1. Manuals
  2. Brands
  3. Crossfire Manuals
  4. Utility Vehicle
  5. 1100GT
  6. User manual

Crossfire 1100GT User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
1100GT User Manual
This UTV should not be ridden by anyone under 16 years of age.
READ THIS MANUAL CAREFULLY!
It contains important safety information.
1100 UE/1100UEL
OWNER'S MANUAL
4×4
READ THIS MANUAL CAREFULLY!
It contains important safety information.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1100GT and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Crossfire 1100GT

Summary of Contents for Crossfire 1100GT

  • Page 1 1100GT User Manual READ THIS MANUAL CAREFULLY! It contains important safety information. 1100 UE/1100UEL OWNER’S MANUAL 4×4 READ THIS MANUAL CAREFULLY! This UTV should not be ridden by anyone under 16 years of age. It contains important safety information.
  • Page 2 INTRODUCTION Congratulations on your purchase of the 1100UTV. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. This manual will provide you with a good basic understanding of the features and operation of this UTV. This manual includes important safety information.
  • Page 3 INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander or a person inspecting or repairing the machine.

  • Page 4: Important Notice

    IMPORTANT NOTICE This UTV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………………………………………………………………1 SAFETY………………………………………………………………………………………3 Features and Controls…………………………………………………………………………21 Component Locations…………………………………………………………………………21 Indicator and warning lights…………………………………………………………………23 Switch…………………………………………………………………………………………24 Seats……………………………………………………………………………………………25 Seat Belts………………………………………………………………………………………25 Seat Belt Inspection……………………………………………………………………………26 Fuel cap …………………………………………………………………………………27 Ignition Switch ………………………………………………………………………………28 Gear Selector…………………………………………………………………………………29 Brake Pedal……………………………………………………………………………………30 Throttle Pedal…………………………………………………………………………………30 OPERATION…………………………………………………………………………………31 Vehicle break-in period………………………………………………………………………31 Pre-ride inspection……………………………………………………………………………33...
  • Page 6 Safe operation practices………………………………………………………………………34 Starting the engine……………………………………………………………………………35 Stopping the engine……………………………………………………………………………36 Braking…………………………………………………………………………………………36 Parking the vehicle……………………………………………………………………………36 New operator driving procedures……………………………………………………………37 Driving with a passenger………………………………………………………………………39 Driving on slippery surface……………………………………………………………………40 Driving uphill…………………………………………………………………………………42 Driving on a sidehill…………………………………………………………………………43 Driving downhill………………………………………………………………………………43 Driving through water…………………………………………………………………………44 Driving over obstacles…………………………………………………………………………45 Driving in reverse………………………………………………………………………………46 Parking on an incline…………………………………………………………………………47...
  • Page 7 MAINTENANCE………………………………………………………………………………48 Periodic maintenance chart …………………………………………………………………48 Engine oil ……………………………………………………………………………………51 Transmission (main gearcase)………………………………………………………………55 Spark plugs……………………………………………………………………………………56 CVT system ……………………………………………………………………………57 Filter system …………………………………………………………………………………66 Cooling system …………………………………………………………………………………68 Throttle system ………………………………………………………………………………69 EFI system ……………………………………………………………………………………71 Brakes…………………………………………………………………………………………72 Steering wheel inspection ……………………………………………………………………74 Shock spring adjustment ……………………………………………………………………74 Tires……………………………………………………………………………………………75 Vehicle immersion……………………………………………………………………………76...
  • Page 8 Battery…………………………………………………………………………………………77 Clearing and storage…………………………………………………………………………80 Malfunction analysis and elimination ………………………………………………………82 W A R R A N T Y … … … … … … … … … … … … … … … … … … … … … … … … … … … 9 6 SPECIFICATIONS……………………………………………………………………………99 Circuit Diagram…………………………………………………………………………106...

  • Page 9: Introduction

    Keep this manual with the vehicle. ● Never operate this vehicle without proper instruction. ● Always follow the age guidelines for your vehicle. Operation is prohibited for anyone age 16 and under. Never operate with a passenger age 12 and under. 1100GT User Manual...

