Robin RGV7500 Instructions For Use Manual
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Robin RGV7500 Instructions For Use Manual

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MODEL
3ZZ9020169

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  • Page 1 MODEL 3ZZ9020169...

  • Page 2: Air Index

    To the engines/generators exported to and used in the countries other than the U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine/generator warranty policy as applicable. AIR INDEX To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.
  • Page 3 EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein "ROBIN AMERICA") warrant(s) to the initial retail purchaser and each subsequent owner, that this Nonroad engine (herein "engine") has been designed, built, and equipped to conform at the time of initial sale to all...
  • Page 4 These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.

  • Page 5: California Emission Control Warranty Statement

    -You are responsible for presenting your engine to a service dealer or warranty station authorized by ROBIN AMERICA Inc. 940 Lively Blvd., Wood Dale, IL 60191 (herein ROBIN AMERICA) as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 6: Limited Warranty

    Repairs and replacement of any warranted part will be performed at no charge to you by an authorized service dealer or a warranty station. You may contact the Robin America Inc. Customer Service Department at 1-630-350-8200 to obtain the name of the nearest appropriate location where your warranty repairs are performed.
  • Page 7 ROBIN AMERICA. In the event that any emission- related part is found to be defective during the warranty period, you must notify the Robin America Inc. Customer Service Department at 1-630-350-8200 and you will be advised of the appropriate warranty service facilities where the warranty repair is to be performed.
  • Page 8 (4) Exhaust manifold, if applicable (5) Miscellaneous Items Used in Above Systems (i)Electronic controls, if applicable (ii)Hoses, belts, connectors, and assemblies. (iii) Filter lock assy (gaseous fuel, if applicable) I. MAINTENANCE STATEMENTS It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2005 and later Owner's Manual and to retain proof that inspection and maintenance services are performed at the times when recommended.
  • Page 9 FOREWORD Thank you for purchasing a Robin generator. This manual covers operation and maintenance of the Robin generators. All information in this publication is based on the latest production information available at the time of approval for printing. Pay special attention to statements preceded by the following words:...

  • Page 10: Table Of Contents

    CONTENTS 1. SAFETY PRECAUTIONS 2. SPECIFICATIONS 3. COMPONENTS 4. PRE-OPERATION CHECKS 5. OPERATING PROCEDURES 6. WATTAGE INFORMATION 7. SPARK ARRESTER 8. MAINTENANCE SCHEDULE 9. "HOW-TO" MAINTENANCE 10. PREPARATION FOR STORAGE 11. TROUBLESHOOTING 12. WIRING DIAGRAM 13. OPTIONAL PARTS...

  • Page 11: Safety Precautions

    1. SAFETY PRECAUTIONS Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe it off and let dry before starting the engine.
  • Page 12 Pay attention to the wiring or extension cords from the generator to the connected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately.
  • Page 13 It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings.

  • Page 14: Specifications

    2. SPECIFICATIONS MODEL RGV7500 Type Brush, Self-Exciting, 2-Poles, Single Phase Voltage regulator A.V.R type Rated voltage 60 Hz 120 V/ 240 V Maximum 60 Hz 7.3 kW output Rated output 60 Hz 6.0 kW Rated power factor DC output 12V-8.3A...

  • Page 15: Components

    3. COMPONENTS FUEL STRAINER TANK CAP FUEL GAUGE ( FUEL COCK ) FRAME CONTROL PANEL AIR CLEANER RECOIL STARTER OIL GAUGE (OIL FILLER) OIL DRAIN PLUG OIL SENSOR FUEL TANK EARTH ( GROUND ) CHOKE LEVER TERMINAL MUFFLER COVER SPARK PLUG EXHAUST OUTLET...

  • Page 16: Check Engine Oil

    4. PRE-OPERATION CHECKS CHECK ENGINE OIL. Before checking or refilling oil, be sure OIL GAUGE generator is located on stable and level (OIL FILLER) surface with engine stopped. Remove oil filler cap and check the engine oil level. UPPER LEVEL If oil level is below the lower level line, refill with suitable oil (see table) to LOWER...

