SEW DRC.-...-DAC Operating Instructions Manual
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SEW DRC.-...-DAC Operating Instructions Manual

Electronic motor direct as-interface communication
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Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

Electronic Motor
DRC.-...-DAC
Direct AS-Interface Communication
Edition 02/2012
19376014 / EN

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Summary of Contents for SEW DRC.-...-DAC

  • Page 1: Operating Instructions

    Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Electronic Motor DRC.-...-DAC Direct AS-Interface Communication Edition 02/2012 19376014 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 6 Use of this documentation ................6 Structure of the safety notes ............... 6 Rights to claim under limited warranty ............7 Exclusion of liability..................7 Copyright..................... 7 Product names and trademarks ..............7 Safety Notes ......................8 General Information ..................
  • Page 4 ........189 11.6 Error table ................... 192 11.7 AS-Interface bus monitor ............... 195 11.8 Unit replacement ................. 196 11.9 SEW-EURODRIVE Service ..............197 11.10 Shutdown .................... 198 11.11 Storage ....................198 11.12 Extended storage..................198 11.13 Disposal ....................199 Operating Instructions – Electronic Motor DRC.-..-DAC...
  • Page 5 Contents Inspection and Maintenance ................200 12.1 Determining the operating hours ............200 12.2 Inspection and maintenance intervals ........... 201 12.3 Inspection and maintenance work ............202 Technical Data and Dimension Sheets ............204 13.1 Technical data ..................204 13.2 Braking resistors ................... 208 13.3 Technical data of the brake ..............

  • Page 6: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...

  • Page 7: Rights To Claim Under Limited Warranty

    You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 8: Safety Notes

    If you are unclear about any of the informa- tion in this documentation, or if you require further information, please contact SEW- EURODRIVE.

  • Page 9: Designated Use

    "DRC Gearmotors" catalog • Operating instructions for the gear unit (only for DRC gearmotors) You can download or order these publications on the Internet (http://www.sew-euro- drive.com under the heading "Documentation"). Transportation, storage You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical Data".

  • Page 10: Installation

    Safety Notes Installation Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the DRC drive units from improper strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive atmospheres. •...

  • Page 11: Operation

    Safety Notes Operation Operation Systems with integrated DRC drive units must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protec- tive measures may be necessary for applications with increased potential risk. Changes to DRC drive units using the operating software are permitted.

  • Page 12: Unit Structure

    Unit Structure DRC drive unit Unit Structure DRC drive unit The following figure depicts drive units consisting of DRC1/DRC2 electronic motor and R gear unit: R..DRC1-... R..DRC2-... 4761500555 [1] Electronics cover [2] DRC electronic motor with connection unit [3] Gear unit (in the figure: R gear unit) [4] AS-Interface connection Operating Instructions –...

  • Page 13: Cable Entry Positions

    Unit Structure Cable entry positions Cable entry positions The DRC electronic motor generally comes equipped with the following cable entries • Position X + 2 + 3 – X: 2 x M25 x 1.5 + 2 x M16 x 1.5 –...

  • Page 14: Example Nameplate And Type Designation Of Drive Units

    Unit Structure Example nameplate and type designation of drive units Example nameplate and type designation of drive units 3.3.1 Nameplate The following figure gives an example of a DRC nameplate. For the structure of the type designation, refer to chapter "Type designation". 87,1 IE4 eff% 76646 Bruchsal/Germany...

  • Page 15: Electronics

    Unit Structure Electronics Electronics 3.4.1 DRC electronics cover (inside) and connection box The following figure shows the connection box and the bottom side of the DRC electron- ics cover: [7] [8] [10] 1 2 3 4 1 2 3 4 ADE04SA ADE04SA 34567...
  • Page 16 Unit Structure Electronics 3.4.2 AS-Interface option The AS-Interface option is located on the connection board in the connection box. DRC-DAC is available with the following AS-Interface variants: • GLK30A binary slave • GLK31A double slave for drive with several speed setpoints and ramps GLK30A binary Connected to the AS-Interface, the GLK30A slave works like a module with 4 inputs and slave...
  • Page 17 Unit Structure Electronics 3.4.3 Electronics cover (outside) The following figure shows the outside of the electronics cover: NET RUN DRIVE 9007201622609547 Setpoint potentiometer f1 (underneath the gland) Diagnostic interface (underneath the gland) Status LEDs Operating Instructions – Electronic Motor DRC.-..-DAC...

  • Page 18: Example Nameplate And Type Designation Of Electronics

    Unit Structure Example nameplate and type designation of electronics Example nameplate and type designation of electronics 3.5.1 Nameplate The following figure gives an example of a DRC nameplate For the structure of the type designation, refer to chapter "Type designation". 4766269963 [1] Nameplate of connection unit [2] Nameplate of electronics cover...
  • Page 19 Unit Structure Example nameplate and type designation of electronics 3.5.3 Type designation of connection unit The following table shows the type designation of the connection unit: D R C 1 – 5 0 3 – DAC – A – / GLK30A Connection unit option GLK30A = GLK30A binary slave GLK31A = GLK31A double slave...

  • Page 20: Drc Drive Units In Aseptic / Asepticplus Design

    Unit Structure DRC drive units in ASEPTIC / ASEPTICplus design plus DRC drive units in ASEPTIC / ASEPTIC design NOTICE Loss of degree of protection IP66 and incompatibility with cleaning agents. Possible damage to property. • To achieve degree of protection IP66 and compatibility with cleaning agents, you have to replace the plastic screw plugs delivered as standard by suitable screw fittings made of stainless steel.
  • Page 21 [B2] Cable glands made of stainless steel The required screw fittings can be ordered from SEW-EURODRIVE. For an overview, refer to chapter "Technical Data / Optional metal screw fittings". 1) Make sure to select plug seals that are compatible with the cleaning agents used...

  • Page 22: Mechanical Installation

    Mechanical Installation Installation notes Mechanical Installation Installation notes INFORMATION Adhere to the safety notes during installation. WARNING Improper installation/disassembly of DRC drive units and mount-on components. Risk of injury. • Adhere to the notes about installation and disassembly. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system).

  • Page 23: Installation Requirements

    Mechanical Installation Installation requirements Installation requirements Check that the following conditions have been met: • The entries on the nameplate of the DRC unit match the voltage supply system. • The drive is undamaged (no damage caused by transportation or storage) •...

  • Page 24: Setting Up The Drive Unit

    Mechanical Installation Setting up the drive unit Setting up the drive unit 4.4.1 Notes • Only install the DRC drive unit on a level, low-vibration, and torsionally rigid support structure. • Observe the mounting position specified on the motor nameplate. •...
  • Page 25 Mechanical Installation Setting up the drive unit 4.4.2 Electronics cover WARNING Burns caused by hot surfaces. Severe injuries. • Let the units cool down before touching them. NOTICE Loss of the guaranteed degree of protection. Possible damage to property. • When the DRC electronics cover is removed from the connection box, you have to protect it from humidity, dust or foreign particles.
  • Page 26 Mechanical Installation Setting up the drive unit 4.4.3 Installation in damp locations or in the open Drives are supplied in corrosion-resistant versions for use in damp areas or in the open. Repair any damage to the paint work if necessary. plus Observe the notes in chapter "Drive units with optional ASEPTIC / ASEPTIC design".