  • Page 10: Identification Number Records

    Record the vehicle identification number and engine number in the spaces provided for assistance when ordering spare parts from your dealer or for reference in case the vehicle is stolen. NOTE:The vehicle identification number is used to identify your machine. 1100GT User Manual...

  • Page 11: Safety

    The addition of certain accessories may change the handling characteristics of the vehicle. Use only our company approved accessories, and familiarizes yourself with their function and effect on the vehicle. 1100GT User Manual...
  • Page 12 SAFETY Safe Riding Gear Always wear appropriate clothing when riding this vehicle. Wear protective clothing for comfort and to reduce the chance of injury. 1100GT User Manual...
  • Page 13 Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy footwear. Do not ride a vehicle with bare feet. Clothing Wear long sleeves and long pants to protect arms and legs. 1100GT User Manual...
  • Page 14 Operation is prohibited for anyone age 16 and under. Never operate with a passenger age 12 and under. Make sure any passenger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor. 1100GT User Manual...
  • Page 15 Accessories Installing non-approved accessories may seriously affect vehicle handling and stability, which could result in loss of control or an accident. Never install accessories not approved by our company for use on this vehicle. 1100GT User Manual...
  • Page 16 Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. 1100GT User Manual...
  • Page 17 Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In many areas it's unlawful to operate vehicles of this type on public streets, roads and highways. 1100GT User Manual...
  • Page 18 A passenger should always be seated in the passenger seat with both feet on the floor and with both hands securely grasping the hand holds. Always keep hands and feet inside the vehicle at all times. 1100GT User Manual...
  • Page 19 ● Always check the terrain carefully before driving down a hill ● Never travel down a hill at high speed. ● Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill. 1100GT User Manual...
  • Page 20 Crossing Hillsides Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. 1100GT User Manual...
  • Page 21 Always use extra caution when operating on sand or on rough, slippery or loose terrain. Do not operate on excessively rough, slippery or loose terrain. 1100GT User Manual...
  • Page 22 Always follow proper procedures for operating on slippery surfaces as described in the owner's manual. When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding. Do not operate on excessively slippery surfaces. 1100GT User Manual...
  • Page 23 Overloading the vehicle or carrying/towing loads may cause changes in stability and handling, which could cause loss of control or an accident. ● Never tow objects or carry loads with this vehicle. ● Never exceed the maximum weight capacity for this vehicle. 1100GT User Manual...
  • Page 24 (but not limited to) brakes, throttle and steering systems. Operating on Frozen Bodies of Water Operating on frozen bodies of water can result in the vehicle and/or riders falling through the ice. Never operate this vehicle on a frozen body of water. 1100GT User Manual...
  • Page 25 Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well-ventilated areas. 1100GT User Manual...
  • Page 26 If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label becomes illegible or comes off, contact your dealer to purchase a replacement. 1100GT User Manual...
  • Page 27 ● Avoid quick turns of the steering wheel and driving stunts such as jumps, donuts or power slides. ● Reduce speed and use extra caution when carrying a passenger. ● Watch for branches or other hazards that could enter vehicle. 1100GT User Manual...
  • Page 28 Front: 12±0.5(83±3.5) Rear: 12±0.5(83±3.5) MAXIMUM WEIGHT CAPACITY：990 lbs. (450 Kg) INCLUDES WEIGHT OF OPERATOR, PASSENGER AND ACCESSORIES. LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT YOUR DEALER FOR A REPLACEMENT. 1100GT User Manual...

  • Page 29: Features And Controls

    FEATURES AND CONTROLS Component Locations 1100GT User Manual...
  • Page 30 FEATURES AND CONTROLS Component Locations 1100GT User Manual...

  • Page 31: Indicator And Warning Lights

    1. AWD indicator 2. Tachometer 3. Temperature warming light 4.Low battery and Over Voltage 5. Fuel indicator 6. turning indicator 7.Engine malfunction warming light 8. Fuel warming light 9.Water temperature warming light 10. High beams indicator 11.Gear indicator 12.Oil pressure low warming light 13. Parking indicator light 1100GT User Manual...

