Crossfire 600GT User Manual
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Crossfire 600GT User Manual

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CROSSFIRE
600GT
!
READ THIS MANUAL CAREFULLY!
IT CONTAINS IMPORTANT SAFETY INFORMATION
USER MANUAL
!
WARNING
THIS VEHICLE IS TO BE OPERATED BY
USER OLDER THAN 16 YEAR OF AGE.
NOT FOR CHILDREN.
* PLEASE READ THE MANUAL BEFORE OPERATION *
* FOLLOW OUR WARNINGS *

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  • Page 1 CROSSFIRE 600GT READ THIS MANUAL CAREFULLY! IT CONTAINS IMPORTANT SAFETY INFORMATION USER MANUAL THIS VEHICLE IS TO BE OPERATED BY WARNING USER OLDER THAN 16 YEAR OF AGE. NOT FOR CHILDREN. * PLEASE READ THE MANUAL BEFORE OPERATION * * FOLLOW OUR WARNINGS *...
  • Page 2 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Introduction Congratulations on the purchase of your Utility Vehicle (UTV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 3 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Important Safety Notice ●This vehicle is designed and manufactured for off-road use. ●Check the laws and regulations in force before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
  • Page 4 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION A UTV CAN BE HAZARDOUS TO OPERATE. A UTV handles differently from other vehicles including motorcycles, ATVs and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 5 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard. Never hold onto the enclosure except when using the handgrip inside the enclosure.
  • Page 6 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees.

  • Page 7: Understanding Warnings

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.

  • Page 8: Safety Alert

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual care fully. Follow their instructions to remain safe.

  • Page 9: Safety Warning

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 10 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING NOTE：Maximum tire pressure:Front :24psi(170kPa) Rear : 22psi(150kPa) 3- 2...
  • Page 11 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 3...
  • Page 12 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 4...
  • Page 13 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 5...
  • Page 14 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 3- 6...
  • Page 15 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 3. SAFETY WARNING 21（option） 3- 7...
  • Page 16 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.

  • Page 17: Daily Pre-Ride Inspection

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION released. Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches. 6, Engine stop switch— check for proper function.
  • Page 18 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
  • Page 19 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD When transporting the vehicle in another vehicle, be sure it is kept in an upright position. Otherwise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries.
  • Page 20 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal. WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident.
  • Page 21 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Try to stop the tipping vehicle with your arm or leg. WHAT CAN HAPPEN You could be severely injured. You could suffer a crushed hand, arm, leg, or foot, HOW TO AVOID THE HAZARD You must keep your arms and legs inside the vehicle until it has stopped moving.
  • Page 22 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed.
  • Page 23 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Driving with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes.
  • Page 24 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, ask our authorized dealer.
  • Page 25 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires.
  • Page 26 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material.
  • Page 27 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct.
  • Page 28 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases.
  • Page 29 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable.
  • Page 30 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating/ riding this UTV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating/ riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
  • Page 31 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the UTV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 32 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the UTV or could cause you to lose your balance and fall off the UTV.
  • Page 33 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 34 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN UTV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
  • Page 35 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 36 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in UTV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill.
  • Page 37 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the UTV. You may also regain traction unexpectedly, which may cause the UTV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control.
  • Page 38 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you.
  • Page 39 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident.
  • Page 40 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.
  • Page 41 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 6. V.I.N. AND ENGINE SERIAL NUMBER 6- 1...
  • Page 42 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 6. V.I.N. AND ENGINE SERIAL NUMBER Record these numbers from your UTV in the spaces provided. 1. Frame VIN (Rear right of the frame tube) 2. Engine Serial Number (Left side of engine crankcase) The vehicle frame and engine serial numbers are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required.

  • Page 43: Control And Parts Functions

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES Switch On Panel 1. Switch 2WD / 4WD and Front Diff Lock 6. Rear Diff Lock Switch 2. Turn Signal Lamp Switch Switch Emergency 3. Horn Switch 8.Tractor Switch(optional) 4.
  • Page 44 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Always shift as the vehicle stop. NOTE: When shift 2WD / 4WD, the mechanics in the front gear box maybe still engaged / disengaged, the mechanics would finally disengaged / engaged when rides on a hard surface or rides in reverse.
  • Page 45 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. 6. Rear Diff Lock Switch When in 2WD, the switch can change rear diff lock or rear diff unlocked.

