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SEW MOVIMOTMM..D Operating Instructions Manual

With drs/dre/drp ac motor
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Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

®
MOVIMOT
MM..D
With DRS/DRE/DRP AC Motor
Edition 12/2010
17000017 / EN

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Summary of Contents for SEW MOVIMOTMM..D

  • Page 1: Operating Instructions

    Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVIMOT MM..D With DRS/DRE/DRP AC Motor Edition 12/2010 17000017 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 6 How to use this documentation ..............6 Structure of the safety notes ............... 6 Rights to claim under limited warranty ............7 Exclusion of liability..................7 Copyright..................... 7 Product names and trademarks ..............7 Safety Notes ......................
  • Page 4 Contents "Easy" Startup....................56 Overview ....................56 Important notes on startup ................ 57 Requirements.................... 58 Description of control elements..............58 Description of the DIP switches S1 ............61 Description of DIP switches S2 ..............63 Selectable additional functions MM..D-503-00 ......... 67 Startup with binary control ................
  • Page 5 10.2 Inspection/maintenance ................176 10.3 Diagnostics with MWF11A option ............177 10.4 Unit replacement ..................178 10.5 Rotating the connection box ..............180 10.6 SEW Service ................... 182 10.7 Shut down ....................182 10.8 Storage ....................183 10.9 Extended storage..................183 10.10 Disposal ....................

  • Page 6: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...

  • Page 7: Rights To Claim Under Limited Warranty

    MOVIMOT and to achieve the specified product characteristics and per- formance features. SEW-EURODRIVE assumes no liability for injury to persons or dam- age to equipment or property resulting from non-observance of these operating instruc- tions. In such cases, any liability for defects is excluded.

  • Page 8: Safety Notes

    The following safety notes are primarily concerned with the use of MOVIMOT drives. If you use other SEW components, also refer to the safety notes for the respective com- ponents in the corresponding documentation. Please also observe the supplementary safety notes in the individual chapters of this documentation.

  • Page 9: Designated Use

    "DR.71-225, 315 AC Motors" operating instructions ® • Operating instructions for the gear unit (only for MOVIMOT gearmotors) You can download or order these publications on the Internet (http://www.sew-euro- drive.de, under the heading "Documentation"). Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor...

  • Page 10: Transportation, Storage

    Safety Notes Transportation, storage Transportation, storage You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical Data". Tighten ® installed eyebolts securely. They are designed for the weight of the MOVIMOT drive.

  • Page 11: Operation

    Safety Notes Operation 2.10 Operation ® Systems with integrated MOVIMOT inverters must be equipped with additional moni- toring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional pro- tective measures may be necessary for applications with increased potential risk.

  • Page 12: Unit Design

    Unit Design ® MOVIMOT drive Unit Design ® MOVIMOT drive ® The following figure shows a MOVIMOT drive with helical gear unit: 3531634827 ® MOVIMOT inverter Connection box Motor Helical gear unit ® A MOVIMOT drive is a combination of: ®...

  • Page 13: Movimot ® Inverter

    Unit Design ® MOVIMOT inverter ® MOVIMOT inverter ® The following figure shows the connection box and the MOVIMOT inverter: 0 1 2 0 1 2 [10] [11] [5] [12] [13] [14] [15] [16] [17] [18] 615683595 Connection box X10: Plug connector for BEM option ®...
  • Page 14 Unit Design ® MOVIMOT inverter ® The following figure shows the top of the MOVIMOT inverter: 514402955 X50: Diagnostics interface with screw plug Setpoint potentiometer f1 with screw plug Status LED Unit identification Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor...

  • Page 15: Type Designation Of Movimot ® Drive

    Unit Design ® Type designation of MOVIMOT drive ® Type designation of MOVIMOT drive 3.3.1 Nameplate ® The following figure gives an example of a nameplate of a MOVIMOT drive. The name- plate is attached to the motor. 76646 Bruchsal/Germany RF47DRE90L4BE2/MM15/MO 01.300123457.0002.06 -20...40...

  • Page 16: Type Designation Of Movimot ® Inverter

    Unit Design ® Type designation of MOVIMOT inverter ® Type designation of MOVIMOT inverter 3.4.1 Nameplate ® The following figure gives an example of a nameplate of a MOVIMOT inverter: 02 / 08 444 Status: 10 12 -- A -- -- 10 10 12 Type : MM15D-503-00 P# : 18215033...

  • Page 17: Type Designation Of The Variant "Mounted Close To The Motor

    Unit Design Type designation of the variant "mounted close to the motor" Type designation of the variant "mounted close to the motor" 3.5.1 Nameplate ® The following illustration shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate: MM15D-503-00/0/P21A/RO1A/APG4 457921547 3.5.2...

  • Page 18: Mechanical Installation

    Mechanical Installation ® MOVIMOT gearmotor installation Mechanical Installation ® MOVIMOT gearmotor installation 4.1.1 General information • Observe the general safety notes. • Strictly observe all instructions as to the technical data and the permissible condi- tions regarding the place of installation. ®...
  • Page 19 Mechanical Installation ® MOVIMOT gearmotor installation ® 4.1.3 Installing MOVIMOT NOTICE ® Loss of warranted degree of protection if the MOVIMOT inverter is installed incor- rectly or not at all. ® Damage to the MOVIMOT inverter. ® • If you remove the MOVIMOT inverter from the connection box, you must protect it from moisture and dust.

  • Page 20: Installation Of Movimot Options

    Mechanical Installation ® Installation of MOVIMOT options ® Installation of MOVIMOT options 4.2.1 MLU11A / MLU21A / MLG..A option Scope of delivery • MLU11A / MLU21A / MLG..A upper part [2] • 2 screws [1] • Transit bolt [4] • MLU11A / MLU21A / MLG..A lower part [5] ®...
  • Page 21 4.2.2 MLU13A option Option MLU13A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service. INFORMATION ® Only install this option in combination with the modular connection box of MOVIMOT MM03D-503-00 –...
  • Page 22 4.2.3 MNF21A option Option MNF21A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service. INFORMATION ® Only install this option in combination with the modular connection box of MOVIMOT MM03D-503-00 –...
  • Page 23 The URM, BEM and BES options are installed in the connection box at the factory. If you have any questions about retrofitting the options URM, BEM, or BES, please contact the SEW-EURODRIVE service. The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.
  • Page 24 Mechanical Installation ® Installation of MOVIMOT options 4.2.5 Installation MBG11A There are two ways to mount option MBG11A to a wall: A: Mounting from the rear using 4 tapped holes. (Tightening torque of retaining screw [1]: 1.6 – 2.0 Nm / 14 – 18 lb.in) B: Mounting from the front using 2 retaining holes (Tightening torque of retaining screw [3]: 1.6 –...
  • Page 25 Mechanical Installation ® Installation of MOVIMOT options 4.2.6 MWA21A option Install option MWA21A in the control cabinet on a mounting rail according to EN 50022: 2 2 , 322411915 For more information about connecting the MWA21A option, refer to sec. "Connection of option MWA21A"...
  • Page 26 Mechanical Installation ® Installation of MOVIMOT options 4.2.7 MWF11A option Install option MWF11A in the control cabinet on a mounting rail according to EN 50022: n 1 1 n 1 1 n 1 2 n 1 2 n 1 3 n 1 3 n 1 3 r p m...

  • Page 27: Installation Of The Movimot ® Inverter Close To The Motor

    Mechanical Installation ® Installation of the MOVIMOT inverter close to the motor ® Installation of the MOVIMOT inverter close to the motor ® The following figure shows the mounting dimensions for installing the MOVIMOT verter close to the motor: 458277771 Size Type MM03D503-00 –...

  • Page 28: Tightening Torques

    Mechanical Installation Tightening torques Tightening torques ® 4.4.1 MOVIMOT inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) working diago- nally across. 458577931 4.4.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 458570379 4.4.3 Cable glands...
  • Page 29 Mechanical Installation Tightening torques 4.4.5 Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in). 322786187 4.4.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 458605067 [1] 0.8 –...

