDE
Hot Water Boiler TKP Type

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Summary of Contents for Topling TKP 20

  • Page 1 TOPLING USER GUIDE Hot Water Boiler TKP Type...

  • Page 2: Table Of Contents

    User Guide TKP CONTENTS Page NOTES ON THIS USER GUIDE 1.1. Introduction notes 1.2. Structure of the User Guide 1.3. Glossary SAFETY TIPS 2.1. Proper Use 2.2. Always present risks 2.3. Used warning and safety signs 2.4. Duty - be informed DESCRIPTION AND PURPOSE OF BOILER 3.1.

  • Page 3: Notes On This User Guide

    We reserve the right to make changes on the boilers that would differ in technical data and drawings herein. Written approval of Topling d.o.o. to copy, store in electronic form, transfer information in electronic format, photography, translation of this manual in whole or in part is required.
  • Page 4 TKP User Guide ________________________________________________________________________________________...

  • Page 5: Structure Of The User Guide

    User Guide TKP 1.2 Structure of User guide This User Guide consist of Chapter You can find the following herein..1. Notes on User Guide ... how to use the instructions..all related with safety use, what you should keep in mind 2.
  • Page 6 User Guide TKP 1.3 Glossary Term Explanation The boiler intended for solid fuel combustion The part of the boiler where flue gas comes out and enters the Flue vent chimney pipe Is used to regulate the amount of air which enters the boiler Draft regulator through the flap on the lower door.

  • Page 7: Proper Use

    User Guide TKP 2 SAFETY NOTES 2.1Proper use MAIN PRINCIPLES MAIN PRINCIPLES OF SYSTEM CONSTRUCTION The boiler is made in accordance with the known principles of safe use. Improper use may cause harm, injury or even death to those who do not comply with safety guidelines as well as to third parties, which may result in damage to the boiler, and damage to other resources in the immediate environment.

  • Page 8: Always Present Risks

    User Guide TKP 2.2 Always present risks Despite of all precautions, the below given risks should be always considered: Attention! High temperature surfaces. Contact with such surfaces may cause burns. Wait for the boiler to cool to touch these uninsulated surfaces. Warning! Danger of choking carbon monoxide.

  • Page 9: Used Warning And Safety Signs

    User Guide TKP 2.3 Used warning and safety signs The following warning and safety signs are used in this User Guide: Danger! Danger from electrical current. Work on devices marked with this symbol is only allowed for the qualified persons. Warning Work in areas that are marked with this symbol could result in serious injury or create serious damage.

  • Page 10: Duty- Be Informed

    User Guide TKP 2.4 Duty- be informed READING USER GUIDE Anyone who intends to use the boiler is required to read and understand this manual, and special attention must be paid to the Chapter 2, Safety instructions. This especially refers to those who only occasionally use the boiler, for example, only when cleaning or other tasks related to the maintenance of the boiler.

  • Page 11: Description And Purpose Of Boiler

    _______________________________________________________________________________________ 3. DESCRIPTION AND PURPOSE OF BOILER 3.1. Introduction Boiler types TKP have modern construction and design, and is made of quality certified materials. Boiler testing was done according to EN 303-5 and meets all requirements for connection to the central heating system.

  • Page 12: Technical Data

    Uputstvo za upotrebu TKP ________________________________________________________________________________________ 3.2. Technical data Identification table for boilers Identification of the boiler can be done with identification table on boiler flue vent> Figure 1.Identification table of the boiler type TKP Boiler technical data _____________________________________________________________________________ -- 12 --...
  • Page 13 Power Mass [mm] [col] Volume rating of the TYPE Draft inside boiler [Pa] boiler [kW] [kg] TKP 20 1142 TKP 25 1250 TKP 30 1320 190 1030 TKP 35 1355 190 1040 TKP 40 1390 190 1050 TKP 50 1430...
  • Page 14 Uputstvo za upotrebu TKP ________________________________________________________________________________________ During the testing, power ratings of the boiler is achieved with "Stanari" lignite, whose thermal power is about 11 000 kJ/kg. 3.3. Installation of the TKP type boilers Assembly of the outer casing of the boiler TKP type In order to prevent damage of metal casing which could occur during the transport and storage of the TKP type boilers, final assembly of the boiler casing on the boiler body is done on the location of the installation.
  • Page 15 Uputstvo za upotrebu TKP ________________________________________________________________________________________ 8. Upper door isolation 9. Lower door isolation Figure 3. Scheme of the assembly of boiler casing Order of assembly of the metal casing on the boiler body: 1. Assembly of the back side of the boiler casing (Figure 3, position 4) , 2.
  • Page 16 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Q (kW) 1000 1096 1184 1265 1415 1613 1789 (cm) 28x28 32x32 34x34 35x35 36x36 38x38 41x41 43x43 (cm) 16x16 19x19 20x20 20x20 21x21 22x22 24x24 25x25 = 200 , Q (kW) - air inlet opening (cm) –...
  • Page 17 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Firewood boilers with necessary draft and temperature of flue gas on the boiler exit t <250 Useful height of the chimney in [m] Figure 4 Selection of chimney section when using solid fuel - firewood (Schiedel) _____________________________________________________________________________ -- 17 --...
  • Page 18 When connecting boiler with the chimney, flue gas pipe must be installed rising and horizontally. All connections must be good fixed. The boiler must be installed by a qualified person in the compliance with applicable regulations. Topling Compay cannot accept the responsibility for the damage cased by improper installation. _____________________________________________________________________________...
  • Page 19 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Connecting the boiler on central heating installation In the following part of this technical user guide it is show recommended connection of the boiler type TKP on central heating installation, Legend: 1- boiler 2- flue vent 3- draft regulator 4- radiator lock shield valve...
  • Page 20 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Figure 7. Connecting the boiler type on central heating installation with opened expansion container _____________________________________________________________________________ -- 20 --...
  • Page 21 Uputstvo za upotrebu TKP ________________________________________________________________________________________ For extra protection against boiler overheating, caused by the stoppage of the circulating pump, the user is suggested to install callefi valve, which releases cold water into the boiler if it reaches a temperature of 100 °...
  • Page 22 Uputstvo za upotrebu TKP ________________________________________________________________________________________ to provide supply of fresh air. 4. Floor and interior the boiler room must be made of fireproof material It is preferable that there is no humidity in the boiler room in order to prevent the corrosion of boiler metal part, and in order to prolong boiler life expectancy.
  • Page 23 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Turn on the circulating pump and let the water from the boiler to the installation only when the boiler water temperature reaches 60°C; Fully open the flap on the chimneys. When he performed the above tests, it can be accessed by stoking the boiler and its commissioning.
  • Page 24 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Legend: Door for adding fuel Door for cleaning Draft regulator Thermometer Valve for venting Flue vent Draft control damper Figure 9. Boiler TKP Door for adding fuel (Figure 9,postiion 1) and the door for cleaning (Fig. 9,pos. 2) have mechanical shutter.

