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Ariazone 5001 (5001HD, 5001P, 5001PHD)
Automotive A/C Service Station
Repair Manual
PLEASE NOTE
All the information is this service manual was current when it was printed. Because of
continuous design updates and model improvements, it is not possible to guarantee that
the information in this manual is current.
As it is not possible to cover all procedures and handling instructions in the one manual -
it is a technician guide only. Operators must use their own judgement and take
responsibility for their own actions when carrying out general maintenance and repairs. If
there are any queries about safety or the correct technique, contact the manufacturer.
This manual has been prepared for experienced service personnel only. It is NOT
designed for non-technical users. We strongly recommend that technicians read the
manual before any attempt is made to repair or service any Ariazone system.
The correct service methods & repair procedures must be followed to ensure the
reliability of the machine and the safety of technician.
The methods and procedures in this manual outline the manufacturer's general
recommendations to ensure the reliability of the product.
Ariazone 5001 - REPAIR MANUAL
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Summary of Contents for ariazone 5001
- Page 1 This manual has been prepared for experienced service personnel only. It is NOT designed for non-technical users. We strongly recommend that technicians read the manual before any attempt is made to repair or service any Ariazone system. The correct service methods & repair procedures must be followed to ensure the reliability of the machine and the safety of technician.
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Page 2: Table Of Contents
6.10. Machine will not power up ................. 50 6.11. Machine will power up but not select the functions ........51 6.12. Machine will select but not initiate function ..........51 7. FLOW CHART ......................52 Ariazone 5001 - REPAIR MANUAL... -
Page 3: Important Safety Notice
1. IMPORTANT SAFETY NOTICE HIGH VOLTAGE Ariazone 5001 operate with high voltage of 220-240VAC, 50Hz. Check label on machine. Use extreme care when carrying out tests or repairs. DO NOT carry out tests or repairs in a wet environment, which can cause injury or death due to possible electric shock. -
Page 4: Component Location And Identification
13. Cylinder Platform & Load Cell 14. Chassis 15. Power Supply 16. Low Voltage Wirings (12VAC) 17. High Voltage Wirings (220-240VAC) 18. Relay Card 19. Evacuation Solenoid Valve 20. Display Panel 21. Service Hoses with Quick Couplers Ariazone 5001 - REPAIR MANUAL... -
Page 5: Evacuation Pump
3/8"NPT - 3/8" Flare Elbow 1.1. Code: 000166 Weight: 0.06 Pack. Dimensions: 105 x 60 x 40mm High Q-ty Vacuum Pump Oil - 330 ml 1.2. Code: 000030 Weight: 0.3kg Pack. Dimensions: D60 x 200mm Ariazone 5001 - REPAIR MANUAL... -
Page 6: Recovery Pump (Compressor)
2.4. Weight: 0.085kg Pack. Dimensions: 250 x 350 x 50mm (plastic bag) Copper pipe - Recovery Pump Disch. - Oil Separator Code: 000531 2.5. Weight: 0.04kg Pack. Dimensions: 250 x 350 x 50mm (plastic bag) Ariazone 5001 - REPAIR MANUAL... -
Page 7: Oil Separator
Pack. Dimensions: 105 x 60 x 40mm Copper pipe - Oil Sepat. - Recov. Oil Vessel Code: 000551 Weight: 0.1 kg 3.3. Pack. Dimensions: 250 x 350 x 50mm (plastic bag) HNBR "O" Ring (5.28 x 1.78mm) Ariazone 5001 - REPAIR MANUAL... -
Page 8: Air Cooled Condenser
Weight: 0.06kg 4.3. Pack. Dimensions: 250 X 350 X 50mm (plastic bag) Copper pipe - Air Cool. Cond. - Solenoid M-fold Code: 000530 Weight: 0.12kg 4.4. Pack. Dimensions: 250 X 350 X 50mm (plastic bag) Ariazone 5001 - REPAIR MANUAL... -
Page 9: Solenoid Valve Block M-Fold
2.5. Solenoid Valve Manifold Ariazone 5001 - REPAIR MANUAL... - Page 10 Primary Charging Line Filter – From year 2100 Art No: 000826 Weight: 0.07kg 5.13. Pack. Dimensions: 105 x 60 x 40mm Primary Recovery Line Filter – From year 2100 Art No: 000827 Weight: 0.07kg 5.14. Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL...