  • Page 30: Electrical Installation

    • SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). The use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.
  • Page 31 Electrical Installation Installation instructions 5.1.3 Using the control terminals X5 – X6 Note the following information for actuating the control terminal clamps: Connecting the conductor Connecting the conductor Without pushing the actuation button After pressing the activation button 9007199919965835 9007200623153931 The following conductors can be installed When connecting the following conduc- directly (without tool) up to two cross-sec-...
  • Page 32 > 3.5 mA can occur. • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec- tion against contact, observe the note above in accordance with EN 61800-5-1.
  • Page 33 Electrical Installation Installation instructions 5.1.6 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 34 For detailed information on EMC compliant installation, refer to the publication "Elec- tromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. With respect to the EMC regulation, frequency inverters cannot be operated as stand- alone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system.
  • Page 35 Electrical Installation Installation instructions 5.1.11 Control via RS-485 interface ® The MOVIMOT drive is controlled via the RS-485 interface by one of the following con- trollers: ® • MOVIFIT • Fieldbus interfaces MF.. or MQ.. • PLC bus master • MLG..A option •...

  • Page 36: Connection Of The Movimot ® Drive

    Electrical Installation ® Connection of the MOVIMOT drive ® Connection of the MOVIMOT drive Functions of the CW/stop and CCW/stop terminals in binary control mode: F11/F12/F13 Direction of rotation Direction of rotation CW active CCW active ® MOVIMOT Functions of terminals f1/f2: BE/BR [2] [3] [4] Setpoint f1 active...

  • Page 37: Movimot ® Plug Connectors

    Electrical Installation ® MOVIMOT plug connectors ® MOVIMOT plug connectors 5.3.1 AVT1, ASA3 plug connectors The following figure shows the assignment of optional AVT1 and ASA3 plug connectors. Available versions: • MM../ASA3 • MM../AVT1 • MM../ASA3/AVT1 ® MOVIMOT 24V RS+ L1 L2 L3 AVT1 ASA3...

  • Page 38: Connection Between Movimot ® And Motor

    If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable. ® Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT inverter with the motor. ® The following designs are possible on the MOVIMOT side: •...
  • Page 39 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the The APG4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design ® MOVIMOT ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cable 0 817 948 4 0 816 208 5...
  • Page 40 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the ® 5.4.1 Overview of connections between MOVIMOT and motor when mounted close to the motor ® MOVIMOT inverter Design Hybrid cable Drive MM../P2.A/RO.A/APG4 Part number DR71 – DR100: 0 186 742 3 AC motors with cable gland Part number DR112 –...
  • Page 41 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the 5.4.2 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part no. 0 186 742 3 and 0 817 948 4 and the corresponding motor terminals of the DR motor: DR motor terminal Wire color/hybrid cable designation Black/U1...

  • Page 42: Connection Of The Movimot ® Options

    Electrical Installation ® Connection of the MOVIMOT options ® Connection of the MOVIMOT options 5.5.1 Connecting the MLU11A/MLU21A option For more information about connecting the MLU11A and MLU21A options, refer to sec. "Connection of option MLU11A/MLU21A/MLG..A" (page 20). The following figure shows how to connect the MLU11A and MLU21A options: YE (MLU11A), BN (MLU21A) YE (MLU11A), BN (MLU21A) MOVIMOT...
  • Page 43 Electrical Installation ® Connection of the MOVIMOT options 5.5.3 Connection of option MLG..A For more information about mounting the MLG..A option, refer to sec. "MLU11A/ MLU21A/MLG..A option" (page 20). The following figure shows how to connect the MLG..A option: YE (MLG11A), BN (MLG21A) YE (MLG11A), BN (MLG21A) MOVIMOT ®...
  • Page 44 Electrical Installation ® Connection of the MOVIMOT options 5.5.4 Connection of MNF21A option INFORMATION ® Only install this option in combination with the modular connection box of MOVIMOT MM03D-503-00 – MM15D-503-00. For more information about mounting the MNF21A option, refer to chapter "MNF21A op- tion"...
  • Page 45 Electrical Installation ® Connection of the MOVIMOT options 5.5.5 Connection of URM option For more information about mounting the URM option, refer to chapter "URM/BEM op- tion" (page 23). The following figure shows how to connect the URM option: ® MOVIMOT BE/BR 324118411...
  • Page 46 Electrical Installation ® Connection of the MOVIMOT options 5.5.6 Connection of BEM option For more information about mounting the BEM option, refer to chapter "URM/BEM/BES option" (page 23). The following figure shows how to connect the BEM option: F11/F12/F13 MOVIMOT BE/BR BW..
  • Page 47 Electrical Installation ® Connection of the MOVIMOT options 5.5.7 Connection of BES option NOTICE If the connection voltage is too high, the BES option or the brake coil connected to it can be damaged. Damage to the BES option or the brake coil. •...
  • Page 48 Electrical Installation ® Connection of the MOVIMOT options 5.5.8 Connection of MBG11A option For more information about mounting the MBG11A option, refer to sec. "MBG11A op- tion" (page 24). The following figure shows how to connect the MBG11A option: MOVIMOT ®...
  • Page 49 Electrical Installation ® Connection of the MOVIMOT options 5.5.9 Connection of MWA21A option For more information about mounting the MWA21A option, refer to sec. "MWA21A op- tion" (page 25). The following figure shows how to connect the MWA21A option: MOVIMOT ®...
  • Page 50 Electrical Installation ® Connection of the MOVIMOT options 5.5.10 Connection of MWF11A option For more information about mounting the MWF11A option, refer to chapter "MWF11A option" (page 26). The following figure shows how to connect the MWF11A option: 4 3 2 1 3 2 1 3 2 1 MWF11A...
  • Page 51 Electrical Installation ® Connection of the MOVIMOT options Connection of MWF11A option in broadcast mode The following figure shows an example of how to install the MWF11A option in broadcast mode: ® ® ® MOVIMOT MOVIMOT 4 3 2 1 3 2 1 3 2 1 MWF11A...
  • Page 52 Electrical Installation ® Connection of the MOVIMOT options 5.5.11 Connection of forced cooling fan V The AC motors of the DR.. series are available with optional forced cooling fan V. The use of the V forced cooling fan expands the setting range of the setpoint speed. This means that speeds from 150 rpm (5 Hz) can be realized continuously.

  • Page 53: Connection Of Rs-485 Bus Master

    Electrical Installation Connection of RS-485 bus master Connection of RS-485 bus master The following illustration shows how to connect an RS-485 bus master: MOVIMOT ® RS-485 Busmaster (SPS / PLC) RS-485 24 V 324289547 [1] Note the enabled direction of rotation. ®...

  • Page 54: Connecting The Dbg Keypad

    Electrical Installation Connecting the DBG keypad Connecting the DBG keypad ® MOVIMOT drives are equipped with an X50 diagnostics interface (RJ10 plug connec- tor) for startup, configuration and service. ® The X50 diagnostics interface is located under the screw plug on top of the MOVIMOT inverter.

  • Page 55: Pc Connection

    Electrical Installation PC connection PC connection ® MOVIMOT drives are equipped with an X50 diagnostics interface (RJ10 plug connec- tor) for startup, configuration and service. ® The diagnostics interface [1] is located under the screw plug on top of the MOVIMOT inverter.

  • Page 56: Easy" Startup

    "Easy" Startup Overview "Easy" Startup Overview ® You can select one of the following modes for starting up MOVIMOT drives: ® • When selecting "Easy", you start up the MOVIMOT drive using DIP switches S1, S2 and switches f2, t1, quick and easy. •...

  • Page 57: Important Notes On Startup

    "Easy" Startup Important notes on startup Important notes on startup INFORMATION You must comply with the general safety notes in chapter "Safety Notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. •...

