Kemppi Pro 3200 EVOLUTION Operation Instructions Manual

Kemppi Pro 3200 EVOLUTION Operation Instructions Manual

Multi-operator power sources

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1913130E
Pro 3200 EVOLUTION
Pro 4200 EVOLUTION
Pro 5200 EVOLUTION

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Summary of Contents for Kemppi Pro 3200 EVOLUTION

  • Page 1 1913130E Pro 3200 EVOLUTION Pro 4200 EVOLUTION Pro 5200 EVOLUTION...
  • Page 2: Table Of Contents

    Loss of a phase in the mains supply ................13 ORDERING NUMBERS ....................13 TECHNICAL DATA AND TERMS OF GUARANTEE ............ 14 9.1. Technical data ......................... 14 9.2. Terms of guarantee ......................15 © 2 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 3: Preface

    Power control of Pro power source has been realized with at approx. 20 kHz frequency IGBT transistors operating and control unit with microprosessor. Kemppi pro machines can be seen in the table below which shows the different device assemb- lies being suitable for various welding methods as well as operating instruction has been described in manual for each unit.
  • Page 4: Operation Control And Connectors

    Inlet of mains cable Inspection cover for control panel PL, PX Accessories X11 X12 Socket outlet Fuse 230 V, 250 VA Fuse for socket outlet 1,0 A slow-blow © 4 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 5: Accessories

    MMA welding dynamics / start current S36, Adjustment for MMA welding dynamics and start current + / - RECALL STD = resetting of factory set up (=0) © Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 – 5 COPYRIGHT KEMPPI OY...
  • Page 6: Cables

    Welding fumes Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium. © 6 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 7: Installation

    Connection of the mains cable, mounting and change of the plug should only be carried out by a competent electrician. Remove the machine’s right side plate to enable the mounting of a mains cable. © Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 – 7 COPYRIGHT KEMPPI OY...
  • Page 8: Welding And Earth Cables

    Always turn the machine on and off with the mains switch, never use the mains plugs as a switch. © 8 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 9: Pilot Lamps

    Rough arc. Object e.g. cellulose covered electrodes and thin stainless electrode in welding at the lower end of the recommended curents for electrode. Roughening Factory set up Softening © Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 – 9 COPYRIGHT KEMPPI OY...
  • Page 10: Control Of Ignition Pulse Current (Px)

    In normal MMA welding there are constant current characteristics in the machine. The machine is trying to keep welding current value regardless of arc length changes. =20V+0,04xI norm line max. statically constant current © 10 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 11: Cooling Unit Supply

    Make sure that the mains cables in use are safe and according to laid down regulations. The repair and mounting of a mains connection cables should be carried out only by an authorized electrician. © Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 – 11 COPYRIGHT KEMPPI OY...
  • Page 12: Power Source

    OPERATION DISTURBANCES In case of problems contact the Kemppi works in Lahti, Finland, or your local Kemppi dealer. Check the maintenace objects before the machine is sent to the Service Repair Shop.
  • Page 13: Under- And Overvoltages In The Mains Supply

    5 m - 70 mm 6184701 6185801 6185802 6185409 6185419 Remote controlled interconnecting cable 10 m 6185481 6185231 T120 6185252 6185264 P40L 6185264L P30W 6185262 © Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 – 13 COPYRIGHT KEMPPI OY...
  • Page 14: Technical Data And Terms Of Guarantee

    1~, 230 V / 250 VA 1~, 230 V / 250 VA X 16 fuse 1,0 A delayed fuse 1,0 A delayed fuse 1,0 A delayed © 14 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109 COPYRIGHT KEMPPI OY...
  • Page 15: Terms Of Guarantee

    9.2. TERMS OF GUARANTEE KEMPPI OY provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur.Guarantee repairs must be carried out only by an Authorized KEMPPI Service Agent. Packing, freight and insurance costs to be paid by third party. The guarantee is effected on the day of purchase.
  • Page 16 KEMPPI OY KEMPPI (U.K) Ltd. PL 13 4-6 Sergeants Way FIN – 15801 LAHTI Elms Industrial Estate FINLAND BEDFORD, MK 41 OEH Tel (03) 899 11 ENGLAND Telefax (03) 899 428 Tel (01234) 213 581 www.kemppi.com Telefax (01234) 215 128 e-mail: sales.uk@kemppi.com...

This manual is also suitable for:

Pro 4200 evolutionPro 5200 evolution

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