  • Page 32: Switch

    2. Driver model turn switch 3. Turning switch 4. Light switch 5. Low beams/High beams turn 6. Horn switch 7. Warning indicator light switch Wiper switch(optional) 9. Spot light (optional) 10.Cigarette lighter winch switch(optional) 12.Auxiliary DC jack(12V 120W/10A) 1100GT User Manual...

  • Page 33: Seats

    1. Take up the seat belts which are located on the edges of seat and across your shoulders just like wear a coat. The buckle is in front of your abdomen. Make sure the belt is not twisted. 1100GT User Manual...

  • Page 34: Seat Belt Inspection

    4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. 1100GT User Manual...

  • Page 35: Fuel Tank Cap

    FEATURES AND CONTROLS Fuel Tank Cap Never allow a child to refuel or handle gasoline. The fuel tank filler cap is located on the right-hand side of the vehicle behind the passenger seat. When refueling, always use unleaded gasoline. 1100GT User Manual...

  • Page 36: Ignition Switch

    The cigarette lighter installed on the vehicle. The socket also can be used for phone charging and external power supply. Note: The voltage of the socket is 12V, DC. Please make sure the voltage matches your electro-set’s. 1100GT User Manual...

  • Page 37: Gear Selector

    2. When the vehicle is fully stopped, pull the parking brake lever rearward as far as possible to set the parking brake. 3. Stop the engine. 4. To release the parking brake, apply the brakes and push the lever toward the passenger seat and forward. 1100GT User Manual...

  • Page 38: Brake Pedal

    See page 60 for throttle pedal adjustment procedures. If the throttle cable should stick in an open position when the operator releases the throttle pedal, the engine will stop and power to the rear wheels will cease. 1100GT User Manual...

  • Page 39: Operation

    Do not operate at full throttle or high speeds during the first three hours of use. Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands. 1100GT User Manual...
  • Page 40 A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Avoid aggressive acceleration and high speed operation during the break-in period. 1100GT User Manual...

  • Page 41: Pre-Ride Inspection

    Seat Belts Check length of belt for damage, check latches for proper operation Brake fluid Ensure proper level Tires Inspect condition Throttle system Ensure proper operation 69 70 Gearcase fluid Ensure proper levels Spark plug Inspect condition 1100GT User Manual...

  • Page 42: Safe Operation Practices

    11. Never operate the vehicle on a frozen body of water. 12. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. 13. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use. 1100GT User Manual...

  • Page 43: Starting The Engine

    If the engine does not start and all conditions are favorable, change the spark plug and try again. 7. Vary the engine RPM slightly with the throttle to aid in warm-up until the engine idles smoothly. 8. Release the parking brake before driving. 1100GT User Manual...

  • Page 44: Stopping The Engine

    2. Place the transmission in neutral. 3. Set the parking brake. 4. Stop the engine. 5. Remove the ignition key to prevent unauthorized use. 1100GT User Manual...

  • Page 45: New Operator Driving Procedures

    2 inches (5 cm). 8. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. See page39. 1100GT User Manual...
  • Page 46 ● Never turn while applying heavy throttle. ● Never turn the steering wheel abruptly. ● Operate at speeds appropriate for your skills, the conditions and the terrain. ● Do not attempt to do power slides, “donuts”, jumps or other driving stunts. 1100GT User Manual...

  • Page 47: Driving With A Passenger

    5. Make sure the passenger has at least 2 inches (5 cm) of clearance between his helmet and the top of the cab frame. 6. Never carry more than one passenger in this vehicle. 1100GT User Manual...

  • Page 48: Driving On Slippery Surface

    When operating on slippery surfaces such as ice or loose gravel, slow down and use extra caution to help prevent skidding or sliding. Always use extra caution when operating on sand or on rough, slippery or loose terrain. Do not operate on excessively rough, slippery or loose terrain. 1100GT User Manual...
  • Page 49 2. Be alert, watch the path ahead and avoid quick turns, which can cause skids. 3. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid. 1100GT User Manual...

