Glow-worm Standalone Installation Manual
Glow-worm Standalone Installation Manual

Glow-worm Standalone Installation Manual

Glow-worm standalone system for heating and hot water
Table of Contents

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STANDALONE

System Installation

Standalone system
for heating and hot water
www.glow-worm.co.uk

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Summary of Contents for Glow-worm Standalone

  • Page 1: System Installation

    STANDALONE System Installation Standalone system for heating and hot water www.glow-worm.co.uk...
  • Page 3: Table Of Contents

    (30-40°C) or 2 middle heating temperature zones (< 60°C) ..5 Example of Installation – Diagram 4 (4.3) : Standalone + with 3 low heating temperature zones (30-40°C) or 3 middle heating temperature zones (< 60°C) ..6 Example of Installation –...
  • Page 4 TABLE OF CONTENTS C O M MI SSI ON IN G Filling the glycol circuit ........................18 Activating the heat pump .........................19 Activating the room thermostat ......................20 Activating the control unit .........................20 10.1 Confi guring the installation ................... 20 10.2 Wiring summary....................21 10.3 "Thermostat / sensor"...
  • Page 5: Introduction

    INTRODUCTION System description Concept of operation Instructions guidance The Standalone system consists of the following components: - A Glow-worm Envirosorb 5 heat pump, Product documentation - A "Standalone" hydraulic module, The instructions are an integral part of the system appliances...
  • Page 6: Example Of Installation - Diagram 4 (4.1) : Standalone With 1 Low Heating Temperature Zone (30-40°C) Or 1 Middle Heating Temperature Zone (< 60°C)

    INTRODUCTION Example of Installation – Diagram 4 (4.1) : Standalone with 1 low heating temperature zone (30- 40°C) or 1 middle heating temperature zone (< 60°C) This diagram shows the case of an installation with Refer to the chapters “Hydraulic connection” and a single zone low temperature heating fl...
  • Page 7: Example Of Installation - Diagram 4 (4.2) : Standalone With 2 Low Heating Temperature Zones (30-40°C) Or 2 Middle Heating Temperature Zones (< 60°C)

    INTRODUCTION Example of Installation – Diagram 4 (4.2) : Standalone with 2 low heating temperature zones (30- 40°C) or 2 middle heating temperature zones (< 60°C) This diagram shows the case of an installation with a Refer to the chapters “Hydraulic connection” and dual zone low temperature heating fl...
  • Page 8: Example Of Installation - Diagram 4 (4.3) : Standalone + With 3 Low Heating Temperature Zones (30-40°C) Or 3 Middle Heating Temperature Zones (< 60°C)

    INTRODUCTION Example of Installation – Diagram 4 (4.3) : Standalone + with 3 low heating temperature zones (30-40°C) or 3 middle heating temperature zones (< 60°C) This diagram shows the case of an installation with a Refer to the chapters “Hydraulic connection” and three zone low temperature heating fl...
  • Page 9: Example Of Installation - Diagram 4 : Standalone With Domestic Hot Water Cylinder

    INTRODUCTION Example of Installation – Diagram 4 : Standalone with Domestic Hot Water cylinder Refer to the chapters “Hydraulic connection” and “Electrical Connection” to connect the system. EBUS 230V 230V Overheating safety (if underfl oor heating) Heating circuit return "Electrical" hydraulic module Heating circuit fl...
  • Page 10: Safety Instructions And Regulations

    The adhesives and sealants used in this appliance are cured and give no known hazard in this state. The refrigerant used in this appliance is R410a the use of which is strictly controlled by F Gas regulation EN842/2006. 0020096321_00 - 07/10 - Glow-worm - 8 -...
  • Page 11: Installation

    • In the case of a heated fl oor, install a manual reset overheat safety device (55°C) on the heating circuit fl ow (refer to the 0020096321_00 - 07/10 - Glow-worm - 9 -...
  • Page 12: Mounting

    (6) in the direction of the building. distance allowed between the domestic hot water tank and the PAC + between the PAC and the hydraulic module (see chapter "Connection of an exchanger tank for domestic hot water"). 0020096321_00 - 07/10 - Glow-worm - 10 -...
  • Page 13 The pressure loss of the 3-way valve has an equivalent length tubes ¾ " or 1" for 2m. • Deduce the pressure loss from the 3-way valve compared to the authorized max. linear distance of the heat pump circuit. 0020096321_00 - 07/10 - Glow-worm - 11 -...
  • Page 14: Heating Circuit

    • Connect a pipe (2) to the return connection (5) leading to the hydraulic module. • Connect a pipe (7) to the fl ow connection (6) leading away from the hydraulic module. • Connect the pipes (2) and (7) to the heating circuit. 0020096321_00 - 07/10 - Glow-worm - 12 -...
  • Page 15: Domestic Hot Water Circuit

    Domestic hot water fl ow Expansion vessel Cold water supply Temperature and pressure relief valve (95°C, 7 bar) Tundish discharge Pressure limiting valve (3.5 bar) with line strainer Drain point 10 Expansion relief valve (6.0 bar) 0020096321_00 - 07/10 - Glow-worm - 13 -...
  • Page 16 15mm connection of the expansion relief a T-piece. valve can be connected to the tundish. • Install the assembled water control pack in the cold water supply at an appropriate place next to the cylinder. 0020096321_00 - 07/10 - Glow-worm - 14 -...
  • Page 17: Electrical Connections

