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4000 Starting Watts / 3500 Rated Watts
Recoil Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
46577
MADE IN CHINA
REV 46577-20140214
POWERED BY
Cabela's
Sidney, NE 69160
1-800-237-4444
www.cabelas.com
Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Summary of Contents for Cabela's 46577
- Page 1 Cabela’s MODEL NUMBER 46577 Sidney, NE 69160 1-800-237-4444 www.cabelas.com Champion Power Equipment 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46577-20140214 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
46577 4000 Starting Watts / 3500 Rated Watts Recoil Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ...... -
Page 4: Introduction
Champion Power Equipment Support 1-877-338-0999 Model Number 46577 Serial Number Date of Purchase Purchase Location For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section. REV 46577-20140214... -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999. situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 46577-20140214... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 46577-20140214... - Page 7 – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 46577-20140214...
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Page 8: Controls And Features
Power Cord Clips – Used to hold power cord when Air Filter – Protects the engine by filtering dust not in use. and debris from the intake air. (10) Handle Recoil Starter – Used to manually start the engine. REV 46577-20140214... -
Page 9: Power Panel
(NEMA L14-30R) – May be used to supply operation of 120 Volt AC, single phase 60 Hz electrical power for the operation of 120/240 Volt electrical loads. AC, single phase 60 Hz electrical loads. Ground Terminal – Consult an electrician for local grounding regulations. REV 46577-20140214... -
Page 10: Parts Included
46577 ENGLISH CONTROLS AND fEATURES Parts Included Your 46577 gasoline powered generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 11: Assembly
2. Slide the M10x105 wheel bolt through the washer, sleeve and wheel. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the M10 nut. 5. Repeat steps 2-4 to attach the second wheel. REV 46577-20140214... -
Page 12: Add Engine Oil
2. Remove oil fill cap/dipstick to add oil. 3. Add up to 0.6 qt. (0.6 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. REV 46577-20140214... -
Page 13: Add Fuel
We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 46577-20140214... -
Page 14: Operation
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 46577-20140214... -
Page 15: Recoil Start
– DO NOT overload the generator. is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. REV 46577-20140214... -
Page 16: Do Not Overload Generator
For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance. REV 46577-20140214... -
Page 17: Maintenance And Storage
5. Squeeze in a clean, absorbent cloth to remove all 6. Dispose of used oil at an approved waste excess oil. management facility. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 46577-20140214... -
Page 18: Spark Arrester
Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. REV 46577-20140214... -
Page 19: Generator Maintenance
9. Remove the spark plug and pour about 1⁄2 ounce (14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 46577-20140214... -
Page 20: Specifications
10% by volume. other vents. Use 10W-30 automotive oil. Oil capacity is up to 0.6 qt. (0.6 L). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the generator. REV 46577-20140214... -
Page 21: Wiring Diagram
46577 ENGLISH SPECIfICATIONS Wiring Diagram REV 46577-20140214... -
Page 22: Parts Diagram
46577 ENGLISH SPECIfICATIONS Parts Diagram REV 46577-20140214... -
Page 23: Parts List
1.6177.1.05 Flange Lock Nut M5 Pipe, Reversal Valve, 24.070014.05 254.200015.00.2 Clamp, Wand 630 mm 100 122.210002.02 Control Box 24.070030.00 Hole, Breather Tube Screw And Washer Assembly 2.06.006 Clamp (Ø7×Ø1) 101 1.9074.1.0538.2 M5×38 24.070800.00 Reversal Valve 102 122.210003.00 Grommet REV 46577-20140214... -
Page 24: Engine Parts Diagram
46577 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 46577-20140214... -
Page 25: Engine Parts List
Stud Bolt M8×35 1.5789.0832.0.8 Flange Bolt M8×32 1.5789.0620 Flange Bolt M6×20 23.091002.21 Seal, Air Cleaner 24.091200.20 Cover, Air Cleaner 23.110006.00 Governor Rod 100 23.091003.21 Element, Air Cleaner 21.110003.00 Governor Arm 101 23.091001.21 Separator, Air Cleaner 1.6177.06 Flange Nut M6 REV 46577-20140214... -
Page 26: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 46577-20140214... -
Page 27: Warranty
Technical Service generator’s limits, modified, installed improperly or Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) connected incorrectly to any electrical component. Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188 REV 46577-20140214... - Page 28 Champion Power Equipment, Inc. (CPE), United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2014 small off-road engine and engine powered equipment.
- Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 30 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter...
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