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Kolpin CAN-AM Commander 1000 Limited Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
CAN-AM
COMMANDER 1000 LIMITED
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Summary of Contents for Kolpin CAN-AM Commander 1000 Limited

  • Page 1 INSTALLATION INSTRUCTIONS CAN-AM COMMANDER 1000 LIMITED...

  • Page 2: Safety Instructions

    Insert all nut covers after you finish installation. Never drive your UTV with the cab front window in open position. Failure of unproperly latched/locked the front window before driving the vehicle could result in serious injury. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 3 The manufacturer is not responsible for scratching the surface in case of failure to comply with the above instructions. All bolted connections of cab must be by user at regular intervals checked and tightened. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 4 Socket beg 10 mm Socket beg 8 mm 13mm and 10mm (0,39 in) (0,31 in) Screwdriver philips Screwdriver straight Hex key 5, 6 and 8 mm Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 5 CAN-AM COMMANDER 1000 LIMITED Utility knife Drill ø 8mm Drill ø 20-23mm (0,31-0,33 in) (0,79-0,91) Isolating tape clear OR black Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...

  • Page 6: Preparation For Installation

    If you think, you need use our cab (probably in summer) without the doors, you can insert the side safety nets under the seats. Uninstall the side safety net’s upper screws (in red circles) and pull down the nets. Save the safety net’s screw carefully, you need these later. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 7 CAN-AM COMMANDER 1000 LIMITED View onto the save net under the seat. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 8 CAN-AM COMMANDER 1000 LIMITED CAB PREVIEW LEFT FRONT VIEW RIGHT REAR VIEW Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...

  • Page 9: Rear Panel

    CAN-AM COMMANDER 1000 LIMITED REAR PANEL Insert self-locking screws into the door base bottom holders. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 10 CAN-AM COMMANDER 1000 LIMITED Place the left door base holder onto the UTV’s roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 11 CAN-AM COMMANDER 1000 LIMITED Place the left door base onto the roller cage and onto the screws in the holder. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 12 CAN-AM COMMANDER 1000 LIMITED Place the door base upper holder onto the door base and onto the roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 13 COMMANDER 1000 LIMITED Fix the door base holder with the door base to the roller cage by nut, washer and nut cover. Tighten nut gently and repeat previous steps with right door base and holders. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 14 CAN-AM COMMANDER 1000 LIMITED Place the left door hinge ledge onto the left door base. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 15 CAN-AM COMMANDER 1000 LIMITED Fix the ledge with the door base by nuts, washers and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 16 CAN-AM COMMANDER 1000 LIMITED Adjust the door base to best position (pres it onto UTV’s the roller cage and onto the UTV’s body). Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 17 COMMANDER 1000 LIMITED Fix the ledge with the door base by screws, washers, nuts and nut covers. Tighten screws and nuts gently and repeat previous steps with right door base and ledge. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 18 CAN-AM COMMANDER 1000 LIMITED Place the left rear side ledge with seal onto the left door base and onto the roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 19 CAN-AM COMMANDER 1000 LIMITED Detail view to the ledge (ledge has blue colour in that picture only for your better orientation). Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 20 Fix the side ledge with seal with the door base to the roller cage by nuts, washers and nut covers. Tighten nuts gently and repeat previous steps with the right door base and side ledge. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 21 CAN-AM COMMANDER 1000 LIMITED Take out the safety films from the rear polycarbonate window and place the window onto the door bases and onto the rear side ledges. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com...
  • Page 22 CAN-AM COMMANDER 1000 LIMITED Fix the rear window with the rear ledges by screws, washers, nuts and nut covers on both sides. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 23 CAN-AM COMMANDER 1000 LIMITED Place the rear bottom holder onto the rar window and onto the UTV’s body from inside of the cab. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 24 CAN-AM COMMANDER 1000 LIMITED Fix the holder with the window and with the UTV’s body by screws, washers, nuts and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...

