Robin RGV2800 Instructions For Use Manual
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Robin RGV2800 Instructions For Use Manual

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MODEL
3ZZ9990179

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Summary of Contents for Robin RGV2800

  • Page 1 MODEL 3ZZ9990179...
  • Page 2 (ii) Air filter. OBTAINING WARRANTY SERVICE To obtain warranty service, take your engine to the nearest authorized Robin America service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by ROBIN AMERICA will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order.
  • Page 3 These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.
  • Page 4 FOREWORD Thank you for purchasing a Robin generator. This manual covers operation and maintenance of the Robin generators. All information in this publication is based on the latest production information available at the time of approval for printing. Pay special attention to statements preceded by the following words:...

  • Page 5: Table Of Contents

    CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. SPECIFICATIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3.

  • Page 6: Safety Precautions

    1. SAFETY PRECAUTIONS Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe it off and let dry before starting the engine.
  • Page 7 Pay attention to the wiring or extension cords from the generator to the connected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately.
  • Page 8 It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings.

  • Page 9: Specifications

    2. SPECIFICATIONS MODEL RGV2800 RGV4100 RGV6100 Type Brushless, Self-Exciting, 2-Poles, Single Phase Voltage regulator Condenser type Rated voltage 60 Hz 120 V 120 V/ 240 V Maximum 60 Hz 2.8 kVA 4.1 kVA 5.8 kVA output Rated output 60 Hz 2.3 kVA...

  • Page 10: Components

    3. COMPONENTS FUEL GAUGE TANK CAP FULL POWER ENGINE SWITCH SWITCH VOLTMETER NO-FUSE BREAKER CHOKE KNOB RECEPTACLE AIR CLEANER EARTH TERMINAL DC OUTPUT TERMINAL RECOIL STARTER IDEL CONTROL SWITCH DC CIRCUIT BREAKER NO-FUSE OIL SENSOR BREAKER SPARK PLUG ENGINE EMISSION LABEL MUFFLER (SPARK ARRESTER) OIL DRAIN PLUG...
  • Page 11 WARNING LABELS CAUTION • DO NOT OPERATE THE GENERATOR IN A ROOM, CAVE, OR TUNNEL. ALWAYS OPERATE IN A WELL VENTILATED AREA. • • NEVER OPERATE IN WET GRASS OR DAMP AREAS. NEVER REFUEL THE GENERATOR WHILE THE ENGINE IS RUNNING OR HOT. •...
  • Page 12 IMPORTANT ENGINE INFOMATION ENGINE FAMILY DISPLACEMENT REFER TO OWNER’S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS,THIS ENGINE CONFORWS TO U.S. EMISSION COMPLIANCE PERIOD:1000 HOURS’ AND CALIFORNIA EMISSION RECULATIONS FOR SMALL OFF-ROAD ENGINES. MITSUBISHI HEAVY INDUSTRINE LTD. − 7−...

  • Page 13: Pre-Operation Checks

    Oil capacity Model Upper level RGV2800 ・ ・ ・ ・ ・ ・ 22 oz (0.65 liter) RGV4100 ・ ・ ・ ・ ・ ・ 34 oz (1.0 liter) RGV6100 ・ ・ ・ ・ ・ ・ 41 oz (1.2 liter) UPPER LEVEL...

  • Page 14: Check Engine Fuel

    Be sure to use the fuel filter screen on ■ the fuel filter neck. Fuel tank capacity : RGV2800 ・ ・ ・ ・ ・ 3.17 US-gal (12.0 liter) RGV4100 ・ ・ ・ ・ ・ 4.38 US-gal (16.6 liter) FULL RGV6100 ・ ・ ・ ・ ・ 5.67 US-gal (21.5 liter)
  • Page 15 CHECKING COMPONENT PARTS Check following items before starting engine: Fuel leakage from fuel hose, etc. ■ Bolts and nuts for looseness. ■ Components for damage or breakage. ■ Generator not resting on or against any adjacent wiring. ■ CHECK GENERATOR SURROUNDINGS. WARNING Make sure you review each warning in order to prevent fire hazard.

  • Page 16: Operating Procedures

    5. OPERATING PROCEDURES STARTING THE ENGINE ［ CAUTION ］ Check the oil level before each operations as outlined on page (a) Turn the engine switch to the position "ON". (Recoil starter model only) (b) Turn the no-fuse breaker to the "OFF" position.
  • Page 17 ( f ) ［ Electric starter model］ STOP Insert the key into the key switch and S T O P turn it clockwise to the "RUN" position START to start the engine. Then turn the key further to the "START" position. The engine will be started by starting motor.

