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4000 Starting Watts/3500 Running Watts
Wireless Remote, Electric Start
PORTABLE GENERATOR
SAvE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
warranty_badges.pdf
1
8/18/11
10:45 AM
MADE IN CHINA
REV 46578-20140521
MODEL NUMBER
46578
POWERED BY
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Summary of Contents for Cabela's 46578
- Page 1 4000 Starting Watts/3500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR MODEL NUMBER 46578 12039 Smith Ave. SAvE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46578-20140521 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
46578 4000 Starting Watts/3500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ...... -
Page 4: Introduction
Champion Power Equipment Support 1-877-338-0999 Model Number 46578 Serial Number Date of Purchase Purchase Location For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section. REV 46578-20140521... -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 46578-20140521... -
Page 6: Safety Rules
This product contains a button battery. If loss of power would cause you or anyone in your swallowed, it could cause severe injury or death in household to experience a medical emergency. just 2 hours. Seek medical attention immediately. REV 46578-20140521... - Page 7 – Equipment vibrates excessively Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 46578-20140521...
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Page 8: Controls And Features
Battery – Used to start the engine. Provides 12V supply fuel to the engine. DC to the electric starter and receiver control Air Filter – Protects the engine by filtering dust module. and debris from the intake air. Power Panel – See “Power Panel” section. REV 46578-20140521... -
Page 9: Power Panel
Ground Terminal – Consult an electrician for local 120 Volt AC, 20 Amp Duplex (NEMA 5-20R) – grounding regulations. May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. REV 46578-20140521... -
Page 10: Wireless Remote Control
Power Panel voltage off before the engine shutdown protects connected appliances from being damaged by non-60 Hz voltage while the generator coasts to a stop. The on/off voltage delay at startup and shut down only happen when the Remote Control is used. There is no REV 46578-20140521... -
Page 11: Parts Included
46578 ENGLISH CONTROLS AND fEATURES Parts Included Your 46578 gasoline powered generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 12: Assembly
2. Attach the red (+) lead to the red (+) terminal on the battery with the cap screw and secure with the nut already located in battery terminals. 3. Repeat steps 1-2 for the black (–) battery lead. REV 46578-20140521... -
Page 13: Add Engine Oil
If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. NOTE Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval. REV 46578-20140521... -
Page 14: Add Fuel
We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 46578-20140521... -
Page 15: Operation
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 46578-20140521... -
Page 16: Wireless Remote And Electric Start
“ON” position, check that the battery connection is still good. NOTE The supplied 12V 9AH battery does re-charge while the engine is running, but it is also recommended that the battery be fully charged at least once per month. REV 46578-20140521... -
Page 17: Connecting Electrical Loads
5. Press the engine switch to the “OFF” position. 6. Press the battery switch to the “OFF” position. (if in the on position) Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use. REV 46578-20140521... -
Page 18: Do Not Overload Generator
For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance. REV 46578-20140521... -
Page 19: Maintenance And Storage
5. Add up to 0.6 qt. (0.6 L) of oil and replace oil fi ll excess oil. cap/dipstick. DO NOT OVERFILL. 6. Place the fi lter in the assembly. 6. Dispose of used oil at an approved waste 7. Reattach the air fi lter cover and snap in place. management facility. REV 46578-20140521... -
Page 20: Spark Arrester
CPE recommends from the generator. that you contact our service line at 1-877-338-0999 for Inspect all air vents and cooling slots to ensure that they all other service and/or adjustment needs. are clean and unobstructed. REV 46578-20140521... -
Page 21: Storage
– Clean the battery contacts and also those of the device prior to battery installation. – Remove batteries from equipment which is not to be used for an extended period of time. – Remove batteries if consumed. REV 46578-20140521... -
Page 22: Specifications
Weather will affect engine oil and engine connected. performance. Change the type of engine oil used Consult the dealer or an experienced radio/TV technician based on weather conditions to suit the engine for help. needs. REV 46578-20140521... -
Page 23: Wiring Diagram
46578 ENGLISH SPECIfICATIONS Wiring Diagram REV 46578-20140521... -
Page 24: Parts Diagram
46578 ENGLISH SPECIfICATIONS Parts Diagram REV 46578-20140521... -
Page 25: Parts List
Over Voltage Protector 122.072000.00 Fuel Meter Assembly 122.210002.14 Control Box 152.200702.00 Cover, Handle 122.210003.01 Plug, Control Box 122.200700.03.2 Handle 5.1330.001 Sheath, Wire 1.6177.1.08 Flange Lock Nut M8 122.210003.03 Plug, End Cover 1.5789.0845 Flange Bolt M8×45 9.2600.000 Remote Control REV 46578-20140521... -
Page 26: Engine Parts Diagram
46578 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 46578-20140521... -
Page 27: Engine Parts List
1.823.0408 Screw M4×8 1.5789.0625 Flange Bolt M6×25 81.132001.00 Cover, Stepper Motor 23.110005.01 Spring, Throttle Return 45.030200.00 Support 23.110007.00 Spring, Governor 2.06.013 Clamp (Ø13.5×b10) 2.08.040 Bolt, Governor Arm (M6×21) 24.032000.00 Oil Guide Assembly 21.110008.00 Pin, Shaft 23.111000.20 Control Assembly REV 46578-20140521... -
Page 28: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 46578-20140521... -
Page 29: Warranty
Technical Service generator’s limits, modified, installed improperly or Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) connected incorrectly to any electrical component. Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188 REV 46578-20140521... - Page 30 Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
- Page 31 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 32 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...
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Questions and answers
Generator stars and runs but puts out no power
The Cabela's generator model 46578 may start and run but not produce power if the ground pin on the AC receptacle is not functional. The generator's stator winding is isolated from the frame and the AC receptacle ground pin, so electrical devices that require a grounded receptacle pin connection will not function if this pin is not working.
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