  • Page 46: Accelerator Pedal

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS LCD METER 1. Turn Left Indicator Light 11. Coolant Temperature Meter 2. Position Lamp Indicator 12. 2WD/4WD/DIFF Lock Indicator 3. High Beam Indicator Light 13. Gear Position Indicator 4. Parking Brake Indicate Lamp 14.
  • Page 47 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Make sure the accelerator pedal fully returns to the idle position as soon as it is released.

  • Page 48: Brake Pedal

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS BRAKE PEDAL 1.Brake pedal Press the brake pedal to slow or stop the vehicle. WARNING Never operate the UTV with a spongy feeling brake pedal. Operating the UTV with a spongy brake pedal can result in loss of braking. Loss of braking could cause an accident.
  • Page 49 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS AUTOMATIC TRANSMISSION GEAR SELECTOR OPERATION The transmission gear selector is located at the right side of the steering wheel. The transmission selector lever has five positions: parking; reverse; neutral; high forward; and low forward...

  • Page 50: Fuel Tank Cap

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS FUEL TANK CAP 1.Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. SEATS 1.Drive seat 2.Passenger seat To remove a seat, lift the rear of the seat, and then slide the seat up and backward.

  • Page 51: Seat Belts

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS SEAT BELTS 1.Seat belt (×2) 2.Latch plate (×2) 3.Buckle (×2) This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle.
  • Page 52 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS To Wear The Seat Belt Properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.

  • Page 53: Cargo Bed

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS CARGO BED 1.Cargo bed 2.Tailgate 3.Cargo hook (×4) Opening And Closing The Tailgate 1.Tailgate 2. handle To open Pull the handle, and then lower the tailgate. To close Place the tailgate in the original position, and be sure that it is locked into place.
  • Page 54 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS To lower Lower the cargo bed slowly to its original position and be sure that it is locked into place. OPTIONAL: CARGO BED (IRON) 1.Cargo bed 2.Tailgate Opening And Closing The Tailgate 1.Tailgate...
  • Page 55 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS cargo bed until it stops. To lower Lower the cargo bed slowly to its original position and be sure that it is locked into place. WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered.

  • Page 56: Trailer Hitch Bracket

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD Carrying a passenger/ passengers in the cargo bed WHAT CAN HAPPEN The passenger(s) could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger/ passengers in the cargo bed.

  • Page 57: Engine Cooling System

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS To Open Unhook the hood latches, pull down the hood and then take it out. To Close Put the hood in place, push up it and then lock the latch. WARNING...
  • Page 58 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS WARNING Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator Coolant Level Inspection...
  • Page 59 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ⚫ Do not over fill the tank. Do not fill the tank neck. ⚫ If you get gasoline on your skin or clothing, immediately wash it off with soap and water and change clothing.
  • Page 60 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS 3. Stop the engine, remove dipstick (1) and wipe dry with a clean cloth. 4. Put dipstick into the oil tank (don’t screw in it), remove it and read the oil level.

  • Page 61: Starting The Engine

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors.
  • Page 62 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE NOTE: If the engine fails to start, release the key, and then try starting again. Wait a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt.
  • Page 63 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 8. STARTING THE ENGINE 5. Start the engine. 6. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle.

  • Page 64: Vehicle Break-In Period

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 9. VEHICLE BREAK-IN PERIOD The break-in period for your new UTV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 65: Safe Riding Gear

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 10. RIDING GEAR SAFE RIDING GEAR Always wear clothing suite to the type of riding you are doing. UTV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury.
  • Page 66 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 10. RIDING GEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.
  • Page 67 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS CARRYING LOADS Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: Never exceed the weight limits shown.

  • Page 68: Carrying Loads

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS Make sure the load does not interfere with controls or your ability to see where you are going. Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer.
  • Page 69 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 11. CARRYING LOADS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.

  • Page 70: Driving Your Vehicle

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner’s Manual completely and understand the operation of the controls.

  • Page 71: Learning To Operate Your Vehicle

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice control of the accelerator pedal, brakes, steering, and drive select lever.

  • Page 72: Going Uphill

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE BRAKING Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces.

  • Page 73: Going Downhill

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for it or your abilities. Never operate vehicles on hills steeper than 20％. Do not drive across the face of a hill. Go straight up the hill. Practice on smaller hills before attempting large hills.
  • Page 74 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE obstacles that may appear. WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill. Never go down a hill at high speed.

  • Page 75: Crossing Through Shallow Water

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE arm or/ and leg outside the vehicle, do not try to stop tipping with your arm or leg. You could be severely injured. You could suffer a crushed hand, arm, leg, or foot, if part of your body is caught underneath the vehicle.

