Table of Contents
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1.CONTENTS
1. Contents ........................................................................................................................ 1
2. Control location ............................................................................................................. 3
3. Before riding .................................................................................................................. 4
4. Safe riding ..................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use genuine spare parts ............................................................................................... 5
7. Use of each component ................................................................................................ 6
Gauges .......................................................................................................................... 6
Operation of ignition switch ........................................................................................... 7
Operation of steering handle lock switch ....................................................................... 7
Operation of seat open switch ....................................................................................... 7
Use of buttons ............................................................................................................... 7
Storage box....................................................................................................................... 9
Safety helmet hook ......................................................................................................... 10
Fuel tank cap ................................................................................................................ 10
Brake ............................................................................................................................ 10
8. Important points and cautions for starting engine ........................................................ 11
9. The best way to drive off ............................................................................................. 12
The control of throttle valve handle ............................................................................. 12
Parking method ........................................................................................................... 12
10.Inspection and maintenance before riding ................................................................... 13
Routine inspection ....................................................................................................... 13
Engine oil inspection and change ................................................................................ 13
Fuel inspection.............................................................................................................. 14
Transmission oil inspection and change ....................................................................... 14
Inspection and adjustment of brake free play .............................................................. 15
Disc brake inspection (depending on models) ............................................................. 16
Throttle valve handle clearance adjustment ................................................................ 17
Inspection and maintenance of battery ........................................................................ 17
Tire inspection ............................................................................................................. 18
Steering handle front shock absorbers inspection ....................................................... 18
Checking and changing fuses ..................................................................................... 19
Checking the turn signal lights and horn ..................................................................... 19
Checking the front and rear lights ............................................................................... 19
Checking the brake light .............................................................................................. 19
Copyright ©2008-2009 ETON America, all rights reserved.
1. CONTENTS
1
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Summary of Contents for E-TON Sport 50 AV05W9-A
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Page 1: Table Of Contents
1.CONTENTS 1. Contents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driving ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges .......................... 6 Operation of ignition switch ................... -
Page 2: Contents
1.CONTENTS 1. Cont ents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driv ing ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges ........................ - Page 3 1.CONTENTS Checking for fuel leakage .................... 20 Checking the lubrication of body’s various mechanisms ..........20 Checking the spark plug ....................20 Checking the air cleaner ..................... 20 11. When there is an abnormal condition or a trouble ............21 Diagnosis when engine does not start ................
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Page 4: Control Location
2.CONTROL LOCATION MODEL: AV05W9-A Turn signal/Horn switch Rear brake level Helmet hook Storage box Front turn signal light Front light / Position light Air Cleaner Kick starter pedal Main stand Side stand Engine number Fuel tank cap Light/Starter switch Engine start control switch Front brake level Frame number... -
Page 5: Before Riding
For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your E-TON dealer the operating manual and carefully read the following: Correct use of the motorcycle. Pre-delivery inspection and maintenance. -
Page 6: Driving
Also, it may result in unexpected troubles and lower the motorcycle’s performance. Always use E-TON Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long service life. -
Page 7: Use Of Each Component
7.USE OF EACH COMPONENT (The following is E-TON 4 stroke air-cooling 50 c.c. scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same. -
Page 8: Operation Of Ignition Switch
§OPERATION OF IGNITION SWITCH § “ON” position: Engine can be started in this position. Ignition switch key can not be removed. “OFF” position: Engine is shut off and can not be started in this position . Ignition switch key can be removed. §OPERATION OF STEERING HANDLE LOCK SWITCH §... - Page 9 Engine stop switch When the switch is turned to this position, press the electrical starter button, the engine can be started. When the switch is turned to this position, the engine can not be started. Light Switches According to USA regulation, there is no headlight switch. When you start engine, the headlight is turned Electrical starter button This is a starting motor button (switch) for engine starting.