  • Page 58: Requirements

    "Easy" Startup Requirements Requirements The following conditions apply to startup: ® • The MOVIMOT drive must be installed correctly both mechanically and electrically. • Appropriate safety measures prevent the drives from starting up unintentionally. • Appropriate safety measures must be taken to prevent risk of injury or damage to machine.
  • Page 59 "Easy" Startup Description of control elements 6.4.2 Switch f2 ® Depending on the operating mode of the MOVIMOT inverter, switch f2 has different functions: • Binary control: Setting setpoint f2 (f2 is selected via terminal f1/f2 X6:7,8 = "1") • Control via RS-485: Setting minimum frequency f Switch f2...
  • Page 60 "Easy" Startup Description of control elements 6.4.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.

  • Page 61: Description Of The Dip Switches S1

    "Easy" Startup Description of the DIP switches S1 Description of the DIP switches S1 6.5.1 DIP switches S1/1 – S1/4 ® Selecting the RS-485 address of the MOVIMOT drive via binary coding Decimal address S1/1 – – – – – –...
  • Page 62 DRS100LC4/.. DRE132S4/.. MM40D-503-00.. – – – DRP132M4/.. 1) On request, SEW-EURODRIVE provides the motor assignment of motors with 230/400 V, 60 Hz or 266/ 460 V, 60 Hz. 6.5.4 DIP switch S1/7 Setting the maximum PWM frequency ® • When DIP switch S1/7 is set to "OFF", MOVIMOT operates with PWM frequency of 4 kHz.

  • Page 63: Description Of Dip Switches S2

    "Easy" Startup Description of DIP switches S2 Description of DIP switches S2 6.6.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch 2/1 must be set to "OFF". • When using the optional brake, the DIP switch 2/1 must be set to "ON". Motor Standard brake [type] Optional brake [type]...
  • Page 64 "Easy" Startup Description of DIP switches S2 6.6.2 DIP switch S2/2 Brake release without enable When DIP switch S2/2 is set to "ON", it is possible to release the brake even if there is no drive enable. Binary control In binary control, the brake can be released by setting the signal at terminal f1/f2 X6:7,8 functions subject to the following preconditions: Terminal status...
  • Page 65 "Easy" Startup Description of DIP switches S2 RS-485 control In RS-485 control, the brake is released via the control word: functions ® Master MOVIMOT 329547915 PO = Process output data PI = Process input data PO1 = Control word PI1 = Status word 1 PO2 = Speed [%] PI2 = Output current PO3 = Ramp...
  • Page 66 "Easy" Startup Description of DIP switches S2 Setpoint selection Setpoint selection in binary control depending on the state of terminal f1/f2 X6: 7,8: for binary control Enable status Terminal f1/f2 X6:7,8 Active setpoint Unit enabled Terminal f1/f2 X6:7,8 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 X6:7,8 = "1"...

  • Page 67: Selectable Additional Functions Mm

    "Easy" Startup Selectable additional functions MM..D-503-00 Selectable additional functions MM..D-503-00 6.7.1 Overview of the available additional functions You can activate the following additional functions at the DIP switches S2/5 – S2/8: Decimal Brief description Operating mode Description value Control via Binary con- RS-485 trol...
  • Page 68 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.2 Additional function 1 ® MOVIMOT with increased ramp times 329690891 Functional descrip- • It is possible to set ramp times of up to 40 s. tion • In RS-485 control mode, a ramp time of max. 40 s can be transmitted when using 3 process data units.
  • Page 69 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.4 Additional function 3 ® MOVIMOT with adjustable current limitation (can be changed using using termi- nal f1/f2 X6:7,8), the frequency is reduced when exceeded 329910539 Functional descrip- The current limitation can be set using switch f2. Binary input terminal f1/f2 can be used tion to switch between the maximum current limit and the set current limit.
  • Page 70 "Easy" Startup Selectable additional functions MM..D-503-00 Influencing the cur- The current limit curve is calculated with a constant factor by selecting a lower current rent characteristic limit. curve Motor with star connection 100 f [Hz] 331979659 [1] Current limit characteristic curve of standard function [2] Reduced current limit for additional function 3 and terminals f1/f2 X6:7,8 = "1"...
  • Page 71 INFORMATION When activating additional function 4, only a limited number of parameters is available. If you want to adjust more parameters, SEW-EURODRIVE recommends using "Ex- pert" startup with parameter function (page 119). Additional function 4 is only designed for RS-485 control in combination with the MQ..
  • Page 72 "Easy" Startup Selectable additional functions MM..D-503-00 ® Changing parame- After opening MOVITOOLS MotionStudio / Startup/ Parameter tree, the following pa- ters in rameters are accessible. They can be changed and saved in the unit. ® MOVITOOLS Name Section Index Param- Step width MotionStudio eter...
  • Page 73 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.6 Additional function 5 ® MOVIMOT motor protection via TH 329992459 INFORMATION ® The additional function is only designed for RS-485 control when the MOVIMOT verter is installed close to the motor. Functional descrip- Functions in connection with fieldbus interfaces MF..
  • Page 74 "Easy" Startup Selectable additional functions MM..D-503-00 Tripping condi- Error 84 "Motor overtemperature" is triggered when all the following conditions are ful- tions for error S84 filled: ® • The standard MOVIMOT motor protection function via DIP switch S1/5 = "ON" is deactivated.
  • Page 75 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.8 Additional function 7 ® MOVIMOT with rapid start / stop 330064651 Functional description "Rapid start" sub-function (with RS-485 control + binary control) • The pre-magnetization time is set to 0 s. • Pre-magnetization is not performed after the drive is enabled. This is necessary to start acceleration along the setpoint ramp as quickly as possible.
  • Page 76 "Easy" Startup Selectable additional functions MM..D-503-00 Flow diagram for brake control with "rapid stop" sub-function: (control via RS- 485): 333149963 Enable terminals / control word Speed Bit 9 Brake control signal: 1 = released, 0 = applied Brake control (control via RS-485 + binary control) ®...
  • Page 77 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.9 Additional function 8 ® MOVIMOT with minimum frequency 0 Hz 330101899 Functional descrip- Control via RS-485: tion In detent position 0 of switch f2, the minimum frequency with the activated additional function is 0 Hz. All other values that can be set remain unchanged. Switch f2 Detent setting Minimum frequency [Hz]...
  • Page 78 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.10 Additional function 9 ® MOVIMOT for hoist applications 330140427 WARNING Risk of fatal injury if the hoist falls. Severe or fatal injuries. ® • MOVIPRO may not be used as a safety device in hoist applications. •...
  • Page 79 "Easy" Startup Selectable additional functions MM..D-503-00 Overview of brake control with additional function 9 (control via RS-485 + binary control): 200 ms 200 ms 2 Hz 1754491403 [1] Enable [4] Brake release time [6] Frequency [2] Pre-magnetization time [5] Brake application time (post- [7] Stop frequency magnetization time) = Start / minimum frequency...
  • Page 80 "Easy" Startup Selectable additional functions MM..D-503-00 "Rapid stop" sub-function (only with RS-485 control) • The "rapid stop" function (applying brake when downward ramp is activated) is intro- duced for control via RS-485. This function is assigned to bit 9 in the control word as ®...
  • Page 81 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.11 Additional function 10 ® MOVIMOT with reduced torque at low frequencies 330179211 Functional descrip- • Through reducing the slip compensation and active current at low speeds, the drive tion only develops a reduced torque (see the illustration which follows): •...
  • Page 82 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.12 Additional function 11 Deactivating the mains phase failure monitoring NOTICE Deactivating the mains phase failure monitoring can damage the unit if conditions are unfavorable. Damage to the inverter. • Deactivate the phase failure monitoring function only in case of brief asymmetries in the line voltage.
  • Page 83 "Easy" Startup Selectable additional functions MM..D-503-00 Sub-function "Motor protection via TH evaluation" This function is only active in RS-485 control mode. This additional function causes a tripping of error 84 "Motor overtemperature". Error 84 "Motor overtemperature" is triggered when all the following conditions are ful- filled: ®...
  • Page 84 "Easy" Startup Selectable additional functions MM..D-503-00 "Rapid stop" sub-function (only with RS-485 control) • The function "Applying brake when downward ramp is activated" is introduced for control via RS-485. This function is assigned to bit 9 in the control word as virtual ter- ®...
  • Page 85 "Easy" Startup Selectable additional functions MM..D-503-00 Brake control (control via RS-485 + binary control) ® Mechanical brake controlled by MOVIMOT inverter: ® • The terminals X1:13, X1:14, and X1:15 in the MOVIMOT connection box are as- signed to the brake coil of the mechanical brake. You must not connect an additional braking resistor to terminals X1:13 and X1:15.
  • Page 86 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.14 Additional function 13 ® MOVIMOT with extended speed monitoring function 330300683 WARNING Risk of fatal injury if the hoist falls. Severe or fatal injuries. ® • MOVIPRO may not be used as a safety device in hoist applications. •...
  • Page 87 "Easy" Startup Selectable additional functions MM..D-503-00 Control via RS-485 The RS-485 address set at DIP switches S1/1 to S1/4 is not 0. • S2/4 = "OFF" – The speed monitoring time 2 is set at switch t1. – The speed monitoring times 1 and 3 are set at switch f2. –...
  • Page 88 "Easy" Startup Selectable additional functions MM..D-503-00 Validity of the speed monitoring times 9007199591797259 [1] Validity of monitoring time 1 [4] Speed setpoint [2] Validity of monitoring time 2 [5] Speed output (actual value) [3] Validity of monitoring time 3 Monitoring time 1 is valid when the actual speed increases after a setpoint change. The validity range of monitoring time 2 begins when the setpoint is reached.
  • Page 89 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.15 Additional function 14 ® MOVIMOT with deactivated slip compensation 330342539 Functional descrip- Slip compensation is deactivated. tion Deactivating slip compensation can reduce the speed accuracy of the motor. Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor...
  • Page 90 "Easy" Startup Selectable additional functions MM..D-503-00 6.7.16 Using the relay output for additional functions 7, 9, 12 and 13 WARNING Risk of crushing if the drive starts up unintentionally. Severe or fatal injuries. Note the following points before performing startup with brake controller BGM: •...

