Table of Contents
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Part Number 930-006 Rev. A
© 1998 GBC Pro-Tech
Do not duplicate without written permission
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800-7
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4 HCS,
Inc.
©199
GBC Pro-Tech
4151 Anderson Road
De Forest, Wisconsin 53532
Tel: 608-246-8844
Fax: 608-246-8645
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Table of Contents
Related Manuals for GBC PRO-TECH DS-60
Summary of Contents for GBC PRO-TECH DS-60
- Page 1 '62SHUDWLRQDQG 0DLQWHQDQFH0DQXDO © 1998 GBC Pro-Tech Do not duplicate without written permission IN G E EN M IS d bu cl ea ta y rs . ro lle C ru za rd in g m ov hi ne fo re...
- Page 2 The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantabil- ity for any particular use.
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Page 3: Table Of Contents
Chain Tensioning ......................4-4 Lubrication ........................4-5 Contacting Technical Support ..................4-5 Troubleshooting ......................4-5 Ghosting ........................4-5 Wrinkling ........................4-5 6HFWLRQ :DUUDQW\ Limited Warranty ......................5-1 Exclusions to the Warranty ..................5-1 6HFWLRQ 6SHFLILFDWLRQV © GBC Pro-Tech 1998 January... - Page 4 DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...
- Page 5 Heat Press before using or servicing the unit. GBC Pro-Tech DS-60 Heat Press is a powerful machine that is designed to perform vinyl transfer and dye sublimation. The forces required to accomplish this task can vary from negligible to very large.
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Page 6: Safety
These items can get caught in the nip and choke you or you can be crushed or burned. WARNING Do not operate the heat press near water. You can be severely shocked, electrocuted or cause a fire. © GBC Pro-Tech 1998 January... - Page 7 CAUTION realignment. GBC Pro-Tech’s warranty does not Excess pressure can damage the main rolls. cover malfunction of the equipment due to Always select the minimum roll pressure mishandling and/or tipping.
- Page 8 EMERGENCY. &DXWLRQ:DUQLQJ/DEHO/RFDWLRQV Posted at various locations on your DS-60 Heat Press are important safety labels. PAY CAREFUL ATTEN- TION TO THESE LABELS AT ALL TIMES! Figure 1-3 shows the location of each of these labels. © GBC Pro-Tech 1998 January...
- Page 9 St op 33R-P e ro No.10 ra is ni ng Reord cl ea 800-7 48-02 4 HCS, Inc. ©199 ©1994 Hazard Communication Systems, Inc. 800-748-0241 WARNING ACHTUNG MISE EN GARDE Figure 1-4: Locations of Safety Labels © GBC Pro-Tech 1998 January...
- Page 10 Safety DS-60 Operation and Maintenance Manual The following are typical safety hazard decals used on GBC Pro-Tech machines, with a brief description (“Mean- ing” column) of each decal. Decal Meaning Decal Meaning WARNING! WARNING! WARNING SAFETY INSTRUCTIONS Moving parts can...
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Page 11: Preinstallation Checklist
DS-60 Operation and Maintenance Manual Installation 6HFWLRQ ,QVWDOODWLRQ GBC Pro-Tech is committed to a program of ongoing CAUTION product improvement. As a result, we are providing Do not locate the heat press where air is blowing these instructions so that you can insure that your new directly on the machine. - Page 12 DS-60 Operation and Maintenance Manual Wall 8'6-1/2" (~2.6 m) Electrical 80" (~2 m) Supply Rear 3' (~1 m) 2'9" (~6 m) (~.84 m) Front 8'6-1/2" (~2.6 m) 13' (~4 m) Figure 2-1: Heat Press Space Requirements © GBC Pro-Tech 1998 January...
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Page 13: Unpacking
The ramps included with the heat press can be secured to the edge of the crate bottom using the screws left over from the crate disassembly (see Figure 2-2). © GBC Pro-Tech 1998 January... -
Page 14: Setup
2. Remove the left and right side cabinet covers with realignment. GBC Pro-Tech’s warranty does not cover malfunction of the equipment due to " hex wrench by removing the eight screws mishandling and/or tipping. -
Page 15: Leveling
Run the motor in both forward and reverse. Are the heaters working? Verify that the heater controller heats the top roll. Once you have completed the startup checklist you can safely run a test sample. © GBC Pro-Tech 1998 January... - Page 16 Installation DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...
- Page 17 Operation 6HFWLRQ 2SHUDWLRQ 6DIHW\ Reset Button GBC Pro-Tech DS-60 Heat Press is a powerful machine that is designed to perform dye sublimation. The forces required to accomplish this task can vary from negligible to very large. In addition, the main roll of the DS-60 can reach tem- peratures of 475 °F (235 °C).