  • Page 76: Encountering Obstacles On The Trail

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or going out of control.
  • Page 77 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 12. DRIVING YOUR VEHICLE Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when operating over large obstacles, such as large rocks or fallen trees.

  • Page 78: Cvt System

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 13. CVT SYSTEM WARNING The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe: Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at high speeds.
  • Page 79 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 13. CVT SYSTEM On this ATV, the approximate gear ratio difference between high and low range is 1:1.88.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed.
  • Page 80 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 14. BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 81 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 14. BATTERY An exploding battery can cause serious injury or death. WARNING Battery terminals and connections should be kept free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water.

  • Page 82: Exhaust System

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of UTV. Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The...

  • Page 83: Periodic Maintenance Schedule

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer. More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 84 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item Accelerator pedal Pre-ride Pre-ride Inspect –adjust, lubricate, replace if necessary; pre-ride inspection item Fuel System Pre-ride Pre-ride Check for leaks at tank cap, lines, fuel valve, filter, and carburetor.
  • Page 85 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Item Hours When Remarks Engine Cylinder Head 25 hrs 3 months Inspect (re-torque required at Cylinder Base first service only) Fasteners General Lubrication 50 hrs 3 months Lubricate all fittings, pivots, cables, etc. Engine 30 hrs 3 months Check Level Daily;...
  • Page 86 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Item Hours When Remarks Front Suspension 50 hrs 6 months Inspect-lubricate, tighten fasteners Rear Suspension 50 hrs 6 months Inspect, tighten fasteners Spark Plug 100 hrs Inspect-replace if months necessary Ignition Timing 100 hrs...

  • Page 87: Lubrication Recommendations

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE LUBRICATION RECOMMENDATIONS Item Lube Rec Method Frequency SAE10W-50/ 1. Engine Add to proper Check level daily level on dipstick 2.Brake Fluid DOT 3 Only Maintain level As require; Between fill lines. See change “16. MAINTENANC/ every two years Brakes”...
  • Page 88 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Item Lube Rec Method Frequency 5.Steering system Grease Lubricate the pivoting Every 3 months and sliding parts or 50 hours 6.Tie rods Grease Grease Semi-annually 7.Shift Grease Locate fittings Semi-annually Linkages and Grease 8.Front Wheel...

  • Page 89: Periodic Maintenance Record

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M：molybdenum disulfide(MoS ) grease(water resistant). 4. *When suspension action becomes stiff or after washing.
  • Page 90 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Use the following chart to record periodic maintenance work： Maintenance Servicing Servicing Dealer Remarks Interval Date Performed Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs The following items should be checked occasionally for tightness;...

  • Page 91: Axle Boots

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Bolt Size Specification Front M10X1.25 63Ft.Lbs 85N.m Rear M10X1.25 63Ft.Lbs 85N.m Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by an authorized dealer.

  • Page 92: Rear Spring Adjustment

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE REAR SPRING ADJUSTMENT The rear shock absorber spring is adjusted by rotating the adjuster in the direction required to increase or decrease spring tension. Rear Spring Adjustment AIR FILTER SERVICE 1. Remove the seat.
  • Page 93 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE Have an authorized dealer repair as necessary for proper operation. Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease CAMBER AND CASTER The camber and caster are non-adjustable. TOE ALIGNMENT CHECK WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment.
  • Page 94 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE WARNING If the tie rod is positioned incorrectly or adjusted incorrectly, it will not pivot, may break, and may separate. Severe injury or death can result BRAKES Front brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest.
  • Page 95 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE insure proper diaphragm operation. Use DOT 3 brake fluid. Check brake system for fluid leaks. Check brake for excessive travel or spongy feel. Check friction pads for wear, damage and loosened. Check security and surface condition of the disc.

  • Page 96: Parking Brake

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE harmful chemical reaction and lead to poor braking performance. Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.
  • Page 97 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE turn for 10 to 20mm free play at the end of the parking lever. 4. Tighten the jam nuts securely against the adjusters. 5. Make sure the rear wheels turns freely without dragging. 6. Turn the adjustor (the one on the lever) and apply the lever. While adjusting, it is important you apply the lever back and forth for operation, free play and the locking of the parking position.