  • Page 50: Driving Uphill

    8. If the vehicle stalls while climbing a hill, apply the brakes. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying the brakes lightly to control speed. 1100GT User Manual...

  • Page 51: Driving On A Sidehill

    5. Avoid driving down a hill at an angle, which would cause the vehicle to lean sharply to one side. Always drive straight downhill. 6. Apply the brakes lightly to keep speed slow. 1100GT User Manual...

  • Page 52: Driving Through Water

    If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on page 76, and take the vehicle to your dealer as soon as possible. 1100GT User Manual...

  • Page 53: Driving Over Obstacles

    4. Do not drive over large obstacles such as rocks and fallen trees. If it’s unavoidable, use extreme caution and drive slowly. 5. Always have a passenger dismount and move away from the vehicle before driving over an obsta- cle that could cause an overturn. 1100GT User Manual...

  • Page 54: Driving In Reverse

    Follow these precautions when driving in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never apply the throttle suddenly. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid making sharp 1100GT User Manual...

  • Page 55: Parking On An Incline

    A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Place the transmission in neutral. 2. Set the parking brake. 3. Stop the engine. 4. Always block the rear wheels on the downhill side. 1100GT User Manual...

  • Page 56: Maintenance

    Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause or see your dealer. 1100GT User Manual...
  • Page 57 Perform a break-in oil change at one month － Inspect; replace as needed Ⅰ Air filter, main element － － Weekly Ⅰ Monthly 100 (160) Inspect periodically Brake pad wear Ⅱ Idle speed Check; adjust as needed － 1100GT User Manual...
  • Page 58 Ⅰ Perform these procedures more often for vehicles subjected to severe use. Ⅱ Have an authorized dealer perform these services. Remark：1.If the Odometer indication is large, please repeat this maintenance. 2.If operate this vehicle at special wet or dusty area, you had better shorten the maintenance interval. 1100GT User Manual...

  • Page 59: Engine Oil

    49. Oil may need to be changed more frequently if the recommended oil is not used. Oil Recommendations Mixing brands or using a non-recommended NOTICE: oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands. Engine oil classification of the UTV 1100GT User Manual...
  • Page 60 If the oil level is over the full/safe mark, change the oil immediately. 5. Add the recommended oil as needed. 6. Reinstall the dipstick. 1100GT User Manual...
  • Page 61 7. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 8. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 1100GT User Manual...
  • Page 62 14. Stop the engine. Inspect for leaks. 15. Re-check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick. 16. Dispose of used filter and oil properly. 1100GT User Manual...

  • Page 63: Transmission (Main Gearcase)

    6. Add SAE 80W/90 GL-5 of the recommended oil to the fill hole. Maintain the oil level at the bottom of the fill plug hole. Do not overfill. 7. Reinstall the fill plug. 8. Check for leaks. 9. Discard used oil properly. 1100GT User Manual...

  • Page 64: Spark Plugs

    Specified spark plug: K6RTG. Spark Plug Removal and Replacement 1.Remove the spark plug cap. 2.Using the spark plug wrench provided in the tool kit, remove the plug by rotating it counterclockwise. 3.Reverse the procedure for spark plug installation. 1100GT User Manual...