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Page 10: Storage Box
Engine start Engine start control switch control switch The switch button position is under seat. “ON” position: Engine is locked and can not be started engine in this position. “OFF” position: When the ignition switch is “on” position, the start control switch is “off” position, press electrical starter button while holding the front or rear brake lever will start the engine. -
Page 11: Safety Helmet Hook
§SAFETY HELMET HOOK§ Hook Stop the motorcycle, and hook the safety helmet chin belt the hook. CAUTION: Do not hang the safety helmet onto this hook when riding to avoid damaging motorcycle and loosing safety helmet’s function. § FUEL TANK CAP §... -
Page 12: Important Points And Cautions For Starting Engine
8.IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: Please check the oil and fuel volume are adequate or not before starting the engine. To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly. -
Page 13: The Best Way To Drive Off
9.THE BEST WAY TO DRIVE OFF turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. §THE CONTROL OF THROTTLE VALVE HANDLE § Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. -
Page 14: Inspection And Maintenance Before Riding
Do the previous troubles still exist? CAUTION: If any problem founded during routine inspection, correct the problem before using the motorcycle again, have your motorcycle checked and repaired by the “E-TON dealer or authorized service personnel” if necessary. §ENGINE OIL INSPECTION AND CHANGE §... -
Page 15: Fuel Inspection
OIL CHANGE: Change engine oil after the first 300km, and change the engine oil every 1000km thereafter. In order to maintain the engine’s maximum performance, check whether the engine oil is enough every 500km. Add oil to upper limit if the engine oil has been found to be inadequate. -
Page 16: Inspection And Adjustment Of Brake Free Play
§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY§ INSPECTION: (Brake lever free play must checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. ◆If checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. -
Page 17: Disc Brake Inspection (Depending On Models)
§DISK BRAKE INSPECTION§ Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a wrench or similar tool, and check whether steering handle vibration in driving, or any parts’ interference may have damage the brake lines. -
Page 18: Throttle Valve Handle Clearance Adjustment
§INSPECTION AND MAINTENANCE OF BATTERY § The motorcycle is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your motorcycle checked by E-TON Authorized Dealer should any abnormality is found. ﹙Cleaning of battery terminals﹚... -
Page 19: Tire Inspection
Check steering handle if it is being pulled too tight by the brake cables. Take your motorcycle to E-TON Authorized Dealer for a check or adjustment if any abnormal conditions are found. 10. INSPECTION AND MAINTENANCE BEFORE RIDING... -
Page 20: Checking And Changing Fuses
§CHECKING AND CHANGING FUSES § Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (15A &10A). Using a fuse of more than 15 or 10 amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. -
Page 21: Checking For Fuel Leakage
§CHECKING FOR FUEL LEAKAGE§ Check fuel tank, fuel cup, fuel hose, and carburetor for leakage. §CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS§ Check the body’s pivot points if they have enough lubrication. (for example, the pivot points on the main stand, the side stand, and the brake lever…etc.). §CHECKING THE SPARK PLUG§... -
Page 22: When There Is An Abnormal Condition Or A Trouble
【Have your motorcycle checked by E-TON authorized dealer immediately if there are no problems with the above items and engine still can not be started.】 12. C.D.I. ELECTRICL IGNITION SYSTEM The charge and discharge principle of a condenser is adopted for the C.D.I system to supply electrical... -
Page 23: Cautions For Riding Motorcycle
15.CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and sit on the seat. Push the motorcycle forwarding to raise the main parking stand. CAUTION: Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. -
Page 24: Periodical Maintenance Schedule
16.PERIODICAL MAINTENANCE SCHEDULE Maintenance Every Every Every Every 300KM kilometer 1000KM 3000KM 6000KM 12000KM Remarks Item Maintenance 1 Month 3 Months 6 Months 1 Year Check Items Interval Air cleaner element (Remark) R(paper) R(sponge) Air cleaner Oil filter (Screen) Engine oil Replacement for every 3000KM ire, pressure 6 Battery... -
Page 25: Specification
17.SPECIFICATION Model AA3(AV05W9-A) Item Specification Length 1905mm Width 690mm Height 1125mm Wheel base 1327mm Net Weight 99kg Type 4- stroke single cylinders engine Fuel UNLEADED (OCTANE 90 OR HIGHER) Cooling type Air-cooled Displacement 49.4 c.c. Compression ratio 11.8 :1 Max. HP 2.35 kw/8500 rpm Max. -
Page 26: Reporting Safety Defects
NHTSA Safety Notice If you believe that your vehicle has a defect which could cause crash, injury, or death, you should immediately contact the National Highway Traffic Safety Administration (NHTSA) in addition to notifying ETON America, LLC. If NHTSA receives similar complaints, it may open an investigation and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. -
Page 27: Limited Factory Warranty
ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY ETON America warrants all new ETON vehicles sold by authorized ETON Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. - Page 28 ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY LIMITATIONS. This Limited Vehicle Warranty shall not cover any of the following: Repairs or replacement required as a result of (i) accident, (ii) misuse or neglect, (iii) lack of reasonable and proper maintenance, (iv) repairs improperly performed or replacement improperly installed, (v) use of replacement parts or accessories not conforming to ETON America LLC specifications which adversely affect performance and/or durability, (vi) alterations or modifications not recommended or approved in writing by ETON America LLC, and/or (vii) use in competitive racing or related events.
- Page 29 ETON America LLC ATV LIMITED WARRANTY FEDERAL EMMISSION CONTROL SYSTEMS ETON America LLC warrants each new Scooter/moped vehicle that includes as standard equipment a taillight and a stoplight; Is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulation of the United States Environmental Protection Agency (“US EPA”) and: Is free from defects in material and workmanship which would cause such Scooter/moped vehicle to fail to conform with applicable regulations of the US EPA, for a time period of two and a half (2.5) years and,...
- Page 30 ETON America LLC SCOOTER/MOPED LIMITED WARRANTY FEDERAL EMMISSION CONTROL SYSTEMS ETON America LLC warrants each new scooter/moped vehicle that includes as standard equipment a taillight and a stoplight; Is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulation of the United States Environmental Protection Agency (“US EPA”) and: Is free from defects in material and workmanship which would cause such Scooter/moped vehicle to fail to conform with applicable regulations of the US EPA, for a time period of two and a half (2.5) years and,...
- Page 31 Copyright ©2008-2009 ETON America, all rights reserved.