MK Diamond Products 166110 Operations & Parts Manual
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MK Diamond Products 166110 Operations & Parts Manual

Track rail saw
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MK DIAMOND
TRACK RAIL SAW
OPERATION & PARTS MANUAL
Revision 302
03.2012
Manual Part No. 166110
Caution: Read all safety and operating instructions
before using this equipment. This manual MUST
accompany the equipment at all times.

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  • Page 1 MK DIAMOND TRACK RAIL SAW OPERATION & PARTS MANUAL Revision 302 03.2012 Manual Part No. 166110 Caution: Read all safety and operating instructions before using this equipment. This manual MUST accompany the equipment at all times.
  • Page 2 TRACK RAIL SAW INTRODUCTION Congratulations on your purchase of a Track Rail Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and dia- mond blades in the industry. Operated correctly, your Track Rail Saw should provide you with years of service.

  • Page 3: Table Of Contents

    TRACK RAIL SAW TABLE OF CONTENTS MK DIAMOND TRACK RAIL SAW PAGE NO. SAFETY Safety Message/Alert Symbols Safety Warnings Hazard Symbols Electric Motor Safety Rules for Safe Operation Operation & Safety Decals PRODUCT SPECIFICATIONS Specifications SET-UP Rail Assembly Rail Assembly Connector Cutting Head Assembly Material Clamps &...

  • Page 4: Safety Message/Alert Symbols

    TRACK RAIL SAW SAFETY Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Precaution and Operating Instructions could result in injury to yourself and others. This Operation Manual has been developed to provide complete instructions for the safe and efficient operation of the CX-3 Concrete Saw.

  • Page 5: Safety Warnings

    TRACK RAIL SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 6: Hazard Symbols

    TRACK RAIL SAW SAFETY Potential hazards associated with the MK Diamond Track Rail Saw will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Mes- sage Alert Symbols. HAZARD SYMBOLS ALWAYS read this Owner’s Manual before operating the machine. ALWAYS wear approved eye protection.

  • Page 7: Electric Motor Safety

    TRACK RAIL SAW SAFETY WARNING DO NOT use woodcutting, or carbide blades on this machine! Use ONLY Diamond blades on ma- chine. Use machine only to cut tile and masonry products. DO NOT use machine to cut wood or wood products.

  • Page 8: Rules For Safe Operation

    TRACK RAIL SAW SAFETY RULES FOR SAFE OPERATION DANGER Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MK-2000 Electric Saw.
  • Page 9 TRACK RAIL SAW SAFETY • N EVER stand on the tool. Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted. • Become familiar with the controls of the machine before operating. Know how to stop the machine quickly in case of emergency.

  • Page 10: Operation & Safety Decals

    TRAIL RACK SAW SAFETY OPERATION & SAFETY DECALS The MK Diamond Track Rail Saw is equipped with a number of safety decals. These decals are pro- vided for operator safety and maintenance information. The illustration below also shows the location of these decals.

  • Page 11: Product Specifications

    TRACK RAIL SAW PRODUCT SPECIFICATIONS Track Rail Saw Specifications Model 166110 Motor 115V 50/60 Hz Amps Horsepower 1-3/4 HP Blade RPM 3,500 Blade Capacity 12” (254 mm) Arbor Size 1” (25.4 mm) Standard Length of Cut 130” (3,202mm) Maximum Depth of Cut 2-7/8” (73mm) Depth of Cut at 45º...

  • Page 12: Rail Assembly

    TRACK RAIL SAW SET-UP Rail Assembly 1. Lay Rails (A & B) on a flat and leveled surface. 2. Align ends of Rails. 3. Slide Parallel Rail Support Brackets (C) from both ends of rail. 4. Tighten screws until Brackets hold Rails firmly in place (D). 5.

  • Page 13: Rail Assembly Connector

    TRACK RAIL SAW SET-UP Rail Assembly Connector The rail connector assembly is required to hold two Rail Assemblies together. 1. Slide the Rail Assembly (A) into the Connector Plate Assembly (B). 2. Tighten screws (C) lightly until connector plate is firmly seated. 3.

  • Page 14: Cutting Head Assembly

    TRACK RAIL SAW SET-UP Cutting Head Assembly The Cutting Head Assembly is pre-assembled and aligned at the factory. WARNING Ensure that the power is disconnected before installing the Cutting Head Assembly to Rails. 1. Place the Rail Assembly (B) on slab. 2. Slide the Cutting Head Assembly (A) until the Carrier Wheels (C) are over Rail Assembly (B). 3.

  • Page 15: Material Clamps & Alignment

    TRACK RAIL SAW SET-UP Material Clamps & Alignment WARNING Ensure that the electrical cord is not connected before assembling and aligning material clamps. 1. Position Saw Assembly (A) on the slab. The inner side of the blade is approximately 6.25 inches from the top edge of the aluminum rail. 2.

  • Page 16: Hose Set-Up

    TRACK RAIL SAW SET-UP Hose Set-Up 1. Connect Plastic Fitting (A) to Nipple (B). 2. Connect Hose Fitting (C) to Water Hose.

  • Page 17: Plunge Cutting For A 90º Cut

    TRACK RAIL SAW OPERATION CAUTION Always use a Grounded Fault Circuit Interrupter (GFCI) with this saw. Plunge Cutting for a 90˚ Cut 1. Loosen the Tri-Knob (A). Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut. 2.