  • Page 91: Startup With Binary Control

    "Easy" Startup Startup with binary control Startup with binary control WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply. Severe or fatal injuries.
  • Page 92 "Easy" Startup Startup with binary control 5. Set the 2nd speed at switch f2 (active when terminals f1/f2 X6, 7, 8 = "1"). Switch f2 Detent setting Setpoint f2 [Hz] INFORMATION The first speed can be changed infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside.

  • Page 93: Startup With Options Mbg11A Or Mlg

    "Easy" Startup Startup with options MBG11A or MLG..A Startup with options MBG11A or MLG..A WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply.
  • Page 94 "Easy" Startup Startup with options MBG11A or MLG..A CW/stop CCW/stop Meaning Not activated Activated • Only CCW operation is enabled. • Pre-selected setpoints for CW rotation result in stand- still of drive. Not activated Not activated • The unit is inhibited or the drive is brought to a stop. ®...

  • Page 95: Startup With Mwa21A Option

    "Easy" Startup Startup with MWA21A option 6.10 Startup with MWA21A option WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply.
  • Page 96 "Easy" Startup Startup with MWA21A option 5. Check to see if requested direction of rotation has been enabled. CW/stop CCW/stop Meaning Activated Activated • Both directions of rotation are enabled. Activated Not activated • Only CW operation is enabled. • Pre-selected setpoints for CCW rotation result in standstill of drive.
  • Page 97 "Easy" Startup Startup with MWA21A option 8. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in. NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiometer or the X50 diagnostics interface are installed incorrectly or not at all. ®...

  • Page 98: Startup With Mwf11A Option

    "Easy" Startup Startup with MWF11A option 6.11 Startup with MWF11A option WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply.
  • Page 99 "Easy" Startup Startup with MWF11A option CW/stop CCW/stop Meaning Activated Not activated • Only CW operation is enabled. • Pre-selected setpoints for CCW rotation result in standstill of drive. Not activated Activated • Only CCW operation is enabled. • Pre-selected setpoints for CW rotation result in stand- still of drive.

  • Page 100: Supplementary Notes For Installation Close To The Motor

    "Easy" Startup Supplementary notes for installation close to the motor 6.12 Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the following notes: 6.12.1 Checking the connection type of the connected motor ®...
  • Page 101 Supplementary notes for installation close to the motor • For control via binary signals, SEW-EURODRIVE recommends that you connect the TH in series with the "Ready signal" relay (see the following illustration). – The ready signal must be monitored by an external controller.
  • Page 102 "Easy" Startup Supplementary notes for installation close to the motor • For brakemotors with BEM option and external braking resistor, the external brak- ing resistor BW and the brake must be connected as follows. BE/BR 640731915 ® 6.12.5 Mounting the MOVIMOT inverter in the field distributor Follow the instructions in the corresponding fieldbus manuals when mounting the ®...

  • Page 103: Easy" Startup With Rs-485 Interface/Fieldbus

    "Easy" Startup with RS-485 Interface/Fieldbus Important notes on startup "Easy" Startup with RS-485 Interface/Fieldbus Important notes on startup INFORMATION You must comply with the general safety notes in chapter "Safety Notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.

  • Page 104: Requirements

    See chapters "Mechanical Installation" and "Electrical Installation". 2. Set the correct RS-485 address on DIP switches S1/1 – S1/4. ® In conjunction with SEW fieldbus interfaces (MF.. / MQ..) or with MOVIFIT , al- ways set address "1". Decimal...
  • Page 105 "Easy" Startup with RS-485 Interface/Fieldbus Startup procedure 5. Check to see if requested direction of rotation has been enabled. CW/stop CCW/stop Meaning Activated Activated • Both directions of rotation are enabled Activated Not activated • Only CW direction of rotation is enabled •...

  • Page 106: Coding Of Process Data

    Coding of process data The same process data information is used for control and setpoint setting in all fieldbus ® systems. The process data is coded according to the standard MOVILINK profile for SEW drive inverters. ® MOVIMOT offers the following variants: •...
  • Page 107 X6:9,10 to +24 V (jumper with terminal 24V X6:1,2,3). The "Stop" control command is issued by resetting bit 2 = "0." Use the stop command 0002 to ensure compatibility with other SEW inverter series. If bit 2 = "0", the ® MOVIMOT inverter stops the drive with the current ramp.
  • Page 108 "Easy" Startup with RS-485 Interface/Fieldbus Coding of process data Speed [%] The speed setpoint is given as a percentage and refers to maximum speed set at the setpoint potentiometer f1. Coding: C000 = -100 % (CCW rotation) 4000 = +100 % (CW rotation) →...
  • Page 109 "Easy" Startup with RS-485 Interface/Fieldbus Coding of process data 15 14 13 12 11 10 9 Output stage enabled = "1" Inverter ready = "1" Unit status PO data enabled = "1" (Bit 5 = "0") = 24 V operation Reserved PI1: Status word 1 = No enable...
  • Page 110 "Easy" Startup with RS-485 Interface/Fieldbus Coding of process data The following table shows the assignment of status word 1: Meaning Explanation ® Output stage enabled MOVIMOT drive is enabled ® MOVIMOT drive is not enabled ® Inverter ready MOVIMOT drive is ready for operation ®...