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Page 18: Operator Controls
1 m/min maximum speed. 4. UPPER ROLL HEATER CONTROLLER – Provides a readout of the temperature of the upper roll and the set-point for the desired temperature. © GBC Pro-Tech 1998 January... -
Page 19: Heat Press Roll Pressure
13. Speed: 1-4 fpm (30-90 cpm). the basic operations of the heat press. 14. Upper Heat Press Roll Heat: 395 °F (200 °C) max- GBC Pro-Tech Heat Presses respond in a very accurate imum. and repeatable manner. The charts provide a way to set up each time, every time for repeatable performance by assuring that all controls are set to optimum. - Page 20 The web can be left this way indefinitely. 11. Heat Press Roll Pressure: 40% maximum. 12. Speed: 1-4 fpm (30-90 cpm). 13. Upper Heat Press Roll Heat: 395 °F (200 °C) max- imum. © GBC Pro-Tech 1998 January...
- Page 21 Roll Up/Down: Top Heater On/Off: Roll Pressure: Top Temp. Set: 352&(66&21752/',$*5$0$ IDENTIFICATION DIAGRAM (F) Fixed Idler (U) Unwind Shaft (R) Rewind (M) Upper Main Roll (L) Lower Main Roll (I) Infeed Idler (In starting “up” position) © GBC Pro-Tech 1998 January...
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Page 22: Roll To Roll Transfer
Top Heater On/Off: On Roll Pressure: 15-40% Top Temp. Set: 395 ºF (200 ºC) 352&(66&21752/',$*5$0$ Roll to Roll Transfer For Biased or Stretchy Fabric Fabric Rewind Fabric Can Be Webbed Either Way Fabric Paper Rewind Paper © GBC Pro-Tech 1998 January... - Page 23 Top Heater On/Off: On Roll Pressure: 15-40% Top Temp. Set: 395 ºF (200 ºC) 352&(66&21752/',$*5$0$ Roll to Roll Transfer For Non or Mild-Biased Fabrics Paper Rewind Paper Can Be Webbed Either Way Paper Fabric Rewind Fabric © GBC Pro-Tech 1998 January...
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Page 24: Sheet Feed Transfer
Reverse/Forward: Forward Roll Up/Down: Down Top Heater On/Off: On Roll Pressure: 15-40% Top Temp. Set: 395 ºF (200 ºC) 352&(66&21752/',$*5$0$ Sheet Feed Transfer -Fabric -Image Table Craft Paper Either Unwind Can Be Used Paper Rewind © GBC Pro-Tech 1998 January... -
Page 25: 6Hfwlrq 0DlqwhqdqfhDqg7Urxeohvkrrwlqj
Maintenance and Troubleshooting 6HFWLRQ 0DLQWHQDQFHDQG Tools required: 7URXEOHVKRRWLQJ • " hex wrench GBC Pro-Tech machines require minimal maintenance. • 80% isopropyl alcohol However, regular maintenance is essential to keep any • 100% lint free paper or cotton terry cloth piece of precision machinery at peak performance. A maintenance schedule and a section of procedures are included in this section. - Page 26 You can break the sensor off the base if you do not provide this added support. 5. Replace the thermocouple and tighten the screws. © GBC Pro-Tech 1998 January...
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Page 27: Cleaning
Lift Assembly Bolt WARNING Do not use compressed air to clean the machine. Blowing debris can be forced into places where it will later ignite or short electric circuits. Figure 4-3: Nip Setting Assembly © GBC Pro-Tech 1998 January... -
Page 28: Chain Tensioning
You could be severely shocked, electrocuted, or get your fingers caught in the drive mechanisms. 1. Remove the drive side cabinet cover using the " hex wrench by removing the six screws holding the cover in place. © GBC Pro-Tech 1998 January... - Page 29 +44 (0) 1844 202 440 or fax: +44 (0) 1844 202 441. For film and application questions in North America, please call 1-800-236-8843. In Europe, please call: +44 (0) 1844 202 440 or fax: +44 (0) 1844 202 441. © GBC Pro-Tech 1998 January...
- Page 30 Maintenance and Troubleshooting DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...
- Page 31 3. Improper use of the machine. customer’s sole and exclusive remedy under this war- ranty shall be, at GBC Pro-Tech’s option, to repair or replace any such defective part or product. These reme- dies are only available if GBC Pro-Tech’s examination of the product discloses to GBC Pro-Tech’s satisfaction...
- Page 32 Warranty DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...
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Page 33: Specifications
Photoelectric eye protec- tion on both the infeed and outfeed sides of the nipping rolls • Four emergency stop buttons Options Heated lower main roll Installation Require- 220 VAC, 50 to 60 Hz single ment phase, 30A © GBC Pro-Tech 1998 January... - Page 34 Specifications DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...
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Page 35: Lubrication
Technical support Isopropyl alcohol Call 1-800-236-8843 2-4, 4-1, 4-2 Thermocouple Troubleshooting Lubrication Unpacking 4-3, 6-1 Main rolls Crate Maintenance schedule Upper main roll 2-5, 4-4 Motor Warnings and cautions 1-2, 2-4, 2-5, 4-1, 4-3 Warranty Options © GBC Pro-Tech 1998 January... - Page 36 Index DS-60 Operation and Maintenance Manual Blank page. © GBC Pro-Tech 1998 January...