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Page 11: Hand Manifold With Gauges
2.6. Hand Manifold with Gauges Ariazone 5001 - REPAIR MANUAL... - Page 12 HNBR "O" Ring (7.65x1.78mm) Hand Wheel (Blue) Art No: 000098 Weight: 0.03kg 6.11. Pack. Dimensions: 105 x 60 x 40mm Hand Wheel (Red) Art No: 000097 Weight: 0.03kg 6.12. Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL...
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Page 13: Cylinder Air Purge Valve With Gauge
HNBR "O" Ring (5.28 x 1.78mm) Copper pipe - Air Purge Val. - NonCondens. Gauge Code: 000779 Weight: 0.04kg 7.4. Pack. Dimensions: 250 X 350 X 50mm (plastic bag) HNBR "O" Ring (5.28 x 1.78mm) Ariazone 5001 - REPAIR MANUAL... -
Page 14: Moisture Indicator
Moisture Indicator Code: 000029 8.1. Weight: 0.15kg Pack. Dimensions: 105 x 60 x 40mm Copper Pipe - Oil Separator - Moisture Ind. Code: 000549 8.2. Weight: 0.09kg Pack. Dimensions: 250 x 350 x 50mm (plastic bag) Ariazone 5001 - REPAIR MANUAL... -
Page 15: Recovered Oil Drain Valve
9.3. Pack. Dimensions: 105 x 60 x 40mm 2.10. New Oil Drain Valve (Same as 2.9.) 2.11. Main Filter Dryer Main Filter Dryer Code: 000004 Weight: 0.7kg 13.5 Pack. Dimensions: 70 x 70 x 210mm Ariazone 5001 - REPAIR MANUAL... -
Page 16: Refrigerant Cylinder
Art No: 000555 Weight: 0.2kg 12.3. Pack. Dimens.: 250 x 350 x 50mm (plastic bag) 27kg Cylinder Hose - Blue 60cm Art No: 000554 Weight: 0.15kg 12.4. Pack. Dimens.: 250 x 350 x 50mm (plastic bag) Ariazone 5001 - REPAIR MANUAL... -
Page 17: Cylinder Platform & Load Cell
Pack. Dimensions: 300 x 350 x 270mm Cylinder Load Cell - 60 kg Code: 000570 Weight: 0.5kg 13.2. Pack. Dimensions: 70 x 70 x 210mm Load Cell Spacing Plate Code: 000103 Weight: 0.55kg 13.3. Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL... -
Page 18: Chassis
Wheel – Yellow D 200 mm, 20 mm axle Art No: 000056-1 Weight: 1.8kg 14.3. Pack. Dimensions: 120 x 200 x 210mm Castor wheel - D 75mm Art No: 000055 Weight: 0.35kg 14.4. Pack. Dimensions: 70 x 70 x 210mm Ariazone 5001 - REPAIR MANUAL... -
Page 19: Power Supply
Fuse 10A slow blow Code: 000101-1 15.6. Weight: 0.005kg Pack. Dimensions: 105 x 60 x 40mm Main Power Switch - 220-240 VAC / 10 A Code: 000235 15.7. Weight: 0.015kg Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL... -
Page 20: Low Voltage 12Vdc Wirings
2.16. Low Voltage Wiring (12VAC) Wiring Loom - Low Voltage 12V Code: 000564 Weight: 0.13kg Pack. Dimensions: 120 x 200 x 210mm Ariazone 5001 - REPAIR MANUAL... -
Page 21: High Voltage 220Vac Wirings
2.17. High Voltage Wiring (220-240VAC) 5001 Wiring Loom - High Voltage Code: 000566 Weight: 0.4kg Pack. Dimensions: 120 x 200 x 210mm Ariazone 5001 - REPAIR MANUAL... -
Page 22: Relay Card
2.18. Relay Card Relay Card Code: 000067 Weight: 0.15kg Pack. Dimensions: 210 x 135 x 35mm Ribbon cable - 16 way - 350mm Code: 000250 18.1. Weight: 0.01kg Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL... -
Page 23: Evacuation Solenoid
1/4" BSP - 3/8" Flare Elbow Code: 000198 19.3. Weight: 0.05kg Pack. Dimensions: 105 x 60 x 40mm 1/4" BSP - 1/4" Flare T-piece Code: 000152 19.4. Weight: 0.06kg Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL... -