  • Page 18: Plunge Cutting For A Miter Cut

    TRACK RAIL SAW OPERATION Plunge Cutting for a Miter Cut 1. Loosen the Round Knob (A) and adjust the blade to the desired angle (0-45 degrees). Tighten the Round Knob. Recheck the set angle along the entire rail system. 2. Loosen the Tri-Knob (B). Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut.

  • Page 19: Maintenance

    TRACK RAIL SAW MAINTENANCE WARNING Always disconnect the unit from the power supply. Blade Replacement 1. Remove knobs on outer blade guard. 2. Remove the Blade Guard. 3. Use the open wrenches provided with this unit. Place wrench (A) over the flats on blade shaft (located on the inner side of the blade).

  • Page 20: Filter Replacement

    TRACK RAIL SAW MAINTENANCE Filter Replacement 1. Pull Filter Cap (A) off. 2. Replace Filter. 3. Snap Filter Cap back on.

  • Page 21: Roller Wheel Replacement

    TRACK RAIL SAW MAINTENANCE WARNING Disconnect the unit from the power supply. Roller Wheel Replacement 1. Remove the Hex Screws (A) and Round Knob (B). 2. Remove Motor and Blade Guard Assembly from the Carrier Assembly. 3. Remove Carrier Assembly from the Rail Assembly. Place the Carrier Assembly on a flat and level surface.
  • Page 22 TRACK RAIL SAW MAINTENANCE Roller Wheel Replacement Continued 1. Unscrew the wheel(s) with a 3/16 hex key. Ensure that the eccentric bushings (A) and straight bushings (C), located in the middle of each carrier casting, do not move. 2. Install new wheels by screwing into bushings. 3.

  • Page 23: Roller Wheel Replacement

    TRACK RAIL SAW MAINTENANCE Roller Wheel Replacement Continued 1. Position eccentric bushing(s) (A) until the groove on the wheel lines up with the center of the rail rib. Turn the eccentric bushing(s) (A) until the radial groove of the wheel touches lightly with the top of the rail rib.

  • Page 24: Parts List: Final Assembly

    TRACK RAIL SAW PARTS LIST Final Assembly...
  • Page 25 TRACK RAIL SAW PARTS LIST Final Assembly ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 HOSE, VINYL, 3/8 X 1/4 X 6 FT 132951 SCREW, PAN HD SELF TP10-24 X 3/8 151262 FITTING, HOSE, 1/4 MNPT 152525 GFCI, 120V, 15A 152610...

  • Page 26: Parts List: Main Carrier Assembly

    TRACK RAIL SAW PARTS LIST Main Carrier Assembly...
  • Page 27 TRACK RAIL SAW PARTS LIST Main Carrier Assembly ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. WHEEL, CONVEYOR CART 133090 WASHER, 3/8 SAE FLAT 150923 WASHER, 3/8 SPLIT LOCK 150925 WASHER, 5/16 SPLIT LOCK 151747 NUT, 3/8-16 HEX CENTERLOCK 153522 SCREW, 3/8-16 X 3/4 HEX HEAD CAP 153527 SCREW, 1/4-20 X 3/4 FLAT HEAD PHILLIPS MACHINE 154657...

  • Page 28: Parts List: Cutting Head Assembly

    TRACK RAIL SAW PARTS LIST Cutting Head Assembly...
  • Page 29 TRACK RAIL SAW PARTS LIST Cutting Head Assembly ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. SCREW, 5/16-18 X 1 HEX HEAD MACHINE 151743 WASHER, 5/16 SPLIT LOCK 151747 WASHER, 5/16 SAE FLAT 151754 LABEL, CAUTION, SAFETY 155576 FILTER, MOTOR 157729 CAP, MOTOR 157877 SPACER, NYLON 157878...
  • Page 30 TRACK RAIL SAW PARTS LIST Blade Guard Assembly ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. WASHER, 3/8 SAE FLAT 150923 WASHER, 1/4 SAE FLAT 151915 KNOB, TRI PLASTIC, 3/8-16X2-1/4 56770-04 TAG, SERIAL #, BLANK 157500 DRIVE SCREW, #7 X 5/16 ROUND HEAD 157849 SCREW, HEX HEAD CAP, M6 X 1 X 20MM 158158...
  • Page 31 TRACK RAIL SAW PARTS LIST Parallel Rail Support Bracket ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. CLAMP, UPPER RAIL 164939 CLAMP, LOWER RAIL (COMP) 164942 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165...
  • Page 32 TRACK RAIL SAW PARTS LIST Rail Connector Plate ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. PLATE, RAIL CONNECTOR 164936 SHOE, CONNECTOR (COMP) 164938 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165...
  • Page 33 TRACK RAIL SAW PARTS LIST Rail Saw Material Clamp ITEM PART OR QTY. DESCRIPTION IDENTIFYING NO. REQ. WASHER, 5/16 SAE FLAT 151754 SCREW, 5/16-18X1/2 SOCKET HEAD CAP 156139 BASE, MATERIAL CLAMP 165114 PLATE, MATERIAL CLAMP SUPPORT 165115 STAND-OFF, THREADED 165116 FOOT, MATERAL CLAMP 165117 SCREW, 10-24 X 3/4 FLAT HEAD PHILLIPS MACHINE...
  • Page 34 ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: • The Model Number of the saw •...
  • Page 35 © COPYRIGHT 2012, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 36 MK DIAMOND TRACK RAIL SAW OPERATION & PARTS MANUAL MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

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