  • Page 25: Front Panel

    CAN-AM COMMANDER 1000 LIMITED FRONT PANEL Place the front bottom ledge assembly onto the front roller cage and onto the front dashboard. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 26 CAN-AM COMMANDER 1000 LIMITED Place the front bottom ledge holders onto the front ledge and onto the roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 27 COMMANDER 1000 LIMITED Loosen bottom front original screws (left and right) from the UTV’s roller cage and fix the front ledge holders with the roller cage by screws on both sides. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 28 COMMANDER 1000 LIMITED Fix the front bottom ledge with the ledge holders on both sides by screws, washers, nuts and nut covers. Press the ledge on to the dashboard and tighten sscrews and nuts hard. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 29 CAN-AM COMMANDER 1000 LIMITED Place the hinge’s washers onto the front upper ledge and place the window assembly on hinge’s washers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 30 CAN-AM COMMANDER 1000 LIMITED Fix the hinges with the hinge’s washers and with the upper ledge by screws, washers, nuts and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 31 CAN-AM COMMANDER 1000 LIMITED Place the front upper ledge with the window onto the roller cage and onto the front bottom ledge. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 32 CAN-AM COMMANDER 1000 LIMITED ROOF Place the roof onto the door bases, the rear window, the front upper ledge and the roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 33 CAN-AM COMMANDER 1000 LIMITED Place the roof holders onto the roof and onto roller cage on both sides. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 34 Fix the roof with the roof holders and with the front upper ledge to the roller cage on both sides by screws, washers, nuts and nut covers. Don’t tighten these screws and nuts yet. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 35 CAN-AM COMMANDER 1000 LIMITED Fix the roof with the rear window by screws, washers, nuts and nuts covers. FRONT PANEL Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 36 CAN-AM COMMANDER 1000 LIMITED Adjust the roof and the front assembly to best position and tighten screws and nuts correctly. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 37 CAN-AM COMMANDER 1000 LIMITED Take out the glass lock stoppers (red pins) from both glass lock . Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 38 CAN-AM COMMANDER 1000 LIMITED Connect the glass lock with the glass lock part in glass and insert the glass lock stops on both glass locks. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 39 CAN-AM COMMANDER 1000 LIMITED Allow the glass lock holder’s srews and nut on both sides of the cab. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 40 If you lock the front window and you have some gapes between the front glass seal and front bottom ledge, you cand adjust the pressure to the front glass seal by adjusting glass lock holders again to better position. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 41 Install the gas springs into the gas spring holders, be carefull to install gas springs in same position like in picture. When you install gas spring you maybe have to open the front window. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 42 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring with the bottom gas spring holder by nuts, washers and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 43 CAN-AM COMMANDER 1000 LIMITED Open the window and place the front upper ledge holders onto the roller cage and onto the front ledge. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 44 Fix the front upper ledge holders with the front upper ledge to the roller cage on both sides of the cab by screws, washers, nuts and nut covers. Tighten the screws and nuts hard. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 45 CAN-AM COMMANDER 1000 LIMITED RIGHT+LEFT DOOR Lubricate the hinge’s pins and insert the door onto the hinge’s pins. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 46 CAN-AM COMMANDER 1000 LIMITED Adjust the door to best position by hinge ledge and tighten hinge’s screws and nuts hard. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 47 CAN-AM COMMANDER 1000 LIMITED Install the door stop assembly (pin, hook, washer and nut) with the door stop holder and tighten gently. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 48 CAN-AM COMMANDER 1000 LIMITED Insert the door stop assembly into the inner door stop mechanism. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 49 CAN-AM COMMANDER 1000 LIMITED Adjust the door stop assembly and the door stop holder to best position. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 50 Fix the door stop holder with the front ledge holder by nuts, washers and nut covers and tighten correctly. If you adjust the door stop corretly and close the door slowely, you can hear 2 clear metalic click. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 51 CAN-AM COMMANDER 1000 LIMITED Place the gas spring holder onto the roof and onto the roller cage. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 52 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring holder with the safety net holder (in red circle) by original screw from page No.:6. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 53 COMMANDER 1000 LIMITED Cut out the holes throught the roof upholstery (in red circles) in accordance with gas spring holder’s holes and drill holes ø8 mm (0,31-0,33 in) throught the roof. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 54 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring holder with the roof by screws, washers, nuts and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 55 CAN-AM COMMANDER 1000 LIMITED Place the gas spring onto the gas spring holder, be carefull to install gas springs in same position like in picture. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 56 CAN-AM COMMANDER 1000 LIMITED Fix the gas spring with the gas spring holder by nuts, washers and nut covers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 57 Uninstall screws and washers from the door (red and green arrows). Place the rear mirror and the mirror washer onto the door panel (blue arrows). Fix the rear mirror and washer with the door by screws from previous step (green arrows). Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 58 COMMANDER 1000 LIMITED If you have gape between the rear bottom door seal and between the plastic body and you don’t have rear bottom door ledge installed use next steps. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 59 CAN-AM COMMANDER 1000 LIMITED Uninstall screws and washers from the door and safe these carefully. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 60 CAN-AM COMMANDER 1000 LIMITED Place the ledge between the door panel polycarbonate and the door frame. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 61 CAN-AM COMMANDER 1000 LIMITED Install screws and washer from page No.: 59 and don’t tighten that. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 62 CAN-AM COMMANDER 1000 LIMITED Adjust the door ledge onto best position and tighten screws. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 63 CAN-AM COMMANDER 1000 LIMITED Cut the EPDM ledge to best shape. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 64 COMMANDER 1000 LIMITED If you don’t have rear bottom door ledge, or you don’t want use that, you can stick self glued seal (red line) onto the UTV’S body in best position. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 65 CAN-AM COMMANDER 1000 LIMITED If you have gapes between the door seal and between roller cage (red line), you can uninstall seat washer from the door. SEE NEXT PAGE Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 66 CAN-AM COMMANDER 1000 LIMITED Detail view onto the uninstalling. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 67 CAN-AM COMMANDER 1000 LIMITED THE RIGHT DOOR INSTALLATION IS SIMILLAR WITH THE LEFT DOOR INSTALLATION Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 68 CAN-AM COMMANDER 1000 LIMITED ELECTROINSTALLATION Owerall wiring diagram Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 69 CAN-AM COMMANDER 1000 LIMITED Washer tube switch wiper/washer/off Harness with washer tank Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 70 Washer tank has be placed on the left outer wall after driver seat. Take out the driver seat and the plastic covers from the driver under seat. Take out the washer tank holder ”Ω” (black) from the washer tank. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 71 COMMANDER 1000 LIMITED Fix the washer tank holder with the rear wall by included screw, washers and nut. Place the washer tank onto the washer tank holder and lead the harness throught the original hole. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 72 CAN-AM COMMANDER 1000 LIMITED Lead the harness from washer tank to the UTV main fuse box. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 73 CAN-AM COMMANDER 1000 LIMITED Uninstall the centrall UTV’s panel and save screws carefully. Lead the harness No.:1 from the fuse box to the dashboard centrall tunnel. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 74 Connect the harness branch No.: 1 with the switch in accordance with the picture and insert switch in hole. Insert the switch with connected harness into the hole and press gently to correct position. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 75 CAN-AM COMMANDER 1000 LIMITED Drill hole ø20mm (red circle) into the dashboard. Pull the harness branch No.: 3 throught the hole from previous page Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 76 (red arrows) around the front left part of the roller cage. Lead the branch (red arrows) from the left upper corner to the wiper motor arround the roller cage. Uninstall the wiper motor cover from the wiper motor. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 77 Connect the harness branch No.: 3 with the wiper motor connector. And place the cover back. Lead the harness branch No.:2 from the dashboard tunnel to the main electric box on the bottom side of the driver dashboard. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 78 Connect one red and one black wire from original harness with one red and one black wire from wiper/washer harness. Don’t cut connectors from wiper/washer harness. You have to isolate the harness connectors by isolating tapes to prevent short circuits. SEE NEXT PAGE Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 79 Connect the harness washer hose with the wiper arm washer hose by washer tube. Detail view to washer tube Fill the washer liquide to the washer tank before first usage! Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.