  • Page 65: Cvt System

    Combination of fixed 21102-T02-0000 Locking nut M32x1.5 40±1 ○ disk driving wheel GB/T6184-2000 Locking nut 6±1 Swing block shaft Driving chain 21001-T02-0000 M12x1.25 120±10 Engine crankshaft connection bolt Driven/driving chain M12x1.25 21004-T02-0000 80±10 Gearbox input shaft connection bolt (Left-spin) 1100GT User Manual...
  • Page 66 So after pulley assembly, you should use exclusive check tool to check whether the CVT driving plate is accord with the center of driven plate. （ The distance between driving plate and driven plate is 39.8±0.15 checked by exclusive check tool for CVT assembly）refer to picture3-1-1: （Picture 3-1-1） 1100GT User Manual...
  • Page 67 CVT System Usage and maintenance If there is space between CVT and check tool, use the gasket to adjust between input shaft of gearbox and CVT. The thickness of every gasket is 0.5mm. refer to picture 3-1-1-2 1100GT User Manual...
  • Page 68 Belt Assembly： After the belt assembly is finished, the belt tension should be appropriate. Too loose or too tight will obvious effect the operating life of belt. So the verticality of loose edge should be checked after the belt assembly is finished, the drooping height is 10~~15mm, refer to picture 3-1-2 1100GT User Manual...
  • Page 69 CVT components and relative engine and gearbox. If indeed need to disassemble, the parts need to professional dynamic balance check after assembly. 1100GT User Manual...
  • Page 70 Please maintenance and check the CVT as below chart. maintenance Period（As anyone is firstly expired ） Item Month Distance Time（h） 1500 Check, clean, change the abrasion Driving、driven part parts Belt 1500 Check, change if needs Countermark position 1100GT User Manual...
  • Page 71 MAINTENANCE CVT System Appearance、installation dimension map 1100GT User Manual...
  • Page 72 ● This CVT system is intended for use on our company products only. Do not install it in any other product. ● Always make sure the CVT housing is securely in place during operation. 1100GT User Manual...
  • Page 73 6. Take the vehicle to your dealer for service as soon as possible. NOTICE: Exposure to salt water will cause corrosion to metal components. If your vehicle is operated in salt water areas, rinse it off frequently with fresh water. 1100GT User Manual...

  • Page 74: Filter System

    4.Wash the filter element in warm soapy water, then rinse and let dry. If the filter element is damaged, install a new filter. JOINT,AIR CLEANER CIRCLIP PRIMARY COVER 4. FILTER ELEMENT TAIL COVER 1100GT User Manual...
  • Page 75 6. Reinstall the filter element and tail cover. Secure the fixed card. NOTICE Never operate the vehicle with the filter element removed. Dirt will enter the engine, causing rapid wear and severe damage to the engine. 7. Reinstall rear decorative board. 1100GT User Manual...

  • Page 76: Cooling System

    Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap. Allow any remaining pressure to escape before completely removing the cap. 1100GT User Manual...

  • Page 77: Throttle System

    Check the throttle pedal freeplay at the intervals outlined in the Periodic Maintenance Chart beginning on page 49. Adjust the freeplay if necessary. 1100GT User Manual...
  • Page 78 1. Place the transmission in neutral. Set the parking brake. 2. Start the engine. Allow it to warm up thoroughly. 3. Measure the distance the throttle pedal moves before the engine begins to pick up speed. Freeplay should be 1/16 to 1/8 inches (1.5-3 mm). 1100GT User Manual...

  • Page 79: Efi System

    NOTE: The idle speed limit screw does not allow the adjustment, the engine idle speed depend on the EFI system adjustment completely, does not hand adjust the idle speed limit screw. 1100GT User Manual...

  • Page 80: Brakes

    2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear, damage and looseness. 4. Inspect the brake pad wear surface for excessive wear. 5. Change pads when worn to 3/64" (1 mm). 1100GT User Manual...

  • Page 81: Brake Fluid

    Level below the minimum, you must add the brake fluid. 4. Apply the brake forcefully for a few seconds and Maximum=H Minimum=1/4H Check for fluid leakage around the fittings. 1100GT User Manual...

  • Page 82: Steering Wheel Inspection

    WARNING! Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your dealer perform the adjustments. 1100GT User Manual...

  • Page 83: Tires

    2. Place the transmission in neutral. Set the parking brake. Stop the engine. 3. Loosen the wheel nuts slightly. 4. Elevate the side of the vehicle by placing a suitable stand under the frame. 5. Remove the wheel nuts. Remove the wheel. 1100GT User Manual...

  • Page 84: Vehicle Immersion

    7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the transmission follow the procedure on page 65 for drying. 1100GT User Manual...

