Table of Contents
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Table of Contents
Related Manuals for Rima Heating Systems S.MAX Series
Summary of Contents for Rima Heating Systems S.MAX Series
- Page 1 S.MAX SERIES SOLID FUEL BOILER S.MAX SERIES SOLID FUEL BOILER 0036 0036...
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Page 2: Table Of Contents
I t d Introduction Ensuring safety of equipment and people , Head loses Operating Instructions Operating instructions S.MAX Series Boiler - General features Recommended fuel Control and safety devices Temperature safety valve Hydraulic Connection Diagram Putting the boiler into service... -
Page 3: Information On The Boiler Plate
Information on the boiler plate The boiler Serial No. is shown on the plate which is attached to the cover panel of the cast iron body. -
Page 4: Boiler Dimensions , Boiler Packaging Dimensions
Boiler dimensions Boiler packaging dimensions... -
Page 5: Technical Parameters
Technical parameters... - Page 6 Introduction 1. The boiler and all associated equipment must be installed and used in accordance with the installation design, all applicable legal regulations and technical standards and with the manufacturer’s instructions. The boiler may be used only for the purpose for which it is intended may be used only for the purpose for which it is intended.
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Page 7: Ensuring Safety Of Equipment And People , Head Loses
• Applicable regulations and standards ; • Sound installation and operation procedures • Conditions stated in the Warranty Certificate and the Service Book • Conditions stated in the Warranty Certificate and the Service Book. Situations might occur in practice, when the following essential precautions must be taken: •... -
Page 8: Operating Instructions
• Besides professional installation, precondition for correct functioning of the boiler is the required chimney thrust and correct operation. • S.MAX series solid fuel fired boiler is designed for heating systems which are suitable for forced circulation systems only. • S.MAX series boilers are available in seven output series ( determined by the number of segments 4,5,6,7, 8,9,10 ) from 38 to 95 kW. -
Page 9: Control And Safety Devices
Control and safety devices S.MAX boilers are equipped with three main control elements: A chimney flap ( Fig. 5 ), by means of which the chimney thrust can be controlled, i.e. the discharge of combustion fumes into the chimney The flap is situated in the flue neck of the boiler and is controlled combustion fumes into the chimney. - Page 10 Changing the hatch position controls the combustion intensity and thus the boiler output. The thermo mecha- nical output regulator is connected with the regulating hatch by chain. The chain is connected to the hatch in such a way that its tension can be set ( Fig. 7 ). Keep object's away from regulation hatch's front and channels for allowing primary air o t a d c a...
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Page 11: Temperature Safety Valve
Temperature safety valve The S.MAX boilers are equipped with a safety valve (Fig.10) which ensures dissipation of excessive heat without additional device and supply of external energy in such a way that the maximum permissible boiler temperatu- re of 95°C is not exceeded. A temperature safety valve must be connected to the inlet - outlet connections of th b il the boiler. -
Page 12: Hydraulic Connection Diagram
Hydraulic Connection Diagram It is suggested that open type hydraulic system should be installed according to following schemes. fig.11 1. Safety Heat Exchanger (SHT) 2. Safety Valve (TS 131 , STS 20 ) 3. Water Supply 4 System Safety Valve (3 bar - 1/2" ) 4. -
Page 13: Putting The Boiler Into Service
Putting the boiler into service Checking the boiler before turning it on Before putting the boiler into operation the service technician must check: Before putting the boiler into operation, the service technician must check: • Whether the installation conforms with the design; •... -
Page 14: Setting Outlet Water Temperature
Provide an even layer throughout the entire boiler depth. If the fuel suddenly turns into dark red blaze, open partially the secondary air supply rosette in the stoking door. When the flame turns yellow, shut the secondary air supply rosette again. When the boiler has reached the required output, it is suitable to partially shut the flue thrust flap to prevent heat from unnecessarily escaping into the chimney. -
Page 15: Dewing And Tarring
Dewing and tarring When starting fire in a cold boiler, water condensates on the walls and runs down into the ash compartment, which may make an impression that the boiler is leaking. This dewing will disappear after the astray has settled on the boilers inside walls. -
Page 16: Boiler Cleaning
Periodic Controls : For efficient use, preventing the possible failures and optimum life of the boiler periodic controls are important.It is recommended that periodical controls for the boiler must be made by once in every three months.These periodical controls are made by authorized technicians by applying following processes. Boilers combustion chamber and smoke channels check and cleaning if needed. - Page 17 fig.12 fig.13 fig.14 fig.15...
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Page 18: Boiler Repairs
Boiler repairs The boiler may be repaired by an authorized service technician or organisation only. The user or owner may do only normal maintenance and simple replacements of some parts–e.g. sealing cords. Please note When repairing the boiler, original parts must always be used. Warranty and Warranty Conditions S.MAX boilers are covered by warranty specified in the Warranty Certificate, Service Book and User and Installation Guide ( chapter Introduction, Installing the boiler ). -
Page 19: H Heating Water Requirements Ti T I T
Please note System must be connected to open expansion tank for safety reasons. Any valve must not be connected to safety input and safety output lines. For increasing safety of the system, by-pass line must be installed on the line between input and output of circulation pumps, as shown in diagrams. -
Page 20: Minimum Distances
Minumum Distances fig.16 Boiler room disposition layout ( Fig. 17 ) illustrates minimum distances which must be kept in order to ensure safe operation of the boiler room and allow manipulations with the boiler, such as cleaning and stoking. The distance between the front of the boiler and the wall should be at least the boiler length L plus 500 mm. -
Page 21: Installation Procedure
• Do not touch hot water connections or the flue outlet when the boiler is operating. Installation procedure • Place the boiler body on a non - flammable materials. • Install a temperature safety valve. Watch for the arrow indicating the water flow direction. It must be as shown in fig 10. -
Page 22: S.max Boilers Parts
SMAX boiler parts fi 18 fig.18 fig.19... -
Page 23: Spare Parts List P P
Spare parts list fig.20... -
Page 24: Accumulator Tank Capacity
Accumulator tank capacity NOTE : The heat can be supplied for example by an accumulator tank. The following applies as a reference for the minimum storage boiler content : Accumulator tank capacity in L Nominal heat output in kW Burning period in h Heating load of the premises in kW d f th i kW... -
Page 25: Flue Pipe Installation
Flue Pipe Installation Fig. 22 shows the proper flue gas connection with additional air equipment. Observe the following during the installation of the flue gas connection: • Install a flue pipe connection with an inspection aperture for cleaning Install a flue pipe connection with an inspection aperture for cleaning. •... -
Page 26: Troubleshooting
The figures in Tab. (Fig. 22) are only guide figures. The draft depends on the diameter, height, roughness of the chimney wall, and the temperature difference between combustion products and the outside atmosphere. We recommend the use of a chimney liner. Have precise calculations carried out by a heating engineer or flue installer. - Page 27 Address: Ikitelli Organize Sanayi Bolgesi, Ataturk Bulvari, 17. Cad. No: 5 ISTANBUL - TURKEY Phone:+90 212 485 48 74 - Fax : +90 212 485 48 73 Web: www.rima.com.tr e-mail : info@rima.com.tr www.onmetal.com.tr...
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