  • Page 27: Tightening Torques

    Mechanical Installation Tightening torques Tightening torques WARNING Burns caused by hot surfaces. Severe injuries. • Let the units cool down before touching them. 4.5.1 Blanking plugs Tighten the blanking plugs included in the delivery with 2.5 Nm: Example The following figure shows an example. 9007203306591371 Operating Instructions –...
  • Page 28 Mechanical Installation Tightening torques 4.5.2 Cable glands Tightening torques Tighten the EMC cable glands optionally supplied by SEW-EURODRIVE to the following torques: Screw fitting Part number Content Size Tightening torque EMC cable glands (nickel-plated 1820 478 3 10 pcs M16 x 1.5 3.5 Nm to 4.5 Nm...
  • Page 29 Mechanical Installation Tightening torques 4.5.3 DRC electronics cover Tighten the screws on the DRC cover using 6.0 Nm working diagonally across. 9007203306627211 Operating Instructions – Electronic Motor DRC.-..-DAC...

  • Page 30: Drive Units With Optional Aseptic / Aseptic Plus Design

    • Make sure to install the cables with a drip loop. • Use only stainless steel cable glands and connection glands offered by SEW- EURODRIVE, see chapter "Technical data and dimension sheets". • You must seal unused cable bushings and plug connectors with suitable screw plugs, see chapter "Technical data and dimension sheets".
  • Page 31 Mechanical Installation Drive units with optional ASEPTIC / ASEPTICplus design Example The following figure gives an example of a cable entry with drip loop and the replace- ment of the plastic screw plugs supplied as standard with suitable stainless steel screw fittings.
  • Page 32 Mechanical Installation Drive units with optional ASEPTIC / ASEPTICplus design plus Proper mounting DRC drive units in optional ASEPTIC / ASEPTIC design are delivered with pressure position compensation and breather valve installed according to the mounting position. plus This is why DRC drive units in optional ASEPTIC / ASEPTIC design must only be used in the mounting position specified in the order.
  • Page 33 Burns caused by hot surfaces. Severe injuries. • Let the units cool down before touching them. Blanking plugs Tighten the blanking plugs optionally included in the delivery by SEW-EURODRIVE with 2.5 Nm: Type of screw fitting Content Size Part number...
  • Page 34 Mechanical Installation Drive units with optional ASEPTIC / ASEPTICplus design DRC electronics Proceed as follows when installing the DRC electronics cover: cover 4768799755 Steps 1. Fix the DRC cover in position on the connection box with a tightening torque of 2 Nm 2.
  • Page 35 Mechanical Installation Drive units with optional ASEPTIC / ASEPTICplus design EMC cable glands Tighten the EMC cable glands optionally included in the delivery by SEW-EURODRIVE with the following tightening torques: Screw fitting Part number Content Size Tightening torque EMC cable glands (nickel-plated...

  • Page 36: Electrical Installation

    For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. With respect to the EMC regulation, frequency inverters cannot be operated as stand- alone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system.
  • Page 37 Electrical Installation Installation planning considering EMC aspects 5.1.4 Equipotential bonding Regardless of the protective earth connection, it is essential that low-impedance, HF- capable equipotential bonding is provided (see also EN 60204-1 or DIN VDE 0100- 540): • Establish a connection over a wide surface area between the DRC drive unit and the mounting rail.

  • Page 38: Installation Instructions

    Electrical Installation Installation instructions Installation instructions 5.2.1 Connecting power supply cables • The rated voltage and rated frequency of the DRC drive unit must correspond with the data of the power supply system. • Cable cross section: According to input current I at rated power (see chapter line "Technical data and dimension sheets").
  • Page 39 Electrical Installation Installation instructions 5.2.2 Permitted cable cross section of terminals Line terminals Adhere to the permitted cable cross sections for installation: Line terminals X2 without conductor end sleeve with conductor end sleeve (with or without insulating shroud) Connection cross section 0.5 mm –...
  • Page 40 Electrical Installation Installation instructions 5.2.3 Terminal activation for the braking resistor Adhere to the following sequence when activating the terminals for the braking resistor: Terminals for the braking resistor (the following figure shows a schematic illustration) 4055861259 5.2.4 Line terminal actuation Adhere to the following sequence when actuating the line terminals: Line terminals (the following figure shows a schematic illustration) 9007203310525451...
  • Page 41 Electrical Installation Installation instructions 5.2.6 Actuating the communication terminals Note the following information and sequence for actuating the communication terminal clamps: Connect the conductor Connect the conductor without pressing the actuation button after pressing the actuation button 9007201633229835 9007201633209867 Single-wire conductors and flexible conductors with You will need to press the actuation button on top to conductor end sleeves can be installed directly open the clamping spring for installing untreated,...
  • Page 42 DRC, earth-leakage currents of > 3.5 mA can occur. • SEW-EURODRIVE recommends to not use residual current devices. However, if a residual current device is stipulated for direct or indirect protection against contact, observe the above note in accordance with EN 61800-5-1.
  • Page 43 Electrical Installation Installation instructions 5.2.9 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 44 Electrical Installation Installation instructions 5.2.10 Installation above 1000 m asl You can install DRC drive units at altitudes from 1000 m to a maximum of 4000 m above sea level provided the following conditions are met: • The nominal continuous power is reduced due to the reduced cooling above 1000 m (see chapter "Technical data and dimension sheets").
  • Page 45 Electrical Installation Installation instructions 5.2.12 UL-compliant installation (in preparation) Power terminals Observe the following notes for UL-compliant installation: • Use only copper cables with a rated thermal value of 75 °C. • DRC uses cage clamp terminals Short circuit Suitable for use in current circuits with a maximum short circuit current of 200 000 A current rating •...

  • Page 46: Terminal Assignment

    Electrical Installation Terminal assignment Terminal assignment WARNING Electric shock due to regenerative operation when the shaft turns. Severe or fatal injuries. • Secure the output shaft against rotation when the electronics cover is removed. The following figure shows the terminal assignment of DRC-DAC: Braking resistor terminals Communication...
  • Page 47 Electrical Installation Terminal assignment Assignment Terminal Name Marking Function (permitted tightening torque) X7 control STO + Yellow Input STO + terminals STO − Yellow Input STO – – Signal relay 24V_O – DC 24 V output 0V24_O – 0V24 reference potential output STO + Yellow Output STO + (to loop through)

  • Page 48: Connecting Drc Drive Units

    You may only jumper the STO input with 24 V when the DRC drive unit need not fulfill any safety function. Local mode Automatic mode active Local mode active F11/F12/F13 DRC.-...-DAC AS-Interface connection Line terminals [1] Braking resistor Terminal functions...

  • Page 49: Cable Routing And Shielding

    Electrical Installation Cable routing and shielding Cable routing and shielding 5.5.1 Installation material kit (part no. 1 824 826 8) Each DRC drive unit is delivered with an accessory bag that contains installation material for cable shielding: • A1: Installation material for line and hybrid cables: 2 x shield clamps and screws to connect the shield of line cables or hybrid cables (outer shield).
  • Page 50 Electrical Installation Cable routing and shielding 5.5.2 General installation options The following figure shows the general installation options. The following chapters show common examples and contain important notes on cable selection and routing. 4071462539 Operating Instructions – Electronic Motor DRC.-..-DAC...
  • Page 51 Electrical Installation Cable routing and shielding 5.5.3 Notes on cable routing and shielding Note the following when routing and shielding the cables: • Cable selection – You can use unshielded connection cables for the power leads (3 x AC 400 V – AC 500 V + PE).
  • Page 52 Electrical Installation Cable routing and shielding Recommended The following figure shows the recommended cable routing: cable routing Line voltage External braking resistor 4731717771 Alternative cable The following figure shows the alternative cable routing: routing External braking resistor Line voltage 4731729291 Operating Instructions –...

  • Page 53: Emc Cable Glands

    EMC cable glands, which are available as an option, to connect the shield. 3388566411 5.6.2 Assembly of EMC cable glands Fit the EMC cable glands supplied by SEW-EURODRIVE according to the following figure: 2661188747 [1] Important: Cut off the insulating foil, do not just fold it back.

