YAMAHA RA700S 1994 SERVICE MANUAL Pdf Download

3
Model Indication
4
Warnings, Cautions and Notes
4
Specifications
5
How to Read Descriptions
6
Symbols
7
Index
8
General Information
9
Identification Numbers
9
Primary I.D. Number
9
Engine Serial Number
9
Pump Serial Number
10
Hull Identification Number (H.I.N)
11
Safety While Working
11
Fire Prevention
11
Ventilation
11
Self-Protection
12
Good Working Practices
13
Disassembly and Assembly
14
Special Tools
14
Measuring
15
Removal and Installation
17
General Specifications
19
Maintenance Specifications
22
Tightening Torque
23
General Torque
24
Periodic Inspection and Adjustment
25
Maintenance Interval Chart
27
Periodic Service Control System
27
Pivot Shaft Bearing Inspection
27
Steering Cable Inspection and Adjustment
28
Throttle Cable Inspection and Adjustment
29
Choke Cable Inspection and Adjustment
29
Trim Control Cable Inspection and Adjustment
32
Fuel System
32
Fuel Filter Inspection
32
Trolling Speed Inspection and Adjustment
33
Carburetor Adjustment
34
Oil Injection System
34
Oil Filter Inspection
34
Oil Injection Pump Air Bleeding
35
Power Unit
35
Spark Plug Inspection
36
Electrical
36
Battery Inspection
38
Jet Pump Unit
38
Impeller Inspection
38
Bilge Strainer Inspection
39
General
39
Drain Plug Inspection
39
Greasing Point
42
Air Ventilation Hose, Water Separator, Fuel Cock and Fuel Filter Exploded Diagram
43
Air Ventilation Hose, Water Separator, Fuel Cock and Fuel Filter Removal and Installation Chart
43
Fuel Filter and Water Separator Inspection
43
Fuel Cock Inspection
44
Oil Tank and Fuel Tank Removal Exploded Diagram
45
Oil Tank and Fuel Tank Removal and Installation Chart
46
Oil Tank and Fuel Tank Exploded Diagram
49
Carburetor Removal Exploded Diagram
50
Carburetor Removal and Installation Chart
53
Carburetor Exploded Diagram (RA700, RAA700A)
55
Carburetor Exploded Diagram (RA1100)
57
Diaphragm Inspection
57
Float Arm Inspection
57
Body Assembly Inspection
57
Fuel Pump Inspection
58
High and Low Speed Screws Adjustment
59
Throttle Valve Synchronization Inspection and Adjustment
60
Choke Valve Synchronization Inspection and Adjustment
60
Carburetor Assembly
61
Fuel Pump Exploded Diagram (RA1100)
62
Fuel Pump Removal and Installation Chart
63
Oil Pump Exploded Diagram
64
Oil Pump Removal and Installation Chart
64
Oil Pump Inspection
64
Oil Hose Inspection
67
Engine Unit Removal Exploded Diagram (RA700, RA700A)
68
Engine Unit Removal and Installation Chart
69
Engine Unit Removal Exploded Diagram (RA1100)
71
Mount Bracket Inspection
71
Coupling Clearance Inspection
72
Reed Valve Exploded Diagram
73
Reed Valve Removal and Installation Chart
73
Reed Valve Inspection
74
Exhaust Ring Exploded Diagram (RA700, RA700A)
75
Exhaust Ring Removal and Installation Chart
76
Exhaust Ring Exploded Diagram (RA1100)
78
Exhaust Chamber Exploded Diagram (RA700, RA700A)
79
Exhaust Chamber Removal and Installation Chart
80
Exhaust Chamber Exploded Diagram (RA1100)
82
Muffler Exploded Diagram (RA700, RA700A)
83
Muffler Removal and Installation Chart
84
Muffler Exploded Diagram (RA1100)
86
Cylinder Head, Cylinder and Piston Exploded Diagram (RA700, RA700A)
87
Cylinder Head, Cylinder and Piston Removal and Installation Chart
88
Cylinder Head, Cylinder and Piston Exploded Diagram (RA1100)
90
Cylinder Head Inspection
90
Cylinder Inspection
91
Piston Inspection
92
Piston Ring Inspection
93
Piston Pin and Bearing Inspection
94
Flywheel Magneto and Base (RA700, RA700A) Exploded Diagram
95
Flywheel Magneto and Base Removal and Installation Chart
96
Flywheel Cover and Flywheel Magneto (RA1100) Exploded Diagram
97
Flywheel Cover and Flywheel Magneto Removal and Installation Chart
98
Coupling Flange Removal and Installation
98
Flywheel Magneto Removal and Installation
98
Coupling Flange Inspection
98
Flywheel Magneto Inspection
99
Idle Gear Assembly Inspection
100
Electrical Unit Exploded Diagram (RA700, RA700A)
101
Electrical Unit Removal and Installation Chart
102