Page 24: Display Panel
Pack. Dimensions: 500 x 300 x 50mm Processor Board Code: 000066 Weight: 0.15kg 20.3. Pack. Dimensions: 210 x 135 x 35mm Thermal Printer – for printer model Code: 000050 Weight: 0.15kg 20.4 Dimensions: 160 x 80 x 25mm Ariazone 5001 - REPAIR MANUAL... -
Page 25: Service Hoses With Quick Couplers
Pack. Dimensions: 105 x 60 x 40mm NHBR "O" ring (5.23 x 2.62mm) - all hoses Code: 000178-6 21.5. Weight: Pack. Dimensions: Adapter 1/4" Flare to Quick Coupler Code: 000215 21.6. Weight: 0.15kg Pack. Dimensions: 105 x 60 x 40mm Ariazone 5001 - REPAIR MANUAL... -
Page 26: Display Descriptions
PAUS - Recovery pause is running, for duration of three minutes. bUSY - Purge solenoid opens to cylinder vapour port to pressurize oil separator CYL - This display allows the operator to set the maximum allowable refrigerant weight in cylinder. Ariazone 5001 - REPAIR MANUAL... -
Page 27: Service Procedures
300 Hours Recovery Pump Oil - 400ml Drain and refill Ariazone International recommends a record of all services on the machine to be kept. Note: Always wear appropriate protect clothing and safety glasses when servicing the machine and handling refrigerant. -
Page 28: 100 Working Hours / Yearly - Service Procedure
(f) Drain vacuum pump oil by removing drain plug, allow all the oil to drain in to a suitable container. Dispose of the oil properly. Re-fit drain plug and re-fill pump with Ariazone high grade vacuum pump oil. Please note, when the pump is operating the oil should be level with the sight glass indicator. -
Page 29: Resetting Service Time Procedure
After service is finished, press the "UP" and “DOWN” buttons simultaneously and switch ON the unit (on the main power switch at back). The unit will beep, reset and show 99Hr if the procedure was correct. Ariazone 5001 - REPAIR MANUAL... -
Page 30: 300 Working Hours - Service Procedures
(j) Drain vacuum pump oil by removing drain plug, allow all the oil to drain in to a suitable container. Dispose of the oil properly. Re-fit drain plug and re-fill pump with Ariazone high grade vacuum pump oil. Please note, when the pump is operating the oil should be level with the sight glass indicator. - Page 31 (u) Leak test all pipe joints and connections for any possible leak. (v) Check condition of power lead and main power switch, replace lead if frayed or damaged. (w) Clean machine and refit main cover. Ariazone 5001 - REPAIR MANUAL...
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Page 32: Calibration And Setup Procedures
After BEEP sound, press 'START' button to confirm the TARE. The display will indicate “DONE”. Note: If “DONE” is not indicated, perform the function again. The display will indicate 0.00kg which is the right weight because the cylinder is empty. Ariazone 5001 - REPAIR MANUAL... - Page 33 When display indicates the selected amount press “START” button to confirm the calibration. Take off the weight on the top of the cylinder (without the weight machine should indicate arr. 0.00kg). Ariazone 5001 - REPAIR MANUAL...