  • Page 54: Plug Connectors

    5.7.2 Connection cables Connection cables are not included in the scope of delivery. You can order prefabricated cables from SEW-EURODRIVE. They are described in the following sections. Specify the part number and length of the required cable in your order.
  • Page 55 Electrical Installation Plug connectors 5.7.3 Plug connector positions The following figure shows the possible plug connector positions. A difference is made between plug connectors with selectable position and plug connectors with fixed position: Plug connector Color Position Location X5132: Digital inputs/outputs –...
  • Page 56 Electrical Installation Plug connectors 5.7.4 Restrictions in conjunction with pressure compensation The position for STO plug connectors is occupied by the pressure compensation fitting when using optional design areas (with ® plus MOVIGEAR )/ASEPTIC design (with DRC) and M5, M6 mounting position. In this case, plug connectors for STO are not possible: 9007201700846347 5.7.5...
  • Page 57 Electrical Installation Plug connectors Example 9007203327550219 INFORMATION Only cable outlet on the side is possible with plug connector position 3 and "right- angle" plug connector variant. Operating Instructions – Electronic Motor DRC.-..-DAC...

  • Page 58: Plug Connector Assignment

    Electrical Installation Plug connector assignment Plug connector assignment 5.8.1 X4271: AS-Interface communication interface The following table informs about this connection: Function Connection of AS-Interface data cable Connection type M12, 4-pole, male, A-coded Wiring diagram 2384154763 Assignment Name Function AS-Interface data cable (+) res.

  • Page 59: Assignment Of Optional Plug Connectors

    X1203_1 and X1203_2: AC 400 V connection The following table informs about this connection: Function AC 400 V connection for supplying the unit/for looping through Connection type M23, SEW insert, SpeedTec-capable, company: Intercontec, female, coding ring: Black, protected against contact Wiring diagram SHLD 2497125387...
  • Page 60 Electrical Installation Assignment of optional plug connectors Connection cables The following table provides an overview of the cables available for this connection: Length/ Operating Cable voltage Connection cable cross installa- section tion type Part number 1 812 746 0 Variable 2.5 mm AC 500 V M23, coding ring:...
  • Page 61 Electrical Installation Assignment of optional plug connectors Length/ Operating Cable voltage Connection cable cross installa- section tion type Part number 1 812 748 7 Variable 4 mm AC 500 V M23, coding ring: M23, coding ring: Black Black Part number 1 813 397 5 Halogen-free Variable 4 mm...
  • Page 62 Electrical Installation Assignment of optional plug connectors 5.9.2 X5132: Digital inputs/outputs The following table informs about this connection: Function Digital inputs/outputs for: DRC Connection type M23, P insert 12-pole, SpeedTec-capable, Intercontec, female, 0°-coded Wiring diagram 2264820107 Assignment Name Function DI01 Binary input DI01 (CW/stop) DI02 Binary input DI02 (CCW/stop)
  • Page 63 Electrical Installation Assignment of optional plug connectors Connection of The following table shows the conductor assignment of the cable with the following part cables with open number: 1 174 145 7 Signal name Color coding DI01 Pink DI02 Gray DI03 DI04 Blue Reserved...
  • Page 64 Electrical Installation Assignment of optional plug connectors 5.9.3 X5502: STO – IN WARNING No safe disconnection of the DRC drive unit. Severe or fatal injuries. • Do not use the 24 V output (pins 1 and 3) for safety-related applications with DRC drive units.
  • Page 65 Electrical Installation Assignment of optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the unit in an HF-capable manner. The following table provides an overview of the cables available for this connection: Length/ Operating Connection cable...
  • Page 66 Electrical Installation Assignment of optional plug connectors 5.9.4 X5503: STO – OUT The following table informs about this connection: Function Connection for safe torque off (STO) for looping through Connection type M12, 5-pole, male, A-coded Wiring diagram 2264818187 Assignment Name Function res.
  • Page 67 Electrical Installation Assignment of optional plug connectors Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the unit in an HF-capable manner. The following table provides an overview of the cables available for this connection: Length/ Operating voltage...
  • Page 68 Electrical Installation Assignment of optional plug connectors 5.9.5 STO jumper plug WARNING Safe disconnection of the DRC drive unit is not possible when the STO jumper plug is used. Severe or fatal injuries. • You may only jumper the STO input with 24 V when the DRC drive unit need not fulfill any safety function.

  • Page 69: Pc Connection

    Electrical Installation PC connection 5.10 PC connection The diagnostic interface [4] can be connected to a commercially available PC/laptop [1] using one of the following options: • [3] PEAK-CAN dongle with adapter cable – Part number of PEAK-CAN dongle: 1821 0597 –...

  • Page 70: Startup

    Startup Startup notes Startup Startup notes INFORMATION It is essential to adhere to the safety notes during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the system according to the instructions. •...

  • Page 71: Lifting Applications

    Startup Lifting applications INFORMATION • To ensure fault-free operation, do not disconnect or connect signal cables during operation. Lifting applications WARNING Risk of fatal injury if the hoist falls. Severe or fatal injuries. • The DRC drive unit is not designed for use as a safety device in lifting applications. •...

  • Page 72: Description Of Control Elements

    Startup Description of control elements Description of control elements 6.4.1 Overview of control elements The following figure gives an overview of control elements on the DRC electronics cover: 9007201645995019 [1] DIP switches S1, S2 Switch t1 Switch f2 [2] Setpoint potentiometer f1 (underneath the gland) [3] Diagnostic interface (underneath the gland) Operating Instructions –...
  • Page 73 Startup Description of control elements 6.4.2 Setpoint potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plugs of the f1 setpoint potentiometer are not installed or not installed correctly. Damage to the DRC electronics cover. • Once you have set the setpoint, make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

  • Page 74: Description Of Dip Switches

    Startup Description of DIP switches Description of DIP switches 6.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Possible damage to property. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.
  • Page 75 Startup Description of DIP switches 6.5.2 Description of DIP switches DIP switch S1/1 Setting the maximum PWM frequency • When DIP switch S1/1 is set to "OFF", the DRC inverter operates with a PWM frequency of 4 kHz. • When DIP switch S1/1 is set to "ON", the DRC inverter operates with a PWM frequency of 8 kHz (low noise) and switches back to 4 kHz depending on the temper- ature and unit utilization.

  • Page 76: Startup With Binary Slave Glk30A In "Easy Mode

    Startup Startup with binary slave GLK30A in "Easy mode" Startup with binary slave GLK30A in "Easy mode" 6.6.1 Startup steps 1. It is essential that you observe the startup instructions. 2. Disconnect all components from the voltage supply and use an external disconnect- ing device to avoid unintentional re-connection.
  • Page 77 Startup Startup with binary slave GLK30A in "Easy mode" 7. Set the 2nd speed at switch f2 (active if AS-Interface bit DO2 = "1" ). Switch f2 Detent setting Setpoint f2 [rpm] 1000 1250 1500 1800 2000 (Motor speed) INFORMATION During operation, the first speed is infinitely variable using the setpoint potentiometer f1 which is accessible from outside.
  • Page 78 Startup Startup with binary slave GLK30A in "Easy mode" 6.6.3 Data AS-Interface master → inverter The following table shows the 4 data bits that the AS-Interface master sends to the DRC inverter via the AS-Interface: AS-Interface bit Function CW/stop CCW/stop Speed f2/speed f1 Reset / controller enable...
  • Page 79 Startup Startup with binary slave GLK30A in "Easy mode" 6.6.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling. Setpoint f2 and the minimum frequency are not affected by the scaling. The following table lists the possible setpoint frequencies for setpoint potentiometer settings f1 = 2000 rpm and f1 = 1000 rpm: Parameter bits Factor...