    • Connect the heat pump’s power cable to the installation’s electrical panel: single-phase network 230V + neutral + earth. • Close the access hatch with the screw (6). • Tighten the clamp. Handle 0020096321_00 - 07/10 - Glow-worm - 15 -...
  • Page 18: Hydraulic Module

    • Pass the power cable (1) through the anti-tamper connector (3). • Connect the power supply to the 230 V connector (4) following the instructions given on the connector. • Tighten the power cable (1) in the anti-tamper connector (3). 0020096321_00 - 07/10 - Glow-worm - 16 -...
  • Page 19 System connection • Refer to the table below for the wiring of the systempro. 230V connection (High voltage) - Diagram 4 (4.1) : Standalone with 1 low heating temperature zone (30-40°C) or 1 middle heating temperature zone (< 60°C) Description Cable min.
  • Page 20: Commissioning

    • Insert the other end of the hose (3) into the container (4) in order to recover any residual brine during the fi lling of the circuit. • Using a fl at wrench (2), open the trap (1) a ¼ turn. 0020096321_00 - 07/10 - Glow-worm - 18 -...
  • Page 21: Activating The Heat Pump

    • Close the air trap located on the heat pump. • Close the valve (7) in (B) position and ensure the glycol circuit is left with a pressure of between 1.5 and 2 bars with the aid of the manometer (6). 0020096321_00 - 07/10 - Glow-worm - 19 -...
  • Page 22: Activating The Room Thermostat

    Switch On (I) / Off (O) • Turn on the control unit (1) with the switch (2) in position (I). When connected for the fi rst time, the installation menu is displayed. 0020096321_00 - 07/10 - Glow-worm - 20 -...
  • Page 23: Wiring Summary

    • Press the button control function. • Press the button 10.3 "Thermostat / sensor" menu • Using the buttons select Rmstat/sensor on the screen. • Press the button to confi rm. 0020096321_00 - 07/10 - Glow-worm - 21 -...
  • Page 24: Thermostat(S)

    • Press the button The External T°C Correction allows you to correct the temperature measured by the outdoor sensor (+/- 5 ° C, at intervals of 1 ° C - factory setting: 0). 0020096321_00 - 07/10 - Glow-worm - 22 -...
  • Page 25: Self Check

    Heating on the screen. • Press the button to confi rm. • Check that all installation’s components are switched on. • Confi rm the start of the test with the button 0020096321_00 - 07/10 - Glow-worm - 23 -...
  • Page 26 Standard/modern house with radiators Highly insulated modern house with low temperature radiators • Press the button or underfl oor heating Heating fl ow temperature (°C) External temperature • Press the button twice. 0020096321_00 - 07/10 - Glow-worm - 24 -...
  • Page 27: Commissioning

    • Using the buttons select Air venting on the screen. • Press the button to confi rm. • Open the different heating circuit air vent (on the pump and the hydraulic module tank...). 0020096321_00 - 07/10 - Glow-worm - 25 -...
  • Page 28 15 minutes. You can simultaneously run the venting of the HP circuit. • Press the button • Check that the pressure has not reduced. If it has, repeat the previous operations. 0020096321_00 - 07/10 - Glow-worm - 26 -...
  • Page 29 Speed 1, bypass closed Speed 1, bypass opened You can start the heating circuit bleed at Available pressure (kPa) the same time. Flow within the circuit (l/h) 0020096321_00 - 07/10 - Glow-worm - 27 -...
  • Page 30 • Press the button • Using the button , launch the reading of the heat pump circuit fl ow. Speed control Speed I Speed II (not applicable to this system) 0020096321_00 - 07/10 - Glow-worm - 28 -...
  • Page 31: Status Reports

    • Press the button to consult the fault report. • Refer to the control unit installation manual for the fault code descriptions. • To reset the fault report, press and confi rm with the button 0020096321_00 - 07/10 - Glow-worm - 29 -...
  • Page 32: Options

    Will not operate • If the signal quality is none or bad, check that: - the room thermostat batteries are properly installed in their compartment, - the polarity of the batteries is not reversed, 0020096321_00 - 07/10 - Glow-worm - 30 -...
  • Page 33: Re-Check And Restart

    After checking the installation, the control unit displays the result for each component and for the heating system pressure. The result can be: - OK, - NOT OK, - _ _ (component not connected). 0020096321_00 - 07/10 - Glow-worm - 31 -...
  • Page 34: Maintenance

    Failure in communication with the wireless The wireless outdoor sensor is too far Check that the sensor’s power supply is outdoor sensor from the control unit. correctly provided by a photovoltaic cell. 0020096321_00 - 07/10 - Glow-worm - 32 -...
  • Page 35: Heat Pump Status

    • Pour désactiver le test, appuyez sur Heat pump test la touche • Appuyez sur la touche • Using the buttons select Heat pump on the screen. • Press the button to confi rm. 0020096321_00 - 07/10 - Glow-worm - 33 -...
  • Page 36 The domestic hot water cylinder 2 port sales service if entered. valve opens and the heat pump heats the domestic hot water cylinder circuit. • To disable the test, press the button 0020096321_00 - 07/10 - Glow-worm - 34 -...
  • Page 40 Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions. Glow-worm, Nottingham Road, Belper, Derbyshire. DE56 1JT...

Table of Contents