  • Page 80: Maintance And Cleaning

    The manufacturer is not responsible for scratching the surface in case of failure to comply with the above instructions. All bolted connections of cab must be by user at regular intervals checked and tightened. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 81 Socket beg 8 mm Screwdriver philips Screwdriver straight (0,31 in) Utility knife Isolating tape Drill ø 2,5-4mm clear OR black ( 0,1- 0,16 in) Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 82 COMMANDER 1000 LIMITED Drill ø 8mm Drill ø 11,5-14mm Drill ø 21mm (0,31-0,33 in) (0,45-0,55 in) (0,83 in) Drill ø 23,5-25,5mm (1,0 in) Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 83 Water pump Electric vent Tightening straps Air vent Hot air hose Bigger and smaller AL tape Plastic rivets Y couplings Bigger and smaller Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 84 CAN-AM COMMANDER 1000 LIMITED El. Vent switch Ventilator switch Heater harness assembly Hot water hose “Thief” connector Pump harness Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 85 COMMANDER 1000 LIMITED IMPORTANT IT IS ABSOLUTELY NECESSARY TO TAKE OUT THE RUBBER PLUGS FROM THE HEATER TUBES!!! Heater has been placed under the UTV’s dashboard near the glove box. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 86 COMMANDER 1000 LIMITED Take out the seats from the UTV and uninstall the plastic covers from the sides of the central motor cover on both sides View to driver side. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 87 CAN-AM COMMANDER 1000 LIMITED Uninstall the glove box from the UTV dashboard. Take out the glove box carefully. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 88 CAN-AM COMMANDER 1000 LIMITED Take some photos of the harness and disconnect that. View onto dashboard without the glove box (red ellipse for page No.: 13). Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 89 CAN-AM COMMANDER 1000 LIMITED Uninstall central UTV switch panel. View onto the dashboard without the main panel. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 90 CAN-AM COMMANDER 1000 LIMITED Stick the paper tapes onto the dashboard upper central plane. Cut the holes ø76mm (3 in) into the dashboard in best position, Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 91 Cut the holes ø 46 -52 mm (1,81-2) in into the plastic wall in the inner upper corner of the dashboard. See page No.: 11 for better orientation. Insert the air hoses into the heater air tubes and fix by AL tape. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 92 Connect the hot water hoses with the heater water tubes and fix by tightening straps. Cut the upper hose and install electric vent in same orientation like in the picture. Fix by tightening straps. Drill 2 holes ø23,5-25 mm (0,93-1 in) into the plastic wall. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 93 Put the air hoses into the holes from page No.: 11 and lead these through the central tunnel to the holes in dashboard central plane. Stretch the hoses through the holes and cut these to correct length. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 94 CAN-AM COMMANDER 1000 LIMITED Insert the air vent with corner into the air hoses and fix by AL tape. Press the air vents into the holes carefully. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com...
  • Page 95 CAN-AM COMMANDER 1000 LIMITED Connect the harness branch No.: 1 with the electric vent. Connect the harness branch No.: 2 with the heater connector. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 96 Lead the hot water hose with electric vent ( do not change) from the heater to the bottom of the central tunnel through the hole (in red circle). You can uninstall right front wheel for better access. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 97 (with red arrow). Cut the heater hose to correct length (to thermostat in red circle). Secure the original cooling system hose on vertical part by clamps or pliers and cut hose between pliers. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com...
  • Page 98 Insert the tightening straps onto the original hose and install smaller “Y” couple. Insert the tightening strap onto the heater hose and insert the heater hose onto the “Y” couple. Tighten all straps very hard. THERMOSTAT HEATER ENGINE Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com...
  • Page 99 Lead heater hose (with red arrow) to the front right wheel. (On some pictures is view without the plastic body for your better orientation) Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 100 Insert the tightening straps onto the original hose and install bigger “Y” couple in same orientation like in picture. Insert the tightening strap onto the heater hose and insert the heater hose onto the “Y” couple. Tighten all straps very hard. ENGINE HEATER COOLER Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com...
  • Page 101 View to heater cover’s side Take out the heater and drill holes ø 8 mm (0,31-0,33 in) into the mark’s centers. Fix the heater cover with the UTV’s plastic walls by included plastic rivets. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 102 Lead the harness from the heater to the central tunnel around the original harnesses (in red circle). Drill 1 hole ø 11,5-14mm (0,45-0,55 in) and 2 holes ø 2,5-4 mm ( 0,1- 0,16 in) into the dashboard in accordance with the ventilator switch base. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 103 CAN-AM COMMANDER 1000 LIMITED View onto mounted switch base. Drill whole ø 21 mm (0,83 in) into the dashboard for vent switch. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St. E-mail: customerservice@kolpin.com Fox Lake, WI 53933...
  • Page 104 COMMANDER 1000 LIMITED Lead the harness (red arrow) from the central tunnel to the space under the driver dashboard. Connect the harness branch No.: 3 with the ventilator switch body. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 105 Fix the switch with the switch base to dashboard by nut. And place the plastic had onto the switch pin. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 106 Cut the heater hose near the bigger “Y” couple and insert the tightening straps onto the heater hose. Install the water pump into the hose in same orientation like in picture and tighten straps very hard. Connect the pump connector with the pump. (Detail of connection) Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 107 Lead the pump harness (red line) through the UTV’s central tunnel to the el. vent switch. Connect the pump harness with the heater harness branch No.: 4 by “thief” connectors like in picture. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 108 Lead the harness branch No.: 4 through the hole for el. vent switch and connect these. Insert the switch into the dashboard. Lead the harness branch No.: 5 under the driver dashboard from the switches to the main UTV’s fuse box. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.
  • Page 109 Don’t cut connectors from heater harness. You have to isolate the harness connectors by isolating tapes to prevent short circuits. Now you can install back right front wheel. SEE NEXT PAGE Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 110 8. Turn on the electric valve/booster pump switch - green and repeat the steps No.:4,5, 6 and 7. Be still aware of steps no.: 2 and 3 and pay always special attention to the cooling system temperature . SEE NEXT PAGE Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N. Depot St.
  • Page 111 The heater will draw and retain coolant, sometimes at the expense of coolant to the engine. This can cause engine overheating if not managed properly. Kolpin Outdoors Inc. Tel: (920) 928-3118 www.kolpin.com 205 N.