  • Page 80: Startup With Binary Slave Glk30A In "Expert Mode

    Startup Startup with binary slave GLK30A in "Expert mode" Startup with binary slave GLK30A in "Expert mode" INFORMATION • "Expert" startup is only necessary if parameters are to be set during startup. • The following chapter describes the preparations made on the DRC inverter for activating Expert mode and an example for fine-tuning parameters.
  • Page 81 Startup Startup with binary slave GLK30A in "Expert mode" 10.Check whether these parameters depend on mechanical controls and disable them, if required, by adjusting the bit-coded selection box of parameter index 10096.30. Mechanical Affected Effect of parameter index 10096.30 control element parameter index (deactivation of mechanical (command pcb)
  • Page 82 Startup Startup with binary slave GLK30A in "Expert mode" 6.7.2 Assigning the slave address DRC drive units with AS-Interface are assigned address 0 at the factory. You have the following options for assigning the AS-Interface address of the DRC drive unit with AS-Interface (address 1 - 31): •...
  • Page 83 Startup Startup with binary slave GLK30A in "Expert mode" ® 6.7.3 Example "Fine adjustment of setpoint f2 using MOVITOOLS MotionStudio" 1. It is essential that you observe the startup instructions. 2. Activate Expert mode as described in chapter "Startup with binary slave GLK30A in "Expert"...
  • Page 84 Startup Startup with binary slave GLK30A in "Expert mode" You will get the following or a similar result: 9007202012360459 Adjust the setpoint n_f2 [1] until the application runs optimally, e.g. parameter setpoint = 855 rpm. 12.Disconnect the PC from the DRC inverter. 13.Make sure the screw plug of the diagnostic interface has a seal and screw it in.

  • Page 85: Assigning Slave Address With Hand-Held Programming Device (Glk30A)

    Startup Assigning slave address with hand-held programming device (GLK30A) Assigning slave address with hand-held programming device (GLK30A) Hand-held AS-Interface programming units offer the following functions: • Reading out and changing an AS-Interface slave address • Reading out the AS-Interface profile •...
  • Page 86 Startup Assigning slave address with hand-held programming device (GLK30A) 6.8.2 Example Disconnect the AS-Interface nodes from the AS-Interface network one at a time and assign addresses via the hand-held programming device [A]. Then reconnect the respective AS-Interface node to the AS-Interface network [B]. DRC-DAC DRC-DAC 4734770699...

  • Page 87: Startup With Double Slave Glk31A

    Startup Startup with double slave GLK31A Startup with double slave GLK31A INFORMATION • Startup with the GLK31A double slave only makes sense in "Expert" mode. • The following chapter describes the preparations made on the DRC inverter for activating Expert mode and an example for fine-tuning parameters. •...
  • Page 88 Startup Startup with double slave GLK31A Assigning the An AS-Interface master according to the AS-Interface specification 3.0, rev. 2 in slave address conjunction with the M4 master profile is required for controlling the GLK31A double slave. DRC drive units with GLK31A AS-Interface option are delivered with address 0 and profile S-7.A.7.7.
  • Page 89 Startup Startup with double slave GLK31A Assigning the Hand-held AS-Interface programming devices offer the following functions: slave address • Reading out and changing an AS-Interface slave address using a hand-held • Reading out the AS-Interface profile programming device • Reading out and changing the data and parameter bits •...
  • Page 90 Startup Startup with double slave GLK31A Example Disconnect the AS-Interface nodes from the AS-Interface network one at a time and assign addresses via the hand-held programming device [A]. Then reconnect the respective AS-Interface node to the AS-Interface network [B]. DRC-DAC DRC-DAC 4734770699 [1] AS-Interface hand-held programming device...
  • Page 91 Startup Startup with double slave GLK31A 6.9.2 Startup and function expansion through parameterization You can expand the basic functionality of the DRC drive unit by using parameters. Proceed as follows: 1. It is essential that you observe the startup instructions. 2.
  • Page 92 Startup Startup with double slave GLK31A ® 6.9.3 Example "Fine adjustment of setpoint f2 using MOVITOOLS MotionStudio" 1. It is essential that you observe the startup instructions. 2. Connect the PC to the DRC inverter. 3. Connect the DRC inverter to the voltage supply. ®...
  • Page 93 Startup Startup with double slave GLK31A You will get the following or a similar result: 9007202012271627 Adjust the setpoint n_f2 [1] until the application runs optimally, e.g. setpoint = 855 rpm. 11.Disconnect the PC from the DRC inverter. 12.Make sure the screw plug of the diagnostic interface has a seal and screw it in. NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface is not installed or not installed correctly.

  • Page 94: Operation Of Movitools ® Motionstudio

    MotionStudio software package for establishing communication with the units. The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to four communication channels at the same time.

  • Page 95: First Steps

    Proceed as follows to start MOVITOOLS MotionStudio and create a project: ® 1. Start MOVITOOLS MotionStudio from the Windows start menu via: [Start]/[Programs]/[SEW]/[MOVITOOLS-MotionStudio]/[MOVITOOLS-MotionStudio] 2. Create a project with a name and directory. 7.2.2 Establishing communication and scanning the network ®...
  • Page 96 ® Operation of MOVITOOLS MotionStudio First steps 7.2.4 Configuring units Proceed as follows to configure a unit: 1. Select the unit in the network view. 2. Right-click to open the context menu and display the tools for configuring the unit. 9007201974142091 Command PCB Power section...

  • Page 97: Connection Mode

    ® Operation of MOVITOOLS MotionStudio Connection mode Connection mode 7.3.1 Overview ® MOVITOOLS MotionStudio differentiates between "online" and "offline" connection mode. You determine the connection mode yourself. Depending on the selected connection mode, you can choose offline or online tools specific to your unit. Offline tools / The following figure illustrates the two types of tools: online tools...
  • Page 98 ® Operation of MOVITOOLS MotionStudio Connection mode INFORMATION • The "online" connection status is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for communication. Should you require this feedback, observe chapter "Setting the cyclical accessibil- ®...

  • Page 99: Sbus (Can) Communication Via Interface Adapter

    Connecting the The figure shows how the USB-CAN interface [2] from SEW is connected with the unit USB-CAN inter- [4] and the PC [1] via the SBus interface [3]:...
  • Page 100 ® Operation of MOVITOOLS MotionStudio SBus (CAN) communication via interface adapter 7.4.3 Configuring communication settings via SBus You need an SBus connection between your PC and the units you want to configure. You can use a USB-CAN interface for this purpose. Proceed as follows to configure an SBus connection: 1.
  • Page 101 ® Operation of MOVITOOLS MotionStudio SBus (CAN) communication via interface adapter 3. Press the [Edit] button [3] on the right side of the "Configure communication connections" window. 1166386443 This will display the settings for the "SBus" communication type. 4. It might be necessary to change the preset communication parameters on the tab pages [Basic settings] and [Advanced settings].
  • Page 102 ® Operation of MOVITOOLS MotionStudio SBus (CAN) communication via interface adapter 7.4.4 Communication parameters for SBus The following table describes the [Basic setting] for the SBus communication channel: Communication parameters Description Information Baud rate Transmission speed with which • Adjustable values (permitted the connected PC communicates total cable length): with the unit in the network via the...

  • Page 103: Executing Functions Of The Units

    ® Operation of MOVITOOLS MotionStudio Executing functions of the units Executing functions of the units 7.5.1 Parameterizing a unit Units are parameterized in the parameter tree. The parameter tree displays all unit parameters, grouped into folders. You can manage the unit parameters using the context menu and the toolbar. The following steps illustrate how to read or edit the unit parameters.
  • Page 104 ® Operation of MOVITOOLS MotionStudio Executing functions of the units 6. Double-click to display a particular group of unit parameters. 7. Press the enter key to finalize any changes you make to numerical values in the input fields. INFORMATION For detailed information about the unit parameters, refer to chapter "Parameters". 7.5.3 Starting up the units (online) Do the following to start up the units (online):...