  • Page 85: Battery

    Get prompt medical attention. EYES: Flush with water for 15 minutes and get prompt medical attention. Keep batteries away from sparks, flames, cigarettes or other sources of ignition. Ventilate when charging or using in a closed. 1100GT User Manual...

  • Page 86: Fuse Replacement

    3. Fuel pump:20A 11.2WD/4WD/Brake: 15A 4. Fan fuse: 30A 12. Turn light/ Horn Fuse:10A 5. Power output fuse: 30A 13. Meter /ECU:10A 6. Vacant(EPS):30 A 14.Wiper/Winch/Dumping Sump Switch :15A 7. Ignition coil: 20A 15.Spare(heater):20A 8. Fuel injector: 15A 1100GT User Manual...
  • Page 87 Always use a fuse of the specified rating. Never use a material in place of the proper fuse. CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 1100GT User Manual...

  • Page 88: Cleaning And Storage

    1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last. 2. Rinse with clean water frequently. 3. Dry surfaces with a chamois to prevent water spots. 1100GT User Manual...
  • Page 89 6. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place (less than 0 °C (30 °F) or more than 30 °C (90 °F)). 1100GT User Manual...

  • Page 90: Malfunction Analysis And Elimination

    2. No ignition ② Wet on plug or smudge Clean, dry or Change generated from ③ Ignition coil problem Change plug ④ Touch loop got open or short Change circuit ⑤ Magneto problem Change ⑥ ECU problem Change 1100GT User Manual...
  • Page 91 Adjust or Change ⑥Adjust screw of idle sets wrong. Adjust ① Dirt on plug Clean or Change Electric parts ② Gap of plug not correct Change or Adjust problem ③ Ignition loop problem Change ④ ECU problem Change 1100GT User Manual...
  • Page 92 ⑥ Seal of valve rod broken 1. Fuel supply ① Blocked in muzzle of throttle Clean or change system fault body Clean or change ② Air filter is dirty Tighten or change ③ Leakage on air intake pipe Drain the extra lube 1100GT User Manual...
  • Page 93 Change or repair ⑦ Swing arm or cam shaft worn Change 1. Fuel system fault ① Octane number is lower Use the right fuel Engine ② Fuel pass blocked Clean the fuel pass overheats ③ Fuel pump problem Change 1100GT User Manual...
  • Page 94 5. Miscellaneous ① Carbon accumulated on top of Clear piston ② Too many or less lube Drain or Refill ③ Unsuitable lube used Change Noise from Noise on air valve ① Gap on valve is too big Adjust 1100GT User Manual...
  • Page 95 ③ Bearing worn out Change ④ Bush worn out Change Gasoline 1.Fuel system ①Octane number is too low Change with gasoline engine lacks happens whose Octane number power malfunction accords with regulation accelerating ②Oil routine is blocked and oil supply 1100GT User Manual...
  • Page 96 ② Valve channel Blocked Clean ③ Air inlet channel blocked Clean ④ Air inlet bypass Blocked Clean ⑤ Starting pin not closed completely Adjust ⑥ Idle screw not suitable Adjust ⑦ Height of floater not correct Adjust 1100GT User Manual...
  • Page 97 ③Speeding adjusting plate slipping is Repair or Change blocked ④Spring force of adjuster is short Repair or Change Out of gear Gear Box or Gear Speed changing drum groove Change ① shifting system worn out 1100GT User Manual...
  • Page 98 Adjust or Change ④Front wheel location is wrong Check or adjust ⑤One side wheel is locked or brake could not Repair arrester release ⑥Front and rear suspension parts have been Screw or Change loosened, bent or damaged suspension parts 1100GT User Manual...
  • Page 99 ②Wheel hub bearing has been damaged or Change or adjust jump adjustment is wrong ③Left and right swing arm ball head has been Change abraded or loosened ④Drag pole tie-in has been abraded or Change loosened ⑤Front wheel location is wrong Check、adjust 1100GT User Manual...
  • Page 100 ②Brake disk and brake hoof contacts badly or dirt on surface ③Brake drum and brake hoof wear badly Change ④Brake main pump is damaged or leaks oil Repair or change ⑤Brake branch pump is damaged or leaks oil Repair or Change ⑥Brake liquid is short 1100GT User Manual...
  • Page 101 ④Parking brake drag line could not return Lubricate or Change ⑤Brake branch clip block Repair or Change ⑥Abrasion of brake drum and brake hoop is Change too big, and clearance is too great ⑦Brake pipeline has been concaved Change 1100GT User Manual...
  • Page 102 ④Fuse burn out Change ⑤Switch damaged Change Starter does not ①Starter has been damaged Repair or Change rotate when ②Starting relay has been damaged Change starting ③Grounding of starter is bad Repair ④Ignition switch has been damaged Change 1100GT User Manual...
  • Page 103 ⑤Grounding wire contacts badly Repair headlight) Meter works Meter and ①Fuse has been burned. Change badly wire ②Route has been cut off, tie-in contacts badly Repair route ③Instrument has been damaged Change ④Sensor has been damaged Change 1100GT User Manual...