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Page 34: Set Up Of Maximum Allowable Refrigerant Weight In Cylinder
For the 12kg cylinder set maximum 10kg. For 25kg cylinder set max. 20kg. For 27kg cylinder, set max 22kg… When display indicate the selected amount press “START” button to confirm the maximum cylinder set up. Ariazone 5001 - REPAIR MANUAL... -
Page 35: Set Metric Or Imperial System (Kg Or Lb)
While machine in “stand by” press and keep depressed “STOP” button for few seconds until LED indicator start to flesh. Press “DOWN” key to change from Kg to Lb (or opposite). Press “START” key to confirm selected measurement unit. Ariazone 5001 - REPAIR MANUAL... -
Page 36: Relays Testing
- 0/1 (off/on) - Recovery Pump r3 - 0/1 (off/on) - Recovery Sol. Valve r4 (off) r5 (off) r6 (off) r7 - 0/1 (off/on) - Charge Sol. Valve r8 - 0/1 (off/on) - Air Purge Solenoid Valve Ariazone 5001 - REPAIR MANUAL... -
Page 37: Activating The Printer Software (For Printer Model Only)
5.6 Set time and date on printing report (for printer model only) To activate printer software press and hold depressed the "UP" and “DOWN” button and switch ON the unit (on the main power switch at back). Set Year, Month, Date, Hour, Minutes. Ariazone 5001 - REPAIR MANUAL... -
Page 38: Troubleshooting - Solutions
6. TROUBLESHOOTING - SOLUTIONS 6.1. Suction and/or discharge gauges will not display pressure Ariazone 5001 - REPAIR MANUAL... -
Page 39: Machine Will Not Recover The Refrigerant Or Recover Is Very Slow
6.2. Machine will not recover the refrigerant or recovery is very slow Ariazone 5001 - REPAIR MANUAL... - Page 40 Ariazone 5001 - REPAIR MANUAL...
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Page 43: Machine Will Not Evacuate
6.3. Machine will not evacuate Ariazone 5001 - REPAIR MANUAL... -
Page 44: Machine Will Not Hold Vacuum
6.4. Machine will not hold vacuum Ariazone 5001 - REPAIR MANUAL... -
Page 45: Machine Will Not Charge
6.5. Machine will not charge Ariazone 5001 - REPAIR MANUAL... -
Page 46: Machine Is Slow In Charging
6.6. Machine is slow in charging Ariazone 5001 - REPAIR MANUAL... -
Page 47: Machine Will Not Inject The Oil
6.7. Machine will not inject oil Ariazone 5001 - REPAIR MANUAL... -
Page 48: Machine Will Not Display Correct Amount Of Refrigerant Recovered And/Or Charged
6.8. Machine will not display correct amount of refrigerant recovered an and/or charged Ariazone 5001 - REPAIR MANUAL... -
Page 49: Machine Stops And Displays High Pressure When Recovering
6.9. Machine stops and displays high pressure when recovering Ariazone 5001 - REPAIR MANUAL... -
Page 50: Machine Will Not Power Up
6.10. Machine will not power up Ariazone 5001 - REPAIR MANUAL... -
Page 51: Machine Will Power Up But Not Select The Functions
6.11. Machine will power up but not select function 6.12. Machine will select but not initiate function Ariazone 5001 - REPAIR MANUAL... -
Page 52: Flow Chart
21. Service Hoses with Quick Couplers 5. Solenoid Valve Manifold 6. Hand Manifold with Gauges 8. Moisture Indicator 7. Cylinder Air Purge Valve with Gauge 9. Recovered Oil Drain Valve 10. New Oil Injection Valve 11. Main Filter Dryer Ariazone 5001 - REPAIR MANUAL...
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How can i reset pin code on ARIAZONE 50001 FAHDF