  • Page 111: Function With Rs-485 Master

    • 1 start bit, 1 stop bit and 1 parity bit (even parity) will be used. ® • Transmission complies with the SEW MOVILINK protocol (see chapter "Coding of process data") with a fixed transfer rate of 9600 baud. 7.5.1...
  • Page 112 "Easy" Startup with RS-485 Interface/Fieldbus Function with RS-485 master 7.5.2 Idle and start delimiter ® The MOVIMOT inverter detects the start of a request message by means of an idle pe- riod lasting at least 3.44 ms, followed by the character 02 (start delimiter 1).
  • Page 113 "Easy" Startup with RS-485 Interface/Fieldbus Function with RS-485 master 7.5.7 Block check character BCC The block check character (BCC) is used in conjunction with even parity formation to en- sure reliable data transfer. The block check character is formed by means of an XOR logic operation of all message characters.
  • Page 114 "Easy" Startup with RS-485 Interface/Fieldbus Function with RS-485 master ® 7.5.8 Message processing in the MOVILINK master ® The following algorithm must be observed for sending and receiving MOVILINK mes- sages in any programmable controllers, in order to ensure correct data transmission. ®...
  • Page 115 "Easy" Startup with RS-485 Interface/Fieldbus Function with RS-485 master 7.5.9 Sample message ® This example shows the control of a MOVIMOT drive via three process data words of PDU type 85 (3 PD acyclical). The RS-485 master sends three process output data ®...

  • Page 116: "Expert" Startup With Parameter Function

    "Expert" Startup with Parameter Function Important notes on startup "Expert" Startup with Parameter Function INFORMATION "Expert" startup is only necessary if parameters are to be set during startup. "Expert" startup is only possible if: • No additional function is activated (DIP switch S2/5 - S2/8 = "OFF"), •...

  • Page 117: Requirements

    MOVITOOLS MotionStudio ® The "MOVITOOLS MotionStudio" software package is the SEW engineering tool that you can use to access all SEW drive units. In case of simple applications, you can use ® ® MOVITOOLS MotionStudio to diagnose the MOVIMOT inverter. For more sophisti- ®...
  • Page 118 "Expert" Startup with Parameter Function ® MOVITOOLS MotionStudio ® ® 8.3.1 Integrating MOVIMOT in MOVITOOLS MotionStudio INFORMATION For a detailed description of the following steps, please refer to the comprehensive on- ® line help in MOVITOOLS MotionStudio. ® 1. Start MOVITOOLS MotionStudio.

  • Page 119: Startup And Function Expansion With Individual Parameters

    "Expert" Startup with Parameter Function Startup and function expansion with individual parameters Startup and function expansion with individual parameters ® The basic functionality of the MOVIMOT drive can be expanded by using individual pa- rameters. INFORMATION This "Expert" startup is only possible if: •...
  • Page 120 "Expert" Startup with Parameter Function Startup and function expansion with individual parameters 8.4.1 Example ® Fine adjustment of setpoint f2 using MOVITOOLS MotionStudio 1. It is essential to observe the safety and warning instructions of chapter "Important ® notes on startup" when working on the MOVIMOT inverter.
  • Page 121 "Expert" Startup with Parameter Function Startup and function expansion with individual parameters 534512907 11.Open the folder "Setpoint selection" [1]. Deactivate switch f2 [2] by setting the check box of parameter P102 Deactivating me- chanical controls [2] (parameter P102:14 = "1" => P102 = "0100 0000 0000 0000"). 534454795 12.Open the folder "Setpoints"...

  • Page 122: Startup And Configuration With A Central Controller And Mqp

    "Expert" Startup with Parameter Function Startup and configuration with a central controller and MQP.. Startup and configuration with a central controller and MQP.. ® You can use a central controller to startup and configure the MOVIMOT drive via the fieldbus interface MQP.. (PROFIBUS-DPV1). INFORMATION This "Expert"...

  • Page 123: Startup By Transferring The Set Of Parameters

    "Expert" Startup with Parameter Function Startup by transferring the set of parameters Startup by transferring the set of parameters ® You can startup several MOVIMOT drives with the same parameter set. ® Parameters can only be transferred between two identical MOVIMOT drives (same in- verter and same motor).
  • Page 124 "Expert" Startup with Parameter Function Startup by transferring the set of parameters 8.6.2 Transferring parameters using a central controller and MQP.. ® Parameters can only be transferred between two identical MOVIMOT drives (same in- verter and same motor). 1. It is essential to observe the safety and warning instructions of chapter "Important ®...

  • Page 125: Parameter List

    "Expert" Startup with Parameter Function Parameter list Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) Display values Process values 8318 Speed (signed) [rpm] 1 digit = 0.001 rpm 8319 Frequency (signed) [Hz] 1 digit = 0.001 Hz 8321 Output current (value) [% I...
  • Page 126 "Expert" Startup with Parameter Function Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) Unit data 8301 Unit type [Text] 8361 Nominal output current 1 digit = 0.001 A 8930 DIM slot option [Text] 8300 Basic unit firmware [Part number and version]...
  • Page 127 "Expert" Startup with Parameter Function Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) Error t-2 Background information for errors that occurred in the past when t-2 8368 Error code Error code 9306 Fault subcode 8885 Internal error 8373...
  • Page 128 "Expert" Startup with Parameter Function Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) Bus diagnostics 8455 PO 1 setpoint [hex] 8456 PO 2 setpoint [hex] 8457 PO 3 setpoint [hex] 8458 PI 1 actual value [hex] 8459 PI 2 actual value...
  • Page 129 "Expert" Startup with Parameter Function Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) Motor protection 8533 Motor protection 0: OFF 1: ON (DIP switch S1/5) 8534 Type of cooling 0: Fan cooled 1: Forced cooling 10096 Motor cable length 0 –...
  • Page 130 "Expert" Startup with Parameter Function Parameter list ® ® Index Subindex Name MOVITOOLS MotionStudio MOVILINK scaling dec. dec. (range/factory setting) 8925 Energy-saving function 0: OFF 1: ON Unit functions Setup 8594 Factory setting 0: No factory setting 2: Delivery state 8595 Parameter lock 0: OFF...