  • Page 104: W A R R A N T

    In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing of upholstery material, corrosion, or defects in parts, components or the vehicle due to fire, explosions or any other cause beyond company' control. 1100GT User Manual...
  • Page 105 If any of the above terms are void because of state or federal law, all other warranty terms will remain in effect. EMISSION： Reach Euro Ⅱ emission standard. 1100GT User Manual...
  • Page 106 For questions call company Customer Assistance: For questions, please call Crossfire Motorcycles: China:+86(0)579 82258522 Phone: (02) 9822 88 99 1100GT User Manual...

  • Page 107: Specifications

    5000mm (196.9 in) Maximum speed ≥85 km/h Basic weight: Mass of whole equipments (Not include 711kg 800 kg driver) Engine: Engine type Water-cooled 4-stroke, SQR472 Cylinder arrangement Four cylinder Displacement 1.083L Bore × stroke 72×66.5 mm (2.83×2.62 in) 1100GT User Manual...
  • Page 108 Electric Lubrication system Pressure spray Engine oil: Type Recommended engine oil classification Quantity: Without oil filter cartridge replacement 3.6L(3.8 US qt) With oil filter cartridge replacement 3.5L(3.7 US qt) Final gear case oil: Type SAE 85W/90 GL-5 1100GT User Manual...
  • Page 109 UNLEADED GASOLINE 93 OCTANE OR ABOVE Fuel tank capacity 35L (9.3Gal) EFI System : Type/quantity SIMK31 Manufacturer SIEMENS VDO Spark plug: Type/manufacturer K6RTG Spark plug gap 0.9-1.1 mm (0.035–0.043 in) wet, hoof centrifugal type Clutch type: Transmission: 1100GT User Manual...
  • Page 110 High gear 2.66 Low gear 5.527 Reverse gear 6.80 Chassis: Frame type Steel tube frame Caster angle 8° Trail Tire: Type Tubeless Size front 26×9-14 rear 26×11-14 Brake: Front brake type Dual disc brake operation Left foot operation 1100GT User Manual...
  • Page 111 Electrical: Ignition system Generator system A.C. magneto Battery type Battery capacity 12V 36Ah Headlight type: Bulb voltage, wattage × quantity: Headlight 12 V 35 W/35 W × 2 Tail/brake light 12 V 21W/5W × 2 Indicator light 1100GT User Manual...
  • Page 112 Fuses: Battery fuse Electronic clock/ECU Fuel pump 20 A Fan fuse Power output fuse Spare(heater) Ignition coil Fuel injector 15 A Light fuse MP3/small light 10 A Turn light/ Horn Fuse Wiper/Winch/Dumping Sump Switch Meter 10 A 1100GT User Manual...
  • Page 113 MODEL 1100UE 1100UEL Vacant(EPS) 30 A 2WD/4WD/Brake 15 A 1100GT User Manual...

Table of Contents