  • Page 25: Declaration Of Conformity

    3.5Declaration of Conformity EC Declaration of conformity In compliance with EN45014:1998 We ....………………... : TOPLING Vijaka bb 78430 Prnjavor Bosna i Hercegovina hereby declare under own responsibility that the product: Mark ........... : hot water boiler...

  • Page 26: Boiler Maintenance

    Uputstvo za upotrebu TKP ________________________________________________________________________________________ Type / Model........TKP15,TKP20,TKP25,TKP30, TKP40,TKP50,TKP65,TKP80 Date of production ......: 2009 year To which this Declaration applies to, is in the compliance with the following standard documents: In the compliance with EC Directives: EC Pressure Equipment Directive 97/23/E Applied harmonised standards, in particular: EN 303-5:1999;...
  • Page 27 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Boiler cleaning can be performed only when the fuel is burned completely and the water temperature in the system is below 35 °C For proper operation of the boiler and extending the life expectancy, the boiler should be regularly cleaned.
  • Page 28 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Wood and coal contain a certain percentage of sulphur. As a product of combustion, sulphur dioxide and sulphur trioxide are produced. In the chemical reaction between sulphur dioxide, sulphur trioxide and water vapour which is contained in burned gases, sulphuric acid is produced.
  • Page 29 Uputstvo za upotrebu TKP ________________________________________________________________________________________ Every seven days Clean interior, exchange Use the cleaning kit, shown in Fig.8 to surface of soot deposits scrape carbon deposits from the walls of the boiler Every 7 to 14 days Cleaning the boiler Use the cleaning kit, shown in Fig.8 scrape carbon deposits from the walls of the boiler...
  • Page 30 Uputstvo za upotrebu TKP ________________________________________________________________________________________ POSSIBLE PROBLEMS FUNCTIONING Problem Cause Elimination The boiler The boiler is dirty Clean the boiler and chimney operates, but it cannot achieve the There is no enough fuel in the Use enough amount of the fuel in the set temperature firebox firebox.

  • Page 31: First Commissioning

    Uputstvo za upotrebu TKP ________________________________________________________________________________________ Table 7 Possible problems during the operation 6.THE FIRST COMMISSIONING The boiler should be put into operation by a qualified person. If unqualified person performs the putting into operation, there is the possibility of damage and complete destruction of the boiler. Improper handling can cause injuries.

  • Page 32: Disposal After End Of Life

    Uputstvo za upotrebu TKP ________________________________________________________________________________________ 7. DISPOSAL AFTER END OF LIFE 7.1. Dismantling boiler Danger! The boiler must be disassembled by a professional. Material damage and injury can occur if an unprofessional person disassembles the boiler. Dismantling of the boiler from central heating installations should be performed at following stages: 1.

  • Page 33: Warranty

    Uputstvo za upotrebu TKP ________________________________________________________________________________________ 8.WARRANTY 8.1 The warranty period You have a five-year warranty on the boiler type TKP. 8.2 Conditions of the warranty  The boiler must be properly installed on central heating installation  The boiler must be used in accordance with the recommendations stated in this user guide 8.3.

This manual is also suitable for:

Tkp 25Tkp 40Tkp 50Tkp 65Tkp 80Tkp 30 ... Show all

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