  • Page 131: Parameter Description

    "Expert" Startup with Parameter Function Parameter description Parameter description 8.8.1 Display values Parameter 000 Speed (signed) The displayed speed is the calculated actual speed. Parameter 002 Frequency (signed) Output frequency of the inverter Parameter 004 Output current (value) Apparent current in the range 0 – 200% of the nominal unit current Parameter 005 Active current (signed) Active current in range -200% –...
  • Page 132 "Expert" Startup with Parameter Function Parameter description Parameter 011 Operating status The following operating states are possible: • 24 V OPERATION • CONTROLLER INHIBIT • NO ENABLE • STANDSTILL CURRENT • ENABLE • FACTORY SETTING • ERROR • TIMEOUT Parameter 012 Error status Error status in text form Parameter 013...
  • Page 133 "Expert" Startup with Parameter Function Parameter description Parameter 017 Setting of DIP switches S1 and S2 Display of DIP switch settings for S1 and S2: Bit in index Functionality switch 10087.135 S1/1 Bit 0 Unit address Unit address bit 2 S1/2 Bit 1 Unit address bit 2...
  • Page 134 "Expert" Startup with Parameter Function Parameter description Parameter 032 Setting/assignment of binary input, terminal X6:9,10 Displays the status of the binary input at terminal L X6:9,10 Parameter 033 Setting/assignment of binary input, terminal X6:7,8 Displays the status of the binary input at terminal f1/f2 X6:7,8 Parameter 050 Setting / assignment signal relay K1 Displays the status of the signal relay K1...
  • Page 135 "Expert" Startup with Parameter Function Parameter description Parameters 080 – Error t-0 – t-4 The unit saves the diagnostic data when a fault occurs. The last five errors are displayed in the error memory. Parameter 094 PO 1 Setpoint (display value) Process data output word 1 Parameter 095 PO 2 Setpoint (display value)
  • Page 136 "Expert" Startup with Parameter Function Parameter description Parameter 102 Deactivating mechanical controls Use this bit-coded selection box to deactivate the mechanical controls of the ® MOVIMOT inverter. The value of the parameter set at the factory enables all mechan- ical controls. Meaning Note Reserved...
  • Page 137 "Expert" Startup with Parameter Function Parameter description Parameter 130 Ramp t11 up ® • When using MOVIMOT with binary control, the acceleration ramp t11 up is only valid if: – Switch t1 is deactivated, i.e. if P102:15 = "1". ® •...
  • Page 138 "Expert" Startup with Parameter Function Parameter description Parameter 135 S pattern t12 This parameter determines the pattern grade (1 = low, 2 = medium, 3 = high) of the ramp. The S pattern is used for rounding off the ramp and allows for a soft acceleration of the drive in the event of a setpoint change.
  • Page 139 "Expert" Startup with Parameter Function Parameter description Parameters 170 – Fixed setpoints n0 – n3 The fixed setpoints n0 – n3 are valid when parameter 10096.34 Terminal assignment is set to "1" = terminal configuration 2 (fixed setpoint selection). You can then select fixed setpoints n0 – n3 using the programmed functionality of the input terminals.
  • Page 140 Parameter 347 Motor cable length This parameter is used for defining the motor cable length (= length of the SEW hybrid ® cable between MOVIMOT and motor) that is the basis for calculating the motor tem- perature.
  • Page 141 "Expert" Startup with Parameter Function Parameter description 8.8.4 Control functions Parameter 500 Speed monitoring (when DIP switch S2/4 is deactivated) ® With MOVIMOT , speed monitoring is performed by evaluating operation at the current limit. Speed monitoring is triggered when the current limit is maintained for the duration of the set deceleration time (parameter P501).
  • Page 142 "Expert" Startup with Parameter Function Parameter description 8.8.5 Terminal assignment Parameter 600 Terminal configuration INFORMATION Parameter P600 can only be changed if all binary inputs are set to "0". Use this parameter to select the configuration of binary input terminals. The following tables show the functions of the binary input terminals in relation to the control setpoint source and the terminal configuration: Control / setpoint source "Binary"...
  • Page 143 "Expert" Startup with Parameter Function Parameter description Parameter 620 Function of the signal relay K1 WARNING Danger due to unexpected starting of the drive when you use the signal relay K1 for controlling the brake. Severe or fatal injuries • When the signal relay K1 is used for controlling the brake, parameter P620 must be set to 5 "Brake released".
  • Page 144 "Expert" Startup with Parameter Function Parameter description The VFC hoist operating mode affects the following parameters: Index Subindex Name Value dec. dec. 8515 Start/stop speed = 60 rpm If the start/stop speed is set to less than 60 rpm. 8516 Minimum speed = 60 rpm If the minimum speed is set to less...
  • Page 145 "Expert" Startup with Parameter Function Parameter description Parameter 710 Standstill current When the standstill current function is activated, the inverter injects a current in the motor at standstill. The standstill current fulfills the following functions: • When the ambient temperature of the motor is low, the standstill current prevents the risk of condensation and freezing of the brake.
  • Page 146 "Expert" Startup with Parameter Function Parameter description Parameter 738 Activation of brake release without drive enable (when DIP switch S2/2 is deactivated) If this parameter is set to the value "ON", the brake can be released even if the drive is not enabled.
  • Page 147 "Expert" Startup with Parameter Function Parameter description Parameter 830 Error response for external error Use this parameter to determine the error response that is triggered when the signal at terminal X6: 9,10 (error code 26) is cancelled, see parameter P600 "Terminal configu- ration 3".
  • Page 148 "Expert" Startup with Parameter Function Parameter description Parameter 872 Setpoint description PO 3 Displays the assignment of the process data output word PO 3 Parameter 873 Actual value description PI 1 Displays the assignment of the process data input word PI 1 Parameter 874 Actual value description PI 2 Parameterization of the assignment of the process data input word PI 2...
  • Page 149 "Expert" Startup with Parameter Function Parameter description 8.8.8 Parameters that depend on mechanical controls The following mechanical controls influence the user parameters: • DIP switch S1 • DIP switch S2 • Setpoint potentiometer f1 • Switch f2 • Switch t1 INFORMATION Parameter P100 can only be changed if •...
  • Page 150 "Expert" Startup with Parameter Function Parameter description Mechanical Influenced Effect of parameter P102 control Parameter DIP switch S2/4 P500 Bit not set: Speed monitoring Activation/deactivation of the speed monitoring function at DIP switch S2/4 Bit set: Activation/deactivation of the speed monitoring using parameters Setpoint potenti- P302...

  • Page 151: Operation

    Operation Operating display Operation Operating display ® The status LED is located on the top of the MOVIMOT inverter. ® [1] MOVIMOT status LED 459759755 9.1.1 Meaning of the status LED states ® The three-color status LED indicates the operating and error states of the MOVIMOT inverter.

  • Page 152: Drive Id Module

    Operation Drive ID module Drive ID module The pluggable Drive ID module is installed in the basic unit. ® The following figure shows the Drive ID module and its position in the MOVIMOT verter. 493300363 [1] Drive-ID module The Drive ID module receives a memory module on which the following information is stored: •...

  • Page 153: Keypads

    Operation Keypads Keypads INFORMATION For notes on startup with the MBG11A or MLG..A options, refer to sec. "Startup with the MBG11A or MLG..A options" (page 93). ® The following MOVIMOT functions can be executed with the MBG11A and MBG..A keypads: Function Explanation Display...

  • Page 154: Mwa21A Setpoint Converter

    Operation MWA21A setpoint converter MWA21A setpoint converter INFORMATION • For notes on connecting the MWA21A option, refer to sec. "Connection of option MWA21A" (page 49). • For notes on startup of the MWA21A option, refer to sec. "Startup with option MWA21A"...

  • Page 155: Mwf11A Setpoint Converter

    Operation MWF11A setpoint converter MWF11A setpoint converter INFORMATION • For more information about connecting the MWF11A option, refer to chapter "Con- nection of option MWF11A" (page 50). • For notes on startup of the MWF11A option, refer to sec. "Startup with option MWF11A"...
  • Page 156 Operation MWF11A setpoint converter 9.5.2 Operating and display elements The following figure shows the operating and display elements of the MWF11A option: [14] MWF11A [13] c max [12] [11] [10] rpm% RS485 3285341963 Symbol for fixed setpoint n12 Symbol for fixed setpoint n13 "Up"...
  • Page 157 Operation MWF11A setpoint converter 9.5.4 Meaning of the display symbols The following table shows the meaning of the display symbols: Symbol Function Status display In broadcast mode (B mode): • Display: rpm% – As long as there is no enable signal at the terminals, the display will show "StoP".
  • Page 158 Operation MWF11A setpoint converter Symbol Function Fixed setpoint • Display: Fixed setpoint n13 • Unit: Percent • Range: 0 – 100.0 % • Step width: 0.5 % • Fast step width: 5 % • Factory setting: + 100 % Frequency or •...
  • Page 159 Operation MWF11A setpoint converter Terminal X4:6 Errors shown on the display can be reset by connecting 24 V to terminal X4:6 (error re- (error reset) set). Refer to chapter "Diagnostics with MWF11A setpoint converter" for error re- sponses. Terminal X4:7 (/ •...

  • Page 160: Movimot ® Manual Operation With Movitools ® Motionstudio

    Operation ® ® MOVIMOT manual operation with MOVITOOLS MotionStudio ® ® MOVIMOT manual operation with MOVITOOLS MotionStudio ® MOVIMOT drives are equipped with an X50 diagnostics interface for startup and ser- vice. It can be used for diagnostics, manual operation and parameter setting. ®...
  • Page 161 Operation ® ® MOVIMOT manual operation with MOVITOOLS MotionStudio 534358795 To activate manual mode, click on the button [Activate manual operation] [1]. The parameter P097 PI 1 Actual value (display value) signals to the higher-level control- ler that manual operation has been activated. Manual operation remains active even after an error reset or after the 24 V supply has been switched off.
  • Page 162 Operation ® ® MOVIMOT manual operation with MOVITOOLS MotionStudio 9.6.2 Control in manual mode Once manual operation has been successfully activated, you can control the ® ® MOVIMOT drive using the controls in the "Manual operation" window of MOVITOOLS MotionStudio. [10] [11] 534573835...
  • Page 163 Operation ® ® MOVIMOT manual operation with MOVITOOLS MotionStudio ® On MOVIMOT drives with a brake, you can release the brake even without drive en- able by activating the "Brake release" checkbox [8]. INFORMATION The brake can only be released without drive enable if •...