  • Page 17: Check Engine Fuel

    CHECK ENGINE FUEL. WARNING Do not refuel while smoking or near open flame or other such potential fire hazards. Otherwise fire accident may occur. Check fuel level at fuel level gauge. FUEL FILTER SCREEN If fuel level is low, refill with automotive unleaded gasoline only.
  • Page 18 CHECKING COMPONENT PARTS Check following items before starting engine: Fuel leakage from fuel hose, etc. Bolts and nuts for looseness. Components for damage or breakage. Generator not resting on or against any adjacent wiring. CHECK GENERATOR SURROUNDINGS. WARNING Make sure you review each warning in order to prevent fire hazard. Keep area clear of in flammables or other hazardous materials.
  • Page 19 BATTERY INSTALLTION (Electric starter model) Recommended Battery: A capacity of 12V-24AH or larger. WARNING Death, personal injury and/or property damage may occur unless instructions are followed carefully. Use battery of recommended capacity. Turn the starter switch to the "STOP" position when mounting or dismounting battery.
  • Page 20 GROUNDING THE GENERATOR To ground the generator to the earth, connect the grounding lug of the generator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth. GROUNDING SPIKE If such grounding conductor or EARTH TERMINAL grounding electrode is unavailable, connect the grounding lug of the...

  • Page 21: Operating Procedures

    5. OPERATING PROCEDURES STARTING THE ENGINE CAUTION Check the oil level before each operations as outlined on page (a) Turn the engine switch to the position "ON". (Recoil starter model only) (b) Turn the no-fuse breaker to the "OFF" position. CLOSE (c) Open the fuel cock.
  • Page 22 ( f ) Electric starter model STOP Insert the key into the key switch and S T O P turn it clockwise to the "RUN" position START to start the engine. Then turn the key further to the "START" position. The engine will be started by starting motor.

  • Page 23: Using Electric Power

    USING ELECTRIC POWER WARNING Make sure that the appliance is switched OFF before connecting it to the generator. Do not move the generator while it is running. Be sure to ground the generator if the connected appliance is grounded. Failure to ground unit may lead to electrical shock. CONTROL PANEL HOUR METER VOLTMETER...
  • Page 24 This generator is thoroughly tested and adjusted in the factory. If the generator does not produce the specified voltage, consult your nearest Robin dealer or service shop. (b) Turn off the switch (es) of the electrical appliance (s) before connecting to the generator.
  • Page 25 When the no-fuse breaker turns off during operation, the generator is over loaded or the appliance is defective. Stop the generator immediately, check the appliance and / or generator for overloading or detect and have repaired as necessary by Robin dealer or service shop. CAUTION The duplex 120V receptacle is protected by a GFCI (Ground Fault Circuit Interrupter).
  • Page 26 GFCI RECEPTACLE After starting the engine, check the GFCI for proper functioning by the following test procedure. Push blue TEST button, The red RESET button will pop out exposing the word TRIP. Power is now off at the outlets protected by the GFCI, indicating that the device is functioning properly.
  • Page 27 Failure in connection may result in death, personal injury, damage to generator, damage to appliances, damage to the building's wiring or fire. (a) When connecting a Robin generator to a house wiring, generator output power must be taken from the 240V-4P receptacle.
  • Page 28 Utility high line House circuit breaker Meter box X W Y 120V appliance 240V appliance 120V appliance Transfer switch Generator ( W ) ( X ) ( Y ) ( G ) 240V 4P- Receptacle (c) Operating the generator. Set the full power switch to 120V/ 240V side. Turn the house AC breaker off before starting the generator.
  • Page 29 IDLE CONTROL SWITCH IDLE CONTROL SWITCH automatically reduces engine speed when load is OFF, and automatically increases engine speed to rated r.p.m. when load is ON. IDLE CONTROL SWITCH provides fuel economy and low noise operation at no- load running. (1) HOW TO USE IDLE CONTROL SWITCH Start the engine with IDLE CONTROL SWITCH off.
  • Page 30 (2) DC APPLICATION The DC terminal is used only for charging 12 volt batteries. It provides up to 12V- 8.3A (100W) of maximum power. Black CONNECTION OF CABLE : Connect positive (red) terminal on generator to positive (+) terminal on battery.