  • Page 105: Parameters

    Parameters Overview of parameters of the command PCB Parameters Overview of parameters of the command PCB 8.1.1 Display values ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Command PCB parameters \ display values \ unit status Unit status 8310.0 Operating state...
  • Page 106 Parameters Overview of parameters of the command PCB ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) 10096.30, bit 15 Switch t1 [Bit field] Command PCB parameters \ display values \ bus diagnostics AS-Interface option monitor In conjunction with AS-Interface binary slave GLK30A: 10095.39 AS-Interface option...
  • Page 107 Parameters Overview of parameters of the command PCB 8.1.2 Parameters that can be changed Storage location INFORMATION Electronics The following parameters are stored in the DRC cover motor. If the motor is replaced, for example for service purposes, changes made to these parameters must be made again.
  • Page 108 Parameters Overview of parameters of the command PCB ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) 15513.0 Scaling factor 13 1.0 – 1.25 – 50.0 15514.0 Scaling factor 14 1.0 – 1.11 – 50.0 15515.0 Scaling factor 15 1.0 –...

  • Page 109: Overview Of Power Section Parameters

    Parameters Overview of power section parameters Overview of power section parameters 8.2.1 Display values ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Power section parameters \ display values \ process values Actual drive values 8318.0 Actual speed [rpm]...
  • Page 110 Parameters Overview of power section parameters ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Basic unit firmware 9701.30, 9701.31 Basic unit firmware [Text] Power section parameters \ display values \ gear unit data 10079.3 Gear unit reduction ratio "numerator"...
  • Page 111 Parameters Overview of power section parameters ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) 10083.2 Work t-1 [kWh] 1 digit = 1Ws = 1/3600000 Temperatures 8397.0 Heat sink temperature t-1 [°C] 1 digit = 1 °C −6 10070.2 Motor temperature t-1...
  • Page 112 Parameters Overview of power section parameters ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Temperatures 8399.0 Heat sink temperature t-3 [°C] 1 digit = 1 °C −6 10070.4 Motor temperature t-3 [°C] 1 digit = 10 °C Power section parameters \ Display values \ Error memory 0-4 \ Error memory t-4 Error status...
  • Page 113 Parameters Overview of power section parameters 8.2.2 Parameters that can be changed Storage location INFORMATION Electronics The following parameters are stored in the DRC cover motor. If the motor is replaced, for example for service purposes, changes made to these parameters must be made again.
  • Page 114 Parameters Overview of power section parameters Drive data NOTICE Damage to the DRC drive unit. Potential damage to property • Consult SEW-EURODRIVE before you change the torque limit. ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting)
  • Page 115 Parameters Overview of power section parameters Terminal assign- ment ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Power section parameters \ terminal assignment \ binary outputs 8349.0, bit 1 Binary output DO01 status (signal relay K1) [Bit field] 8350.0 Binary output DO01 function (signal relay...
  • Page 116 Parameters Overview of power section parameters Diagnostic functions ® ® Index Parameter name MOVITOOLS MotionStudio MOVILINK scaling Display (Range / factory setting) Power section parameters \ diagnostics functions \ reference signals Speed reference message 8539.0 Speed reference value 0.0 ... 1500.0 ... 2000.0 [rpm] 1 digit = 0.001 rpm 8540.0 Hysteresis...
  • Page 117 Parameters Overview of power section parameters Unit functions Power section parameters \ unit functions \ setup 8594.0 Factory setting • 0 = No • 1 = Standard • 2 = Delivery status • 3 = Basic initialization 8595.0 Parameter lock •...

  • Page 118: Description Of Command Pcb Parameters

    Parameters Description of command PCB parameters Description of command PCB parameters 8.3.1 Display values Command pcb parameters \ display values \ unit status Operating status The parameter indicates the current operating state. The following operating states are index 8310.0 possible: •...
  • Page 119 Parameters Description of command PCB parameters Command pcb parameters \ display values \ binary inputs Binary input DI01 The parameter indicates the state of binary input DI01. index 8334.0, bit 1 Binary input DI02 The parameter indicates the state of binary input DI02. index 8334.0, bit 2 Binary input DI03 The parameter indicates the state of binary input DI03.
  • Page 120 Parameters Description of command PCB parameters Command pcb parameters \ display values \ unit data Unit series The parameter indicates the unit series, for example DRC. Unit name The parameter indicates the type designation of the command PCB. index 9701.1 – 9701.5 Unit signature The parameter is used to indicate and enter the device signature.
  • Page 121 Parameters Description of command PCB parameters Command pcb parameters \ display values \ bus diagnostics AS-Interface The parameter indicates the type of AS-Interface option: option index Parameter value Type of AS-Interface option 10095.39 AS-Interface is not available GLK30A binary slave GLK31A double slave ASInterface output In conjunction with AS-Interface binary slave GLK30A:...
  • Page 122 Parameters Description of command PCB parameters AS-Interface input In conjunction with AS-Interface binary slave GLK30A: bit index 9866.1, The parameters are used as AS-Interface bus monitor. They indicate the transmission bits 0 – 3 and of AS-Interface bits from and to the DRC inverter. index 9756.1, The following table shows the assignment of the AS-Interface input bits: bits 6 –...
  • Page 123 Parameters Description of command PCB parameters 8.3.2 Setpoints/ramp generators Command pcb parameters \ setpoints/ramp generators \ setpoint selection Deactivation of Use this bit-coded selection box to deactivate the mechanical control elements of the mechanical control DRC inverter. elements The parameter is set at the factory so that all mechanical control elements are effective. index 10096.30, bits 13 –...
  • Page 124 Parameters Description of command PCB parameters Ramp t15 up index Only in conjunction with AS-Interface double slave GLK31A: 10504.1 Use this parameter to set acceleration ramp "t15 up" (depending on which function module is active). • Unit: [s] • Setting range: 0 – 1 – 60 s The ramp times refer to a setpoint step change of ∆n = 3000 rpm.
  • Page 125 Parameters Description of command PCB parameters Command PCB parameters \ setpoints/ramp generators \ setpoints Setpoint n_f1 Use this parameter to set setpoint "n_f1". index 10096.35 • Unit: [rpm] • Setting range: 0 – 1500 – 2000 rpm The setpoint "n_f1" is valid if •...
  • Page 126 Parameters Description of command PCB parameters 8.3.3 Terminal assignment Command PCB parameters \ terminal assignment \ binary outputs Binary output For binary output DO01, see power section parameters. DO01 8.3.4 Unit functions Command pcb parameters \ unit functions \ setup Factory setting If you set this parameter to "Delivery state", all parameters that have a factory setting index 8594.0...

