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Table of Contents
Related Manuals for Topling 3BT 25 kW
Summary of Contents for Topling 3BT 25 kW
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Page 1: User Guide
User guide BIOTOPLING-3BT _______________________________________________________________________________________ TOPLING P R N J A V O R www.topling.com; e-mail: topling@blic.net tel:00387-51/645-200;645-300 USER GUIDE Combined pellet and solid fuel hot water boiler 3BT 25 kW 3BT 35 kW 3BT 50 kW... -
Page 2: Table Of Contents
9.1. Dismantling boiler ....................36 9.2. Disposal of boiler...................... 36 10. GUARANTEE......................... 37 10.1. Period of guarantee....................37 10.2. Terms of guarantee ....................37 10.3. When the guarantee is not recognised..............37 _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 3: Notes On This User Guide
We reserve the right to make changes to boilers that would differ in RIGHT TO COPY technical data and drawings herein. Written approval of Topling d.o.o. to copy, store in electronic form, transfer information in electronic format, photography, translation of this manual in whole or in part is required. -
Page 4: Structure Of The User Guide
...requirements for successful commissioning commissioning 9. Disposal of boiler after ... what should be taken into account when dismantling and its life ends preparing of the boiler for disposal ... deadlines and terms of guarantee. Guarantee _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 5: Glossary
Reservoire for storing a pellet that is transported to firebox by screw conveyor. Probe Serves for detecting certain parameters (temperature, feeder level, etc.) and forwards them to the central unit for further processing. _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 6: Safety Tips
As a user, you can enter or alter the operating parameters within the limits prescribed by these instructions. Entering any other value of the operating parameters that are not listed in this leaflet, can lead to errors in the functioning of the system _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 7: Present Risks
RECOMMENDED CHARACTERISTICS OF PELET ’’Topling’’ recommends pellet of 6 mm diameter and a 10-30 mm length. Quality and geometric characteristics of pellets are prescribed by the German Standard DIN 51731 or Austrian Standard ONORM 7135 Pay special attention to the quality of pellet, both when ordering and admissioning. -
Page 8: Used Warning And Safety Signs
Work in areas marked with this symbol can lead to fire. Attention Danger of freezing. Work in areas marked with this symbol can lead to freezing. Notes on proper disposal. Additional information for operator. _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 9: Duty-Be Informed
This manual must be constantly ''at hand'' where the boiler is installed. Particular attention should be paid to the standards applicable to the place where the boiler is installed. _____________________________________________________________________________ TOPLING JUNE 2012 3BT 25-50 kW... -
Page 10: Description And Purpose Of Boiler
The boiler is well insulated with hard-pressed mineral wool in a quality tin plating. Assembly and commissioning of the furnace are simple, and the connectors are standard. Boiler is tested for water resistance. Allowable working pressure is 2.5 bar. _____________________________________________________________________________ -- 10 -- TOPLING januar 2011 3BT 25 i 35... -
Page 11: How Boiler Operates
Fan Fig.1 pos.8 supports pellets burning in a way that it leads required amount of oxygen for combustion into firebox. _____________________________________________________________________________ -- 11 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 12: Technical Data
[kg] [kg] 3 BT-25 1623 1093 1474 1101 196 5/4 3/4 3 BT-35 1740 1100 1650 1286 230 6/4 3/4 3 BT-50 2135 1185 1752 1326 253 6/4 3/4 1025 _____________________________________________________________________________ -- 12 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 13: Requirements For Pellet Quality
The energy that is contained in 2 kgs of pellet corresponds roughly to the energy contained in 1 liter of heating oil (10 kWh). _____________________________________________________________________________ -- 13 -- TOPLING JUNE 2012 3BT 25-50 kW... - Page 14 1.5% max. 0.5% max. 0.5% Ash content Abrasion of pellet max.2.3% max.2.3% Sulphur content max. 0.04% max. 0.04% Nitrogen content max. 0.3% max. 0.3% Chlorine content max. 0.02% max. 0.02% _____________________________________________________________________________ -- 14 -- TOPLING JUNE 2012 3BT 25-50 kW...
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Page 15: Declaration Of Conformity
Place and date Full name and title of signatory Full name and title of signatory: Prnjavor Živanić Radislav, Director ........................................_____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ -- 15 -- TOPLING JUNE 2012 JUNE 2012 JUNE 2012 3BT 25-50 kW... -
Page 16: Assembly Of Boiler
4.1. Boiler connection to central heating system Boiler connectioning should be performed only by skilled and authorised persons. Figure 3. (scheme of connecting boiler to the system)-version 1, with heat battery _____________________________________________________________________________ -- 16 -- TOPLING JUNE 2012 3BT 25-50 kW... - Page 17 Figure 4. (scheme of connecting boiler to the system)--version 2, no heat battery Fuel (pellet) reservoire is an integral part of the equipment and is supplied with the boiler and are bonded by flange. _____________________________________________________________________________ -- 17 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 18 _____________________________________________________________________________ -- 18 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 19 Combined boiler 3BT with required draught and temperature of flue gases at exit from boiler t <250 Useful chimney heights in [m] Figure 5. Selection of chimney section for boiler 3BT _____________________________________________________________________________ -- 19 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 20 - whether furnace fireclay is properly positioned (Figure 7), - before feeding pellets into the reservoire, check that there are no mechanical hard objects that could impede the work of the screw conveyor. _____________________________________________________________________________ -- 20 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 21 In the event of severe winter weather and low temperature, and when the boiler is not used it is necessary to drain waiter from the system or fill it with antifreeze liquid. _____________________________________________________________________________ -- 21 -- TOPLING JUNE 2012 3BT 25-50 kW...