  • Page 164: Dbg Keypad

    Operation DBG keypad DBG keypad 9.7.1 Description ® Function You can use the DBG keypad for parameterization and manual operation of MOVIMOT drives. In addition to that, the keypad displays important information about the state of ® the MOVIMOT drive. Features •...
  • Page 165 Operation DBG keypad Key assignment The following figure shows the key assignment of the DBG keypad: [10] [11] [12] 341827339 Stop Delete previous entry Select language Change menu Keys <0> – <9> Digits 0 – 9 Sign reversal Up arrow, moves up to the next menu item Start OK, confirms the entry [10]...
  • Page 166 Operation DBG keypad 9.7.2 Operation Selecting a language 1. The following text appears on the display for a few sec- tions when the DBG keypad is switched on for the first time or after activating the delivery status: EURODRIVE 1214344843 The symbol for language selection then appears on the display.
  • Page 167 Operation DBG keypad Basic display The menu "BASIC DISPLAY" represents important characteristic values. ® Display for inhibited MOVIMOT inverter NO ENABLE 690041611 ® Display for enabled MOVIMOT inverter ENABLE 690392971 NOTE 17: Information message DISABLE REQUIRED 690463243 Error display ERROR Parameter mode In the menu "PARAMETER MODE", you can check and change parameter settings INFORMATION...
  • Page 168 Operation DBG keypad 4. Press the key to activate the parameter subgroup selection in the required main parameter group. The P1.. SETPOINTS/ flashing cursor moves one position to the right. RAMP GENERATORS NO ENABLE 692557963 5. Use the key to select the desired parameter P13.
  • Page 169 Operation DBG keypad Manual mode Activation WARNING Risk of crushing if the drive starts up unintentionally. When deactivating the manual mode, the binary signals (binary control) or the process data of the master (control via RS-485) become active. If the enable signal is present ®...
  • Page 170 Operation DBG keypad Operation ® The following MOVIMOT functions can be executed in the menu "MANUAL MODE": Setting the ramp time Press the key. Use the key to set the required ramp time. Press the key to confirm your entry. Changing parameters Use the key to switch between parameters "RAMP", "SPEED"...
  • Page 171 Operation DBG keypad WARNING Risk of crushing if the drive starts up unintentionally. When deactivating the manual mode, the binary signals (binary control) or the process data of the master (control via RS-485) become active. If the enable signal is present ®...

  • Page 172: Service

    Service Status and error display Service 10.1 Status and error display 10.1.1 Meaning of the status LED ® The status LED is located on the top of the MOVIMOT inverter. ® The three-color status LED indicates the operating and error states of the MOVIMOT inverter.
  • Page 173 Service Status and error display LED status Error code/unit Description color status 6x flashing, Error 06 Mains phase failure break Error 81 Start condition Error 82 Output phases interrupted 1) Only in hoist applications Status LED flash codes Flashing steadily: LED 600 ms on, 600 ms off Flashing evenly, fast: LED 100 ms on, 300 ms off...
  • Page 174 Set parameter P802 to "Delivery state". EEPROM ® EEPROM error Reset the error and parameterize the MOVIMOT inverter again. Consult the SEW Service if the error reoccurs. Error code 26 No external signal at terminal Correct/reset external error. X6: 9,10 External terminal Error code 38 Contact SEW Service.
  • Page 175 Service Status and error display Error Cause Solution Error code 43 Communication timeout during Check/establish communication link between RS- ® cyclical communication via RS- 485 master and the MOVIMOT inverter. communication timeout 485. Check the number of slaves connected to the RS- ®...

  • Page 176: Inspection/Maintenance

    10.2.1 MOVIMOT inverter ® The MOVIMOT inverter does not require any maintenance work. SEW-EURODRIVE ® does not prescribe any inspection or maintenance work for the MOVIMOT inverter. Exception: In case of long-term storage, observe the notes in chapter "Service" / "Ex- tended storage".

  • Page 177: Diagnostics With Mwf11A Option

    Service Diagnostics with MWF11A option 10.3 Diagnostics with MWF11A option The following table shows the meaning of the error codes of the MWF11A option: Error code Meaning Response when terminal X4/6 = "1" on the dis- play – Communication interrupted between No response.

  • Page 178: Unit Replacement

    Service Unit replacement 10.4 Unit replacement WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply. Severe or fatal injuries. ®...
  • Page 179 Service Unit replacement ® 4. Unlock the Drive ID module of the new MOVIMOT inverter and pull it out carefully. 519203595 ® 5. Unlock the Drive ID module of the previous MOVIMOT inverter as well and pull it out carefully. ®...

  • Page 180: Rotating The Connection Box

    Service Rotating the connection box 10.5 Rotating the connection box ® We recommend purchasing pre-fabricated MOVIMOT drive with the correct position of cable entries. In exceptional cases, the position of the cable entries can be rotated to the opposite side (only for units with a modular connection box). WARNING Electric shock caused by dangerous voltages in the connection box.
  • Page 181 Service Rotating the connection box 5. Rotate the connection box [4] by 180°. 180° 322383883 6. Place the connection box [4] on the mounting plate [5] and fasten it with 4 screws [3]. 7. Re-install the connections. ® 8. Place the MOVIMOT inverter [2] onto the connection box and secure it using 4 screws [1].

  • Page 182: Sew Service

    Service SEW Service 10.6 SEW Service If a fault cannot be remedied, please contact SEW Service (see "Address List"). Please have the following information at hand when you consult the SEW Service: • Service code [1] • Unit designation on inverter nameplate [2] •...

  • Page 183: Storage

    This effect can damage the capacitors if the unit is connected using the nominal voltage after a longer period of storage. If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set ac- cording to the following overview.

  • Page 184: Technical Data

    Regenerative: 160 % at ® Maximum motor cable 15 m when the MOVIMOT inverter is installed close to the motor length (with SEW hybrid cable) External braking resistor 150 Ω 68 Ω Interference immunity Meets EN 61800-3 Interference emission Complies with category C2 according to EN 61800-3 (limit class A to EN 55011 and EN 55014) Ambient temperature ϑ...
  • Page 185 Technical Data Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz ® MOVIMOT type MM 03D- MM 05D- MM 07D- MM 11D- MM 15D- MM 22D- MM 30D- MM 40D- 503-00 503-00 503-00 503-00 503-00 503-00 503-00...

  • Page 186: Motor With Operating Point 460 V / 60 Hz

    Regenerative: 160 % at ® Maximum motor cable 15 m when the MOVIMOT inverter is installed close to the motor length (with SEW hybrid cable) External braking resistor 150 Ω 68 Ω Interference immunity Meets EN 61800–3 Interference emission Complies with category C2 according to EN 61800-3 (limit class A to EN 55011 and EN 55014) Ambient temperature ϑ...
  • Page 187 Technical Data Motor with operating point 460 V / 60 Hz ® MOVIMOT type MM 03D- MM 05D- MM 07D- MM 11D- MM 15D- MM 22D- MM 30D- MM 40D- 503-00 503-00 503-00 503-00 503-00 503-00 503-00 503-00 Part number 18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076 Size 1 Size 2...

  • Page 188: Motor With Operating Point 230 V / 60 Hz

    Regenerative: 160 % at ® Maximum motor cable 15 m when MOVIMOT frequency inverter is installed close to the motor length (with SEW hybrid cable) External braking resistor 150 Ω 68 Ω Interference immunity Meets EN 61800–3 Interference emission Complies with category C2 according to EN 61800-3 (limit class A to EN 55011 and...
  • Page 189 Technical Data Motor with operating point 230 V / 60 Hz ® MOVIMOT type MM 03D- MM 05D- MM 07D- MM 11D- MM 15D- MM 22D- 233-00 233-00 233-00 233-00 233-00 233-00 Part number 18215084 18215092 18215106 18215114 18215122 18215130 Size 1 Size 2 External electronics sup-...