  • Page 127: Description Of Power Section Parameters

    Parameters Description of power section parameters Description of power section parameters 8.4.1 Display values Power section parameters \ display values \ process values Actual speed The parameter indicates the motor speed: index 8318.0 • Unit: [rpm] • Resolution +/– 0.2 rpm User display The user display is defined by the following parameters: index 8501.0...
  • Page 128 Parameters Description of power section parameters Power section parameters \ display values \ unit status Status of power The parameter indicates the status of the power section: section • 0 = Not ready index 9702.2 • 1 = Ready, output stage inhibited •...
  • Page 129 Parameters Description of power section parameters Power section parameters \ display values \ binary outputs Binary output The parameter indicates the present state of binary output DO01 (e.g. signal relay K1) DO01 of the basic unit. index 8349.0, bit 1 Binary output The parameter indicates the current function assignment of binary output DO01 (e.g.
  • Page 130 Parameters Description of power section parameters Power section parameters \ display values \ gear unit data Gear unit ratio The parameter indicates the gear ratio tooth numbers. This allows for representing the "numerator" gear ratio in whole numbers. index 10079.3 Gear unit ratio The parameter indicates the gear ratio tooth numbers.
  • Page 131 10072.1, 10072.2, 10072.3, 10072.4, 10072.5 Error t-0 – 4 The parameter provides detailed information on the error – can only be evaluated by internal SEW-EURODRIVE. index 8883.0, 8884.0, 8885.0, 8886.0, 8887.0 Source of error The parameter indicates the error source: t-0 –...
  • Page 132 Parameters Description of power section parameters Power section The parameter indicates the operating state of the power section at the time of the error: status t-0 – 4 • 0 = Inhibited index 8391.0, • 1 = Controller inhibit 8392.0, 8393.0, 8394.0, 8395.0 •...
  • Page 133 Parameters Description of power section parameters 8.4.2 Setpoints/ramp generators Power section parameters \ setpoints/ramp generators \ setpoint monitoring Setpoint stop If the setpoint stop function is activated, the inverter is enabled when the speed setpoint function is larger than the stop setpoint + start offset. index 8578.0;...
  • Page 134 Parameters Description of power section parameters Ramp monitoring This parameter is used to activate ramp monitoring: index 8928.0 • Setting range: YES / NO If you set the deceleration ramps to a value that is much shorter than can be physically achieved in the system, the rotating drive will be stopped once the monitoring time has expired.
  • Page 135 Parameters Description of power section parameters 8.4.3 Drive data Power section parameters \ drive data \ motor parameters Operating mode The parameter indicates the set operating mode: index 8574.0 • 16 = Servo • 18 = Servo & IPOS Direction of The parameter indicate whether direction of rotation reversal was activated via DIP rotation reversal switches.
  • Page 136 NOTICE Damage to the DRC drive unit. Potential damage to property • Consult SEW-EURODRIVE before you change the torque limit. This parameter is used to set the torque limit: • Setting range: 0 – 250 – 300 % The parameter limits the maximum torque of the motor. It acts on the setpoint of the motor torque (k ×...
  • Page 137 Parameters Description of power section parameters 8.4.4 Terminal assignment Power section parameters \ terminal assignment \ binary outputs Binary output The parameter indicates the status of binary output DO01. DO01 (signal relay K1) index 8349.0, bit 1 Binary output This parameter is used to specify the assignment of binary output DO01 (signal DO01 (signal relay relay K1).
  • Page 138 Parameters Description of power section parameters 8.4.5 Diagnostic functions Power section parameters \ diagnostics functions \ reference signals The following reference values are used for detecting and reporting certain operating states. All signals of this parameter group can be output via virtual binary outputs. INFORMATION The signals are only valid if the inverter has signaled "ready"...
  • Page 139 Parameters Description of power section parameters Speed window Signals whether the speed is within or outside the set window range. signal n rpm Index 8544.0 Index 8543.0 window Index 8545.0 Index 8546.0: Signal = "1" if n <> n window Index 8546.0: Signal = "1"...
  • Page 140 Parameters Description of power section parameters Speed setpoint / Signal if the speed is equal to or not equal to the setpoint speed. actual value n rpm comparison Index 8547.0 Index 8548.0 Index 8549.0: Signal = "1" if n <> n Index 8549.0: Signal = "1"...
  • Page 141 Parameters Description of power section parameters Current reference Signal if the output current is greater than or less than the reference value. signal Index 8551.0 Index 8550.0 Index 8552.0 Index 8553.0: Signal = "1" if i | I | > I Index 8553.0: Signal = "1"...
  • Page 142 Parameters Description of power section parameters 8.4.6 Control functions Power section parameters \ control functions \ brake functions Brake function This function gives users the option to choose between electrically holding the load and index 8584.0 mechanical brake application in hold status. INFORMATION •...
  • Page 143 Parameters Description of power section parameters 8.4.7 Unit functions Power section parameters \ unit functions \ setup Factory setting Parameter 8594.0 is used to reset the factory settings stored in EEPROM for almost all index 8594.0 parameters. Setting range: • 0 = No •...
  • Page 144 Parameters Description of power section parameters Power section parameters \ unit functions \ error monitoring WARNING Risk of injury if the drive unit starts up automatically. Severe or fatal injuries. • Error messages can be automatically reset depending on the programmed error response, i.e.
  • Page 145 Parameters Description of power section parameters Response ext. Factory setting: EMERGENCY STOP / WAITING error The error is only triggered in the ENABLED inverter status. Index 9729.16 is used to index 9729.16 program the error response that is triggered by an input terminal that is programmed to "/EXT.

  • Page 146: Communication With As-Interface Double Slave Glk31A

    Communication with AS-Interface Double Slave GLK31A Functional description Communication with AS-Interface Double Slave GLK31A Functional description 9.1.1 Operating principle An AS-Interface master according to AS-Interface specification 3.0, rev. 2 in conjunction with the M4 master profile is required for controlling the GLK31A double slave. On delivery, the GLK31A option has address 0 and profile S-7.A.7.7.
  • Page 147 Communication with AS-Interface Double Slave GLK31A Functional description 9.1.3 Function of the B-slave The B-slave is used to transmit various status and control words between the AS- Interface master and the DRC inverter. The use of serial AS-Interface data transmission (analog profile) makes it possible to write and read DRC parameters and display values.

  • Page 148: Function Modules

    Function of the data bits (A-slave) (P2 P1 P0 Function module Binary mode (default), control compatible with SEW binary slave Reserved 6 fixed setpoints with the ramps t11 up and t11 down Status reports Ramp switchover between the function modules 4 and 5...
  • Page 149 The cyclic operation with the function module 7 represents a function compatible with the SEW binary slave (without scaling function). The GLK31A option is like an I/O module with 4 input and 4 output data bits. The DRC drive is controlled via output data bits.
  • Page 150 Communication with AS-Interface Double Slave GLK31A Function modules Function module The cyclic operation with function module 5 allows for selecting 6 fixed setpoints with ramps t11 up and t11 down. The output data bits are binary coded and interpreted as 16 different control codes. The output and input data bits of the A-slave are assigned the following functions: Output data AS-Interface master →...
  • Page 151 Communication with AS-Interface Double Slave GLK31A Function modules Function module The cyclic operation with function module 4 allows for selecting 6 fixed setpoints with ramps t15 up and t15 down. This operation is identical to the operation with function module 5 , however, ramps t15 up and t15 down are used.
  • Page 152 Communication with AS-Interface Double Slave GLK31A Function modules Function module The cyclic operation with function module 3 allows for selecting 3 fixed setpoints with ramps t16 up and t16 down as well as 3 fixed setpoints with ramps t15 up and t15 down. The output data bits are binary coded and interpreted as 16 different control codes.
  • Page 153 Communication with AS-Interface Double Slave GLK31A Function modules Function module Cyclic operation with function module 1 allows for selecting 6 fixed setpoints and for extended error diagnostics. The output data during the operation with function module 1 correspond to the output data during operation with function module 5 .

