Horizon Fitness Hydrofill Pro User Manual

HYDROFILL PRO

USER MANUAL

WARNING
Do not tamper with, or disassemble the HYDROFILL PRO
•
• Keep HYDROFILL PRO away from fire, open flame, or heat sources
• Keep HYDROSTIK or HYDROSTIK PRO cartridge away from fire, open flame, or heat sources
• Keep HYDROFILL PRO away from children
• Keep HYDROFILL PRO in upright position
• Add de-ionized or distilled water carefully to avoid over-filling the water tank
• Keep HYDROFILL PRO in a ventilated location during operation
• Do not ingest the powder (malic acid) contained in the maintenance kit, keep away from children
• Keep all electrical connections dry at all times
SYSTEM OVERVIEW
The HYDROFILL PRO system uses a proton exchange
membrane (PEM) electrolyzer to recharge Horizon's
HYDROSTIK and HYDROSTIK PRO metal hydride cartridges
automatically.
SYSTEM FEATURES
Quiet, safe and convenient hydrogen supply
Compatible with HYDROSTIK and HYDROSTIK PRO cartridge
High hydrogen purity 99.99%
Optional DC solar or wind power supply
Connects to AC power
INCLUDED IN THIS BOX
a.
HYDROFILL PRO unit
b. AC-DC adapter cord
c. Maintenance kit (malic acid powder)*
d. User Manual
*Additional malic acid powder
maintenance kits can be purchased
from Horizon. Contact
support@horizonfuelcell.com.
(b) AC-DC adapter
SPECIFICATIONS
Stack type
Dimensions (W x D x H)
Weight
Rated power
Input voltage
Water input
Water temperature
Water consumption
Hydrogen output pressure
Hydrogen generation capacity
Purity
Compatible cartridge
Refilling time for one cartridge
The specifications are subject to change without notice.
Water tank cover
Waste water tank
Water tank
HYDROSTIK or
HYDROSTIK PRO
cartridge port
Status indicator
(a) HYDROFILL PRO unit
(c) Maintenance kit
Proton exchange membrane electrolysis cell
145 x 153 x 208 mm (5.7 x 6 x 8.2 in)
1.8Kg ±5% (3.97Lbs ±5%)
≤23W
DC: 10V-19V
De-ionized or distilled water
10-40°C (50-104°F)
Approx. 20ml/hr (1.2in /hr)
3
0-3.0 MPaG (0-435.11 PSI)
Up to 3L/hr (0-183 in /hr)
3
99.99%
HYDROSTIK and HYDROSTIK PRO
Around 4 hours (at 25C ambient temperature)
STATUS INDICATOR LIGHTS
Green
on
on 1 second, off 1 second
on 1 second, off 3 seconds
on 1 second, off 1 second
OPERATION INSTRUCTIONS
1. Open the water tank cover located at the top of the unit (Fig. A). Carefully add de-ionized or distilled
water** EXACTLY up to the ridge level inside the water tank as shown below in Fig. B. Close the cover.
Fig. A
2. Connect the AC-DC adapter to the unit (Fig. C).
Once plugged in to an AC point, the unit's status indicator light should start to flash green.
Fig. C
3. Fully insert the HYDROSTIK or HYDROSTIK PRO cartridge into the HYDROFILL PRO unit by turning it
clockwise into the cartridge port until firmly secured. During the insertion process, the green indicator
light may turn red to indicate a connection (Fig D), but continue turning to make sure the HYDROSTIK or
HYDROSTIK PRO is firmly secured (Fig E). Secure the HYDROSTIK or HYDROSTIK PRO tightly to the unit,
but be careful not to apply excessive force.
Fig. D
4. While the indicator light is RED, your HYDROSTIK or HYDROSTIK PRO cartridge is being filled with hydrogen.
The HYDROSTIK or HYDROSTIK PRO cartridge is fully charged when the indicator lights GREEN. When
completed, disconnect the HYDROSTIK or HYDROSTIK PRO cartridge from the HYDROFILL PRO (turn
anti-clockwise to disconnect).
being purged from the system from time to time.
2. It will be normal to hear the sound of air being released when the HYDROSTIK or HYDROSTIK PRO is disconnected from the
HYDROFILL PRO.
5. Disconnect the HYDROFILL PRO from the AC and empty the water tank if you will not use the HYDROFILL
PRO for more than one week. If more cartridges need to be charged, repeat step 3.
1
Red System Status
HYDROSTIK or HYDROSTIK PRO cartridge is full
Waiting to fill HYDROSTIK or HYDROSTIK PRO cartridge
on HYDROSTIK or HYDROSTIK PRO cartridge is being filled
Add maintenance kit (malic acid)
Add water or empty waste water tank
Ridge
Fig. B
AC-DC adapter (b)
connect HYDROSTIK
status indicator light
or HYDROSTIK PRO
will switch from
until firmly secured
green to red
Fig. E
Note: 1. It will be normal to hear short bursts or puffs during the refilling procedure, due to water
The ridge is the water level
WARNING:
Only use de-ionized
or distilled water.
2