Electrical Unit Exploded Diagram (RA1100)
106
Crankcase and Crankshaft Exploded Diagram (RA700, RA700A)
107
Crankcase and Crankshaft Removal and Installation Chart
108
Crankcase and Crankshaft Exploded Diagram (RA1100)
110
Crankshaft Inspection
111
Crankcase Inspection
112
Intermediate Shaft and Housing Exploded Diagram
113
Intermediate Shaft and Housing Removal and Installation Chart
114
Coupling Removal and Installation
114
Bearing Removal and Installation
114
Bearing Inspection
114
Coupling Inspection
116
Jet Pump Unit Removal Exploded Diagram
117
Jet Pump Unit Removal and Installation Chart
118
Nozzle, Duct and Intake Exploded Diagram
119
Nozzle, Duct and Intake Removal and Installation Chart
120
Oil Seal and Bushing Removal
120
Housing Inspection
120
Seal Rubber Inspection
120
Bushing and Oil Seal Installation
121
Impeller and Drive Shaft Exploded Diagram
122
Impeller and Drive Shaft Removal and Installation Chart
123
Impeller Removal
123
Drive Shaft and Bearing Removal
123
Drive Shaft Inspection
124
Oil Seal and Bearing Installation
124
Impeller Installation
125
Cooling and Bilge System Exploded Diagram
126
Cooling and Bilge System Remove and Installation Chart
126
Hose Inspection
127
Electrical System
129
Electrical Components RA700, RA700A
130
Electrical Components RA1100
131
Electrical Unit RA1100
133
Electrical Analysis Inspection
133
Low Resistance Measurement
134
Ignition System Wiring Diagram RA700, RA700A
135
Ignition System Wiring Diagram RA1100
136
Ignition Spark Gap
137
Spark Plug Cap
137
Ignition Coil
138
Engine Stop Switch
138
Charge Coil
139
Pulser Coil
139
Thermo Switch
140
CDI Unit
140
62T00
140
63M00
141
Starting System Wiring Diagram
142
Wiring Connection
142
Fuse
142
Starter Switch
142
Starter Relay
143
Starter Motor Exploded Diagram
144
Starter Motor Removal and Installation Chart
145
Pinion Inspection
145
Armature Inspection
146
Brush Holder Inspection
146
Cover Inspection
147
Charging System Wiring Diagram
148
Lighting Coil
148
Rectifier Regulator
149
Indication System Wiring Diagram
150
Oil Level Sensor
150
Fuel Level Sensor
151
Multi Function Meter
154
Hull and Hood
156
Engine Hood Removal Exploded Diagram
157
Engine Hood Removal Removal and Installation Chart
158
Handle Exploded Diagram
159
Handle Removal and Installation Chart
160
Hande Inspection
161
Trim Control Grip and Cable Exploded Diagram
162
Trim Control Grip and Cable Removal and Installation Chart
162
Housing and Cable Inspection
163
Handle Column Exploded Diagram
164
Handle Column Removal and Installation Chart
164
Handle Column Inspection
165
Engine Hood Exploded Diagram
166
Engine Hood Removal and Installation Chart
167
Hood Support Inspection
167
Engine Hood Inspection
168
Steering Cable, Throttle Cable and Choke Cable Exploded Diagram
169
Steering Cable, Throttle Cable and Choke Cable Removal and Installation Chart
171
Cable Inspection
172
Trim Cable Exploded Diagram
173
Trim Cable Removal and Installation Chart
174
Seat, Storage Box, Fire Extinguisher Box and Battery Case Exploded Diagram
175
Seat, Storage Box, Fire Extinguisher Box and Battery Case Removal and Installation Chart
175
Seat Inspection
175
Storage Box Inspection
176
Exhaust System Exploded Diagram (RA700)
177
Exhaust System Removal and Installation Chart
178
Exhaust System Exploded Diagram (RA700A, RA1100)
180
Ventilation System Exploded Diagram
181
Ventilation System Removal and Installation Chart
181
Ventilation System Inspection
182
Deck Exploded Diagram
183
Deck Removal and Installation Chart
184
Gunwale and Mat Exploded Diagram
185
Gunwale and Mat Removal and Installation Chart
185
Gunwale and Mat Inspection
186
Hull Exploded Diagram
187
Hull Removal and Installation Chart
187
Hull Repair
187
Light Scratching
187
Deep Scratching
188
Hull Damage (Punctured)
189
Insert Nut
191
Removing a Graphic
191
Applying a Graphic
192
Trouble-Analysis
193
Trouble Analysis Chart

Yamaha RA700S 1994 Service Manual

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