  • Page 190: Technical Data Of Options & Accessories

    Technical Data Technical data of options & accessories 11.4 Technical data of options & accessories 11.4.1 MLU11A / MLU21A Option MLU11A MLU21A Part number 0 823 383 7 0 823 387 X Function 24 V voltage supply Input voltage AC 380 – 500 V ±10 % (50/60 Hz) AC 200 –...
  • Page 191 Technical Data Technical data of options & accessories 11.4.4 MNF21A Option MNF21A (only for MM03D-503-00 – MM15D-503-00) Part number 0 804 265 9 Function 3-phase line filter (allows for category C1 to EN 61800-3) Input voltage AC 3 x 380 V ±10 % / 50 – 60 Hz Input current Degree of protection IP00...
  • Page 192 Technical Data Technical data of options & accessories 11.4.7 BES (for 24 V brake coil) NOTICE If the connection voltage is too high, the BES brake rectifier or the brake coil connected to it can be damaged. Damage to the BES brake rectifier or the brake coil. •...
  • Page 193 Technical Data Technical data of options & accessories 11.4.10 MWA21A Option MWA21A Part number 0 823 006 4 Function Setpoint converter Input voltage DC 24 V ± 25% Current consumption About 70 mA ® Serial interface RS-485 for connecting max. 31 MOVIMOT inverters (max.
  • Page 194 Technical Data Technical data of options & accessories 11.4.12 Forced cooling fan V Option V forced cooling fan For motor size DR. 112 / 132 Input voltage DC 24 V Current consumption 0.35 A 0.5 A 0.75 A 0.75/1.1 A 1.64 A Power demand 10 W...

  • Page 195: Work Done, Working Air Gap And Braking Torque Of The Brake

    Technical Data Work done, working air gap and braking torque of the brake 11.5 Work done, working air gap and braking torque of the brake Brake Work done Working air gap Brake disk Braking torque settings type until mainte- [mm] [mm] Braking Type and number of...

  • Page 196: Integrated Rs-485 Interface

    Technical Data Integrated RS-485 interface 11.7 Integrated RS-485 interface RS-485 interface Standard RS-485 to EIA standard (with integrated dynamic terminating resistor) Baud rate 9.6 kBd ® 31.25 kBd (in connection with MF.., MQ.., MOVIFIT MC fieldbus interfaces) Start bits 1 start bit Stop bits 1 stop bit Data bits...

  • Page 197: Assignment Of External Braking Resistors

    Technical Data Assignment of external braking resistors 11.10 Assignment of external braking resistors ® MOVIMOT type Braking resistor Part number Protective grid MM03D-503-00 – MM15D-503- BW200-003/K-1.5 0 828 291 9 0 813 152 X BW200-005/K-1.5 0 828 283 8 – MM03D-233-00 –...

  • Page 198: Assignment Of The Drive-Id Module

    Technical Data Assignment of the Drive-ID module 11.12 Assignment of the Drive-ID module Motor Drive-ID module Type Line voltage Line fre- Labeling ID color Part number quency [Hz] 230 / 400 DRS/400/50 White 1 821 437 1 230 / 400 DRE/400/50 Orange 1 821 439 8...

  • Page 199: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,027 SRVVLEO\ LQ FRQQHFWLRQ ZLWK $& PRWRU DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&...

  • Page 200: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 201 Sales Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328 dente Dutra Km 208 Service http://www.sew-eurodrive.com.br Guarulhos - 07251-250 - SP sew@sew.com.br SAT - SEW ATENDE - 0800 7700496 Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor...
  • Page 202 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 203 Address List China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262 No. 12 Jinye 2nd Road Fax +86 29 68686311 Xi'An High-Technology Industrial Development xian@sew-eurodrive.cn Zone Xi'An 710065 Additional addresses for service in China provided on request! Colombia Assembly Bogotá...
  • Page 204 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 205 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 206 Fax +92-21-454 7365 mercial Area, seweurodrive@cyber.net.pk Sultan Ahmed Shah Road, Block 7/8, Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C. Sales Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe...
  • Page 207 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor office@dipar.rs SCG-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 208 7 Christie Crescent Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr Ansan 425-120 master.korea@sew-eurodrive.com...
  • Page 209 Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...

  • Page 210: Index

    Index Index Connection............47 Acceleration setpoint..........59 Installation............23 Active current, P005..........131 Technical data ..........192 Actual value description PI1, P873 ......148 Actual value description PI2, P874 ......148 Connection............90 Actual value description PI3, P875 ......148 Binary control...........34, 91 Actual value PI 1 (display), P097 ......135 Block check character BCC .........113 Actual value PI 2 (display), P098 ......135 Boost, P321 ............
  • Page 211 Index Connection DBG keypad ............164 BEM ..............46 DC link voltage, P008 .......... 131 BES..............47 Deactivating mechanical controls, P102 ....136 DBG ..............54 Deceleration setpoint ..........59 Forced cooling fan V ..........52 Delay time, P501 ..........141 Hybrid cable ............41 Derating ..............34 MBG11A ............48 Designated use............9 MLG11A.............43 Diagnostics...
  • Page 212 Index Function expansion by setting Installation altitude ..........34 individual parameters........119 Installation close to the motor Function of the signal relay K1, P620 ....143 Startup information .......... 100 Function with RS-485 master.......111 Installation dimensions for mounting close to the motor ......27 Installation instructions, electrical ......30 Installation, safety notes ........10 Group address .............112...
  • Page 213 Index MBG11A Motor Connection............48 Connection type..........100 Installation............24 Connection when mounted close to the motor ..38 Operation ............153 Enabling the direction of rotation .....100 Startup ...............93 Motor protection..........100 Technical data..........192 Motor cable length, P347 ........140 Mechanical installation ...........18 Motor lead ..............40 Message processing ..........114 Motor overload, response, P832......
  • Page 214 Index Nominal output current, P071 ......134 Parameter 014 .............132 Notes Parameter 015 .............132 Designation in the documentation......6 Parameter 016 .............132 Parameter 017 .............133 Parameter 018 .............133 Parameter 019 .............133 ON hours, P015 ...........132 Parameter 020 .............133 Operating display ..........151 Parameter 031 .............133 Operating mode (display), P700 ......134 Parameter 032 .............134 Operating mode (VFC or U/f) .........66...
  • Page 215 Index Parameter 620 .............143 Pre-magnetization, P323 ........140 Parameter 700 (display)........134 Process data Parameter 700 (setting) ........143 Process input data ...........108 Process output data......... 107 Parameter 710 .............145 Parameter 731 .............145 Product names............7 Parameter 732 .............145 Protection devices ..........35 Parameter 738 .............146 Protective cover ........57, 103, 116 Parameter 770 .............146 PWM frequency ..........62, 74...
  • Page 216 460 V / 60 Hz ........... 186 Setting terminal X6.11,12, P031 ......133 Switch f2 ..............59 Setting terminal X6.9,12, P032 ......134 Switch t1 ..............59 SEW Service ............182 Shut down ............182 Shutdown .............183 Signal words in the safety notes ......6 Target group ............8 Slip compensation, deactivated ......89...
  • Page 217 Index Tension spring terminal, use ........31 Terminal box, rotation ..........180 Wiring Terminal configuration, P600 .......142 BEM ..............46 Terminal, use ............31 BES..............47 Tightening torques ..........28 DBG ..............54 Tightening torques for bolts and screws ....28 Forced cooling fan V..........52 Timeout monitoring ........112, 163 Hybrid cable............41 Tolerance, shaft end ..........18 MBG11A ............48...
  • Page 220 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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