  • Page 154: Transmitting Individual Parameters Via As-Interface

    Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Transmitting individual parameters via AS-Interface ® 9.3.1 MOVILINK parameter channel ® The MOVILINK parameter channel enables access to all drive parameters of the DRC inverter regardless of the bus in use. It is also used for parameter access of the AS- Interface master to the DRC inverter via the GLK31A AS-Interface slave.
  • Page 155 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Incorrect service If an error occurs during service execution, status bit 7 in the management byte will be execution set to "1". If status bit 7 signals an error, the error code is send back in structured form in the data range (bytes 5 –...
  • Page 156 Transmission time for a parameter Number of AS-Interface slave addresses SEW-EURODRIVE recommends to add a safety factor to those values. Controlling the DRC inverter via the cyclical data bits of the A-slave continues even during the transmission of parameters of the B-slave.
  • Page 157 0x9D Exchange response not OK Error object To check the communication between the AS-Interface master and the AS-Interface slave, SEW-EURODRIVE recommends to read out the "ID object" with the "Read request" service. The indexes 0x00 "ID object" and 0x01 "Diagnosis" are only permitted in conjunc- tion with the CTT2 service "Read request"...
  • Page 158 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Reading out an To check whether the communication between AS-Interface master and GLK31A option ID object is error-free, read out the ID object using the "read request" service. Select index 0x00 and length 0x06 •...
  • Page 159 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface ® MOVILINK Executing the CTT2 service "Exchange request" 0x1D, the AS-Interface master sends parameter a telegram with the DRC parameter data to the double slave and receives the response exchange with data immediately with the response telegram.
  • Page 160 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface The slave replies after the system-related transmission times for parameters. "Exchange response OK" response telegram: ® CTT2 service MOVILINK protocol Code Address- Manage- Sub- High Data Data ment index index index data...
  • Page 161 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface ® ® MOVILINK For the MOVILINK parameter exchange, you can also use the "Write request" and parameter "Read request" service instead of the recommended "Exchange request". exchange with "Write request" and "Read request"...
  • Page 162 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface "Read request" Once the CTT2 service "Write request" has been executed correctly, you can use the service 0x10 "Read request" to call the response telegram of the CTT2 service previously executed.
  • Page 163 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface 9.3.3 Using the "Exchange request" service (example) This example illustrates how to change individual parameters of the DRC inverter using the CTT2 service "Exchange request" 0x1D. You can use this service as an alternative to the "Read request"...
  • Page 164 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Deactivating You have to deactivate the mechanical control elements because the parameters of the mechanical control DRC inverter are to be set via AS-Interface. To do so, write the value 65535 elements 0xFFFF to parameter 10096.30.
  • Page 165 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Setting ramp t11 Set the ramp time of ramp t11 up (parameter 8807.0) to 0.5 s. "Exchange request" service: ® CTT2 service MOVILINK protocol Code Index Read Write Address- Man- Sub- High...
  • Page 166 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Setting the fixed Set the fixed setpoint n0 (parameter 8489.0) to 1000 rpm. setpoint n0 "Exchange request" service: ® CTT2 service MOVILINK protocol Code Index Read Write Address Manage- Sub- High Data Data LSB...
  • Page 167 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Reading out the Read the heat sink temperature from parameter 8327.0 as follows: heat sink "Exchange request" service: temperature ® CTT2 service MOVILINK protocol Code Index Read Write Address- Manage- Sub- High...
  • Page 168 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface 9.3.4 Using "Read request" and "Write request" services (example) INFORMATION • Make sure that "Expert mode" is active. • Refer to the "Startup" chapter. This example illustrates how to change individual parameters of the DRC inverter using the CTT2 services "Write request"...
  • Page 169 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Deactivating the You have to deactivate the mechanical control elements because the parameters of the mechanical control DRC inverter are to be set via AS-Interface. To do so, write the value 65535 elements 0xFFFF to parameter 10096.0.
  • Page 170 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface The slave replies after the system-related transmission times for parameters. "Read response OK" response telegram: ® CTT2 service MOVILINK protocol Code Address- Manage- Sub- High Data Data ment index index index data...
  • Page 171 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Setting ramp t11 Set the ramp time of ramp t11 up (parameter 8807.0) to 0.5 s. "Write request" service: ® CTT2 service MOVILINK protocol Code Index Length Address- Manage- Sub- High Data...
  • Page 172 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface The slave replies after the system-related transmission times for parameters. "Read response OK" response telegram: ® CTT2 service MOVILINK protocol Code Address Manage- Sub- High Data Data -ing ment index index index...
  • Page 173 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Setting the fixed Set the fixed setpoint n0 (parameter 8489.0) to 1000 rpm. setpoint n0 "Write request" service: ® CTT2 service MOVILINK protocol Code Index Length Address Manage- Sub- High Data Data...
  • Page 174 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface The slave replies after the system-related transmission times for parameters. "Read response OK" response telegram: ® CTT2 service MOVILINK protocol Code Address- Manage- Sub- High Data Data ment index index index data...
  • Page 175 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface Reading out the Read the heat sink temperature from parameter 8327.0 as follows: heat sink "Write request" service: temperature ® CTT2 service MOVILINK protocol Code Index Length Address- Manage- Sub- High Data...
  • Page 176 Communication with AS-Interface Double Slave GLK31A Transmitting individual parameters via AS-Interface The slave replies after the system-related transmission times for parameters. "Read response OK" response telegram: ® CTT2 service MOVILINK protocol Code Address- Manage- Sub- High Data Data ment index index index data...

  • Page 177: Operation

    Operation ® Manual operation with MOVITOOLS MotionStudio Operation ® 10.1 Manual operation with MOVITOOLS MotionStudio For manual operation of the DRC drive unit, you can use the manual mode function of ® the MOVITOOLS MotionStudio software. 1. First, connect the PC to the DRC inverter. ®...
  • Page 178 Operation ® Manual operation with MOVITOOLS MotionStudio 10.1.1 Activating/deactivating manual mode Activation Manual mode can only be activated when the DRC drive unit is inhibited. 9007201706972299 To activate manual mode, click the [Activate manual mode] button [1]. Manual mode remains active even after an error reset. Deactivation WARNING Risk of injury if the drive starts up unintentionally.
  • Page 179 Operation ® Manual operation with MOVITOOLS MotionStudio 10.1.2 Control in manual mode Manual mode Once manual mode has been successfully activated, you can control the DRC drive unit ® window using the controls in the "Manual mode" window of MOVITOOLS MotionStudio.
  • Page 180 Operation ® Manual operation with MOVITOOLS MotionStudio Brake On DRC drive units with a brake, you can release the brake even without drive enable signal by enabling the "Brake release" checkbox [8]. 10.1.3 Reset in manual mode If an error occurs at the DRC inverter, you can reset the error by clicking on the [Reset] button [10].

  • Page 181: Local Mode

    Operation Local mode 10.2 Local mode 10.2.1 Activating local mode When setting the signal at binary input DI04 to "1", binary inputs DI01 to DI03 are used for local mode with the following functions: Binary input Functionality Easy mode In conjunction with expert mode and deactivated controls f1/f2 (see chapter "Startup") (see chapter "Startup")

  • Page 182: Releasing The Brake Without Drive Enable Signal

    Operation Releasing the brake without drive enable signal 10.3 Releasing the brake without drive enable signal 10.3.1 Notes WARNING Risk of fatal injury if the hoist falls. Severe or fatal injuries. • Never use the function "Releasing the brake without drive enable signal" for hoist applications.
  • Page 183 Operation Releasing the brake without drive enable signal 10.3.3 Functional description of automatic mode (bus mode) with binary slave GLK30A When switch S1/2 is set to "ON", it is possible to release the brake even without a drive enable signal. The brake can be released under the following conditions by setting the AS-Interface bit DO2 "speed f2/speed f1": Status of AS-Interface bits...
  • Page 184 Operation Releasing the brake without drive enable signal 10.3.4 Functional description automatic mode (bus mode) with GLK31A double slave When switch S1/2 is set to "ON", it is possible to release the brake even without a drive enable signal. INFORMATION Brake release is controlled via the data bits of the A-slave, see chapter "Communica- tion with AS-Interface double slave/function modules".
  • Page 185 Operation Releasing the brake without drive enable signal LED display The DRIVE LED flashes periodically when the brake has been released for manual mode. WARNING Risk of injury if the drive starts up unintentionally. Severe or fatal injuries. • Before deactivating local mode, take measures to prevent the drive unit from starting up unintentionally, e.g.