  • Page 98: Spark Plugs

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE SPARK PLUGS Inspect: Insulator ① Abnormal color: Replace. Normal color is a medium- To-light tan color. Electrode ② Wear/damage: Replace. Clean: Spark plug (with spark plug cleaner or wire Standard spark plug brush) DPR7EA-9(NGK) Measure: Spark plug gap ③...
  • Page 99 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 10°F(-12℃), and riding between 10°F (-12℃) and 30°F (0℃) when most trips are slow speed and less than 5 mph (8km/h).Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot. Do not allow hot oil to come into contact with skin as severe burns may result 1.
  • Page 100 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 1. Remove the drain plug. Catch and discard used oil properly. 2. Clean and reinstall the drain plug with a new sealing washer and tighten securely (11~15ft. lbs/15~20N.m). 3. Remove the fill plug and add 10 ounces (300ml) of SAE GL-4 85W/90 Weight Gear Lubricant and inspect oil level.

  • Page 101: Wheels And Tires

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 1. Remove the drain plug. Catch and discard used oil properly. 2. Clean and reinstall the drain plug with a new sealing washer and tighten securely (14.8 ft. lbs/20N.m). 3. Remove the fill plug and add 7-8.5 ounces (200ml-250ml) of SAE GL-4 85W/90 Weight Gear Lubricant and inspect oil level.
  • Page 102 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE installed it could affect vehicle handling and tire wear. Tire Pressure front rear see detail on the mark of sidewall see detail on the mark of sidewall Wheel Removal Procedure 1. Stop the engine, place the transmission in gear and lock the parking brake.
  • Page 103 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE LIGHTS Keep your headlights and taillights clean. Poor light while riding can result in an accident causing severe injury or death. Do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp.
  • Page 104 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 1. Remove the Side Cover ①. 2. Remove the Side Cover ②. 3. Remove the connector and Remove two Bolts from the cover C. 4. Remove two Nuts from the bracket of the light.

  • Page 105: Storage Tips

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE 8. Re-install cover A and cover B. CLEANING YOUR UTV Keeping your UTV clean will extend the life of various components. Washing Never use a high pressure type car wash system, it can damage to the wheel bearings, transmission seals, body panels, brakes and warning labels, and water might enter the engine or exhaust system.
  • Page 106 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 16. MAINTENANCE change if necessary: transmission; brake fluid (change every two years or as required if fluid looks dark or contaminated). Fog the Engine——Spray a light oil into the cylinder through the spark plug hole. Check and Lubricate Cables/Grease——Inspect all cables and lubricate.

  • Page 107: Troubleshooting

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solutions Loading the UTV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the UTV to prevent belt burning high range.
  • Page 108 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING WARNING This UTV is equipped with EFI system ,If the battery is under 12 Volt, the engine will not start. NOTE: The following trouble shooting does not cover all the possible causes of trouble.

  • Page 109: Poor Idle Speed Performance

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING IGNTION SYSTEM Battery Ignition system Improperly charged battery Faulty ignitor unit Faulty battery Faulty pick up coil Broken magneto woodruff key Fuse Burnt out, improper connection Spark plug Switch Improper plug gap Faulty main switch Worn electrodes Faulty “ENGINE STOP”...

  • Page 110: Poor Speed Performance

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING POOR SPEED PERFORMANCE Ignition system Compression system Dirty spark plug Worn cylinder Improper heat range Worn or seized piston ring Faulty igniter unit Cylinder head gasket broken Faulty pick up coil Cylinder gasket broken...
  • Page 111 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING Incorrect engine oil level Improper engine oil quality (High viscosity) Low engine oil quality Brakes Dragging brake Cooling system Inoperative fan motor Faulty thermostat Faulty thermo switch Incorrect coolant level (low coolant level) Faulty radiator (Clogged, damage)

  • Page 112: Poorstarting Performance

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 17. TROUBLESHOOTING CLUTCH SLIPPING CVT SYSTEM Clutch weight spring Uncorrect Primaty Clutch Position Worn/loose Uncorrect engine mount (see 13. CVT system) Clutch shoe Worn/ damaged Primary sliding sheave Seized POORSTARTING FAULTY BRAKE PERFORMANCE POOR BRAKING EFFECT...
  • Page 113 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 18. TOOL 18-1...

  • Page 114: Specification

    Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 19. SPECIFICATION Dimensions & Capacities L X W X H 2790×1470×1920 mm 110×58×76 in Seat height 860 mm 33.8 in Wheel Base 1855 mm 73 in Outer: 4500 mm 177 in Turn Radius Inner: 3000 mm...
  • Page 115 Crossfire 600GT OWNER’S/OPERATOR’S MANUAL 19. SPECIFICATION Engine Engine Type LH191MR 4Stroke, Single Cylinder, SOHC Bore x Stroke 87.6 x 82 mm Displacement 499.5cc Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Ignitions Spark Plug Type DPR8EA-9（ NGK）...
  • Page 116 600GT USER MANUAL...

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