  • Page 31: Stopping The Generator

    STOPPING THE GENERATOR (a) Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator. (b) Turn the no-fuse breaker to the "OFF" position. (c) Allow the engine about 3 minutes to cool down at no-load before stopping. (d) Recoil starter model STOP Turn the engine switch to the position...

  • Page 32: Wattage Information

    6. WATTAGE INFORMATION Some appliances need a "surge" of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use. Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps) and electrical power needed to run the appliance or tool.
  • Page 33 VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator, a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool. The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet (approx.

  • Page 34: Spark Arrester

    7. SPARK ARRESTER SPARK ARRESTER In a dry or wooded area, it is recommendable to use the product with a spark arrester. Some areas require the use of a spark arrester. Please check your local laws and regulations before operating your product. The spark arrester must be cleaned regularly to keep it functioning as designed.

  • Page 35: Maintenance Schedule

    8. MAINTENANCE SCHEDULE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. DAILY INSPECTION Before running the generator, check the following service items: Enough gasoline Excessive vibration,noise Enough clean engine oil Loose or broken bolts and nuts Leakage of gasoline and engine oil...
  • Page 36 Do not pour it down into sewage drains, onto garden soil or into open streams. Your local zoning or environmental regulations will give you more detailed instructions on proper disposal. *Note: 2. As to the procedures for these items, please refer to the SERVICE MANUAL or consult your nearest Robin service dealer.

  • Page 37: How-To" Maintenance

    9. "HOW-TO" MAINTENANCE ENGINE OIL CHANGE Change engine oil every 100 hours. (For new engine, change oil after 20 hours.) (a) Drain oil by removing the drain plug and the oil filler cap while the engine is warm. (b) Reinstall the drain plug and fill the OIL DRAIN PLUG engine with oil until it reaches the upper level on the oil filler cap.

  • Page 38: Cleaning And Adjusting Spark Plug

    Adjust gap to 0.03 inches 0.03 in (0.7mm to 0.8mm). (0.7 to 0.8 mm) Model Spark plug RGV7500 NGK BPR6ES CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer. (a) Remove the strainer cup and throw away water and dirt.
  • Page 39 CHECKING CARBON BRUSH BRUSH If the brush become excessively worn, its HOLDER contact pressure with the slip ring changes and causes a roughened surface on the slip ring, resulting in irregular 0.6 to 0.2 in. generator performance. (15 to 5 mm) Check the brush every 500 hours or if BRUSH generator performance is irregular.

  • Page 40: Preparation For Storage

    10. PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer. Drain fuel from fuel tank carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine- starting difficult.

  • Page 41: Troubleshooting

    When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. If your generator still fails to start or generate electricity, contact your nearest Robin dealer or service shop for further information or corrective procedures. When Engine Fails to Start : Set the choke lever to "CLOSE"...

  • Page 42: Wiring Diagram

    12. WIRING DIAGRAM Recoil starter model...
  • Page 43 Electric starter model...

  • Page 44: Optional Parts

    13. OPTIONAL PARTS HOW TO INSTALL THE WHEEL, HANDLE AND ROOF PIPE ROOF PIPE M8 BOLT and WASHER HANDLE (L) M8 BOLT and WASHER M8 NUT BRACKET HANDLE BRACKET HANDLE GUIDE GRIP M8 BOLT and WASHER M8 NUT WASHER HANDLE (R) WHEEL WHEEL SHAFT...
  • Page 45 HOW TO INSTALL THE BATTERY FRAME AND BATTERY (Electric starter type) M8 BOLT and WASHER BATTERY FRAME M8 BOLT and WASHER SIDE PLATE M8 NUT BATTERY RETAINER SPRING WASHER BATTERY BOLT M8 BOLT and WASHER BATTERY CABLE (+) BATTERY CABLE (-) BATTERY BASE M8 BOLT and WASHER...
  • Page 46 ISSUE EMD-GU2018 PRINTED IN JAPAN November 2004 CE-SK...

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