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Page 22: Commissioning
(relay, 16 A, NO), heating system pump (relay, 8 A, NC), pump for hot water boiler (relay, 8 A, NC), electrical heaters, 2 x 9 KW (relay, 8 A, NO), fan (PWM). _____________________________________________________________________________ -- 22 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 23: Description Of Reglator Operating
The boiler is set to work at the defined time program when you press again the button for two seconds, unless VREMENSKI PROGRAM (TIME PROGRAM) appears on display. The boiler is turned off by pressing the _____________________________________________________________________________ -- 23 -- TOPLING JUNE 2012 3BT 25-50 kW... - Page 24 After you finish entering the last value in the time program the form that asks if you want to copy the same time pattern for the next day of the week is shown on display. _____________________________________________________________________________ -- 24 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 25 - returns to the main menu. - selection of pellet boiler power. - confirmation of selected power and setting the next paramenter. - lists the menu. - returns to the main menu. _____________________________________________________________________________ -- 25 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 26 In this case, at the line “state of boiler“ the FAILURE is displayed. _____________________________________________________________________________ -- 26 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 27 (S21 parameter) and if the room thermostat is fitted . If the room thermostat switches off, the pump may still be active for a while (5 minutes) and then turns off until restart of the room thermostat is activated. _____________________________________________________________________________ -- 27 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 28 K4 – fan power at incineration, K5 – operation time of feeder conveyor, K6 – break of feeder conveyor, K7 – fan power at burning, S1 – time of initial blow out, S2 – fan power at _____________________________________________________________________________ -- 28 -- TOPLING JUNE 2012 3BT 25-50 kW...
- Page 29 It is necessary to make sure that openings for fresh air and exhaust waste are not reduced or closed. If this problem is not resolved immediately, the boiler must not be in use. _____________________________________________________________________________ -- 29 -- TOPLING JUNE 2012 3BT 25-50 kW...
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Page 30: Boiler Maintenance
(for flue gas probe) them and of possible lime scale (water probe of boiler) Annually Thorough annual cleaning at Clean all the components described in heating the upper part of the table season. _____________________________________________________________________________ -- 30 -- TOPLING JUNE 2012 3BT 25-50 kW... - Page 31 The opening for hot air must be free of the ashes (mustn't be congested). NOTE After the heating season, you must thoroughly clean the boiler, thus the boiler exploitation is increased. _____________________________________________________________________________ -- 31 -- TOPLING JUNE 2012 3BT 25-50 kW...
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Page 32: Possible Problems In Functioning
2. Foreign body in the dosing 2. Clean the tank and dosing pipe firebox tube 3. Use the pellet of a good quality 3. Too moist pellet 4. Replace the engine 4. Faulty engine _____________________________________________________________________________ -- 32 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 33: When Can We Expect The Occurence Of Fire In Pellet Storage
CHAPTER 6) IN CASE OF FIRE WHOSE CAUSE IS INADEQUATE OR DIRTY CHIMNEY FURNACE, THE MANUFACTURER IS NOT RESPONSIBLE FOR THE DAMAGE. Figure 11. Connection site of thermo valve with the pellet dosing system (PP set) _____________________________________________________________________________ -- 33 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 34: Which Steps Are To Be Taken When Thermal Valve Gets Activated
If the wet pellet remains in the dosing system, the conveyor may be blocked and winding of the motor redactor may be blown. The producer of the boiler is not responsible for the damage. _____________________________________________________________________________ -- 34 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 35: First Commissioning
7. THE FIRST COMMISSIONING The first putting into operation of the 3BT boiler should be done by a specialized person of Topling Company or an authorized service technician. Besides putting the boiler into operation, an authorized person should inform a customer about operation of boiler, its use and about maintenance and cleaning of the boiler. -
Page 36: Disposal After End Of Life
Glass Braid (located on the door of the boiler), mineral wool and plastic parts, must be separated and handed to the centre for collection of secondary raw materials. Do not throw the boiler components in the dumpster. _____________________________________________________________________________ -- 36 -- TOPLING JUNE 2012 3BT 25-50 kW... -
Page 37: Guarantee
10.1. Period of guarantee The warranty period for boiler is two years. 10.2. Terms of guarantee The boiler must be put into the operation by the TOPLING company or our • authorized service technician. The boiler must be used in the accordance with recommendations written in this •...
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