  • Page 18: Using Electric Power

    Do not move the generator while it is running. ■ Be sure to ground the generator if the connected appliance is ■ grounded. Failure to ground unit may lead to electrical shock. CONTROL PANEL (RGV2800) AC 120V ENGINE SWITCH AC BREAKER DC OUTPUT DC BREAKER DC 12V-8.3A...
  • Page 19 (RGV4100) AC 120V AC 120/ 240V FULL POWER SWITCH ENGINE SWITCH 120V STOP 120V 240V ENGINE SWITCH IDEL CONTROL AC BREAKER 125V AC BREAKER PUSH ON MAX 　20A MAX 　30A MAX 　20A DC BREAKER DC OUTPUT DC 12V-8.3A BATTERY CHARGE ONLY (RGV6100) AC 120V AC 120V / 240V...
  • Page 20 (1) AC APPLICATION (a) Check the voltmeter for proper voltage. This generator is thoroughly tested ■ and adjusted in the factory. If the generator does not produce the specified voltage, consult your nearest dealer or service shop. (b) Turn off the switch/switches of the electrical appliance before connecting to the generator.
  • Page 21 Style Ampere Receptacle AC plug Description NEMA NEMA Duplex Receptacle Up to 20A L5-20R L5-20P (REC1) NEMA NEMA Locking Receptacle Up to 30A L5-30R L5-30P (REC2) NEMA NEMA Locking Receptacle Up to 20A L14-20R L14-20P (REC3) TABLE 1 WARNING To take power out from the TWIST ■...
  • Page 22 FULL POWER SWITCH (Except RGV2800) Select the voltage using the FULL POWER SWITCH in accordance 1 2 0 V 2 4 0 V with the electrical appliance. 1 2 0 V Refer to TABLE 2. ［ CAUTION ］ Change the FULL POWER SWITCH after turning the no-fuse breaker to "OFF".
  • Page 23 (2) CONNECTING TO DOMESTIC CIRCUITS (HOUSE WIRING) WARNING The generators are a neutral grounded type. (Except RGV2800) If a generator is to be connected to residential or commercial power lines, such as a stand-by power source during power outage, all connections must be made by a licensed electrician.
  • Page 24 Utility high line House circuit breaker Meter box X W Y 120V appliance 240V appliance 120V appliance Transfer switch Generator ( W ) ( X ) ( Y ) ( G ) 240V 4P- Receptacle (c) Operating the generator. Set the full power switch to 120V/ 240V side. ■...
  • Page 25 IDLE CONTROL SWITCH (Except RGV2800) IDLE CONTROL SWITCH automatically reduces engine speed when load is OFF, and automatically increases engine speed to rated r.p.m. when load is ON. IDLE CONTROL SWITCH provides fuel economy and low noise operation at no- load running.
  • Page 26 (3) DC APPLICATION The DC terminal is used only for charging 12 volt batteries. It provides up to 12V- 8.3A (100W) of maximum power. (- ) CONNECTION OF CABLE : Connect positive (red) terminal on ■ generator to positive (+) terminal on battery.

  • Page 27: Stopping The Generator

    STOPPING THE GENERATOR (a) Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator. (b) Turn the no-fuse breaker to the "OFF" position. (c) Allow the engine about 3 minutes to cool down at no-load before stopping. (d) ［...

  • Page 28: Wattage Information

    (amps) figure of same. The voltage and amperage (amps) information can be found on a name plate which is normally attached to electrical appliances and tools. Applicable Wattage (W) RGV2800 RGV4100 RGV6100 Applications...
  • Page 29 VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator, a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool. The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet (approx.

  • Page 30: Spark Arrester

    7. SPARK ARRESTER SPARK ARRESTER In a dry or wooded area, it is recommendable to use the prodoct with a spark arrester. Some areas require the use of a spark arrester. Please check your local laws and regulations before operating your prodoct. The spark arrester must be cleaned regularly to keep it functioning as designed.

  • Page 31: Maintenance Schedule

    8. MAINTENANCE SCHEDULE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. DAILY INSPECTION Before running the generator, check the following service items: Enough gasoline Excessive vibration,noise Enough clean engine oil Loose or broken bolts and nuts Safe surroundings...
  • Page 32 Periodic Maintenance Schedule table Every Every Every Every Every Every Maintenance Items 8 hours 50 hours 200 hours 1000 20 hours (Daily) (Weekly) (Monthly) hours hours CLEAN GENERATOR AND ● CHECK BOLT AND NUTS (Daily) CHECK AND REFILL ENGINE (Refill daily up to upper level) ●...

  • Page 33: How-To" Maintenance

    8. If contaminated or deteriorated oil is used or the quantity of the engine oil is not sufficient, the engine damage will result and its life will be greatly shortened. CLEANING AIR CLEANER (Model RGV2800) Maintaining an air cleaner in proper condition is very important. Dirt induced through improperly installed, improperly serviced or inadequate ele- ments damages and wears out engines.

  • Page 34: Spark Plug

    (b) Adjust the electrode gap. ELECTRODE GAP Electrode gap Model Spark plug Electrode gap RGV2800 0.02 to 0.03 in. NGK BR6HS RGV4100 (0.6 to 0.7 mm) 0.03 in. RGV6100 NGK BR6ES (0.7 to 0.8 mm)

  • Page 35: Cleaning Fuel Strainer

    CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer. (a) Remove the strainer cup and throw away water and dirt. (b) Clean the screen and strainer cup with gasoline. (c) Tightly fasten the cup to main body, making sure to avoid fuel leak.

  • Page 36: Preparation For Storage

    10. PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer. Drain fuel from fuel tank carefully by disconnecting the fuel line. ■ Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult.

  • Page 37: Troubleshooting

    When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart. If your generator still fails to start or generate electricity, contact your nearest Robin dealer or service shop for further information or corrective procedures. When Engine Fails to Start : Set the choke lever to "CLOSE"...

  • Page 38: Wiring Diagram

    12. WIRING DIAGRAM RGV2800 − 33−...
  • Page 39 RGV4100 − 34−...
  • Page 40 RGV4100 (Electric starter model) − 35−...
  • Page 41 RGV6100 − 36−...
  • Page 42 RGV6100 (Electric starter model) − 37−...
  • Page 43 BATTERY INSTALLTION (Electric starter model) Recommended Battery: A capacity of 12V-24AH or larger. WARNING Death, personal injury and/or property damage may occur unless instructions are followed carefully. Use battery of recommended capacity. ■ Turn the starter switch to the "STOP" position when mounting or ■...

  • Page 44: Optional Parts

    13. OPTIONAL PARTS "HOW TO" INSTALL BATTERY − 39−...
  • Page 45 ISSUE EMD-GU2031 PRINTED IN JAPAN November 2004 CE-SK...

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Rgv6100Rgv4100

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