  • Page 186: Service

    Service NOTICE Improper handling of DRC drive units may lead to damage. Possible damage to property • Note that only qualified personnel is permitted to repair drives from SEW- EURODRIVE. • Consult the SEW-EURODRIVE Service department. 11.1 Malfunctions of the mechanical DRC drive 11.1.1 Malfunctions of the DRC motor...

  • Page 187: Evaluating Error Messages

    Service Evaluating error messages 11.2 Evaluating error messages ® 11.2.1 MOVITOOLS MotionStudio ® The following section shows a sample evaluation of an error message in MOVITOOLS MotionStudio: ® 1. In MOVITOOLS MotionStudio, open the DRC parameter tree (power section). ® Observe chapter "Operation of MOVITOOLS MotionStudio".

  • Page 188: Switch-Off Responses

    Service Switch-off responses 11.3 Switch-off responses There are 4 switch-off responses depending on the error; the inverter remains blocked in error status: 11.3.1 Output stage inhibit (immediate switch-off) The unit can no longer decelerate the drive; the output stage goes to high resistance in the event of a fault.

  • Page 189: Description Of Status And Operating Displays

    Service Description of status and operating displays 11.5 Description of status and operating displays 11.5.1 LEDs The following figure shows the DRC LEDs: NET RUN DRIVE 9007201629456907 [1] NET LED [2] RUN LED [3] "DRIVE" status LED 11.5.2 "NET" LED "NET"...
  • Page 190 Service Description of status and operating displays 11.5.3 "RUN" LED RUN LED LED status Operating state Description color Not ready No line voltage → Check supply cable and line voltage for interruption. Yellow Flashing Not ready Initialization phase steadily Green Flashing Not ready Power section parameters are being loaded or firmware is being updated...
  • Page 191 Service Description of status and operating displays DRIVE LED LED color LED status Operating state Description Steady light Error 40 Boot synchronization error Error 41 Watchdog option error ® Error 116 MOVI-PLC timeout Error 119 Safety error Flashing slowly Error 08 Speed monitoring error Error 26 External terminal error...

  • Page 192: Error Table

    CPU error Output stage Reset error by switching the unit off or via error reset function. inhibit / locked Consult SEW Service if the error recurs. Error 18 CPU error Output stage Reset error by switching the unit off or via error reset function.
  • Page 193 → Reduce the load on the drive Leave the motor to cool for at least one minute before you reset the error by switching off the unit or via error reset function. Consult SEW Service if the error recurs. Error 32 IPOS error Output stage Faulty IPOS program (e.g.
  • Page 194 • Load too high in controlled operation → Reduce load on the drive Reset error by switching the unit off or via error reset function. Consult SEW Service if the error recurs. Error 53 CPU error Output stage Reset error by switching the unit off or via error reset function.

  • Page 195: As-Interface Bus Monitor

    Service AS-Interface bus monitor 11.7 AS-Interface bus monitor ® The following section shows a sample evaluation of an error message in MOVITOOLS MotionStudio: ® 1. In MOVITOOLS MotionStudio, open the DRC parameter tree of the command BCB ® [1]. Observe chapter "Operation of MOVITOOLS MotionStudio".

  • Page 196: Unit Replacement

    Service Unit replacement 11.8 Unit replacement WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages may still be present for up to 10 minutes after disconnection from the power supply system. Severe or fatal injuries. • Before removing the electronics cover, de-energize the DRC drive units via a suitable external disconnection device.

  • Page 197: Sew-Eurodrive Service

    If a fault cannot be rectified, please contact the SEW-EURODRIVE Electronics Service (see "Address List"). When you contact the SEW Electronics Service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 198: Shutdown

    If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.

  • Page 199: Disposal

    Service Disposal 11.13 Disposal Observe the applicable regulations: Dispose of the following materials in accordance with the regulations in force: • Aluminum scrap – Housing parts • Steel scrap: – Shafts – Anti-friction bearings • Electronics scrap (circuit boards) • Plastic (housing), sheet metal, copper, etc.

  • Page 200: Inspection And Maintenance

    Inspection and Maintenance Determining the operating hours Inspection and Maintenance 12.1 Determining the operating hours ® 12.1.1 About MOVITOOLS MotionStudio To facilitate inspection and maintenance planning, you can read out the performed operating hours of DRC drive units. Proceed as follows to determine the performed hours of operation: ®...

  • Page 201: Inspection And Maintenance Intervals

    SEW-EURODRIVE Service Service or qualified personnel trained by Qualified personnel SEW-EURODRIVE. trained by SEW- EURODRIVE Recommendation: Have the motor inspected by SEW- SEW-EURODRIVE EURODRIVE Service or qualified person- Service Every 10,000 hours of nel trained by SEW-EURODRIVE. operation Qualified personnel...

  • Page 202: Inspection And Maintenance Work

    Damage to the DRC drive unit Potential damage to property • Note that only the SEW-EURODRIVE Service or qualified personnel trained by SEW-EURODRIVE is allowed to carry out maintenance work on the motor or the brake. Operating Instructions – Electronic Motor DRC.-..-DAC...
  • Page 203 Inspection and Maintenance Inspection and maintenance work 12.3.2 Replacing the output oil seal 1. Observe the notes in chapter "Preliminary work for inspection and maintenance". 2. Remove the DRC drive unit from the system. 3. IMPORTANT: Oil seals with a temperature below 0 °C may get damaged during installation.

  • Page 204: Technical Data And Dimension Sheets

    Technical Data and Dimension Sheets Technical data Technical Data and Dimension Sheets 13.1 Technical data 13.1.1 General technical data of DRC DRC type DRC1 DRC2 Supply voltages 3 x AC 380 V - 5 % to AC 500 V +10 % line Permitted range Line frequency...
  • Page 205 Technical Data and Dimension Sheets Technical data 13.1.2 Ambient temperature of DRC DRC type DRC1 DRC2 Ambient temperature ϑ – 25 °C to + 60 °C reduction 3 % I per K at 40 °C to 60 °C N motor N motor Ambient temperature 13.1.3 Binary inputs / signal relays...
  • Page 206 Technical Data and Dimension Sheets Technical data 13.1.5 Derating factors Affected unit For DRC2 motors, you must also observe the I reduction shown in the following N motor variants figure: reduction The following figure shows the I reduction depending on the motor speed: N motor N motor [ 1 ]...
  • Page 207 Technical Data and Dimension Sheets Technical data 13.1.6 Technical data of AS-Interface AS-Interface AS-Interface electron- Tl. AS + 29.5 V – 31.6 V ics supply Tl. AS - (AS-Interface power supply to EN 50295) only AS-Interface: ≤ 50 mA Control input Tl.

  • Page 208: Braking Resistors

    Technical Data and Dimension Sheets Braking resistors 13.2 Braking resistors 13.2.1 Overview The DRC electronic motor is equipped with 2 brake choppers. The following table shows their possible use in regenerative mode: Application Drive Dissipation of regenerative energy Brake chopper 1 Brake chopper 2 Brake coil DRC1/2 electronic...
  • Page 209 Technical Data and Dimension Sheets Braking resistors 13.2.2 4Q operation with integrated brake coil • In 4Q operation, the brake coil can be used as a braking resistor. • The brake coil (without brake disk) is also integrated in motors without a brake. •...
  • Page 210 Technical Data and Dimension Sheets Braking resistors BY2C (DRC2) The following figure shows the permitted regenerative load on the BY2C brake coil (DRC2): 9000 8000 7000 BY2C 6000 5000 4000 3000 2000 1000 [c/h] 1000 10000 4989676939 c/h = cycles per hour Operating Instructions –...
  • Page 211 Technical Data and Dimension Sheets Braking resistors 13.2.3 4Q operation with integrated brake coil and integrated braking resistor • 4Q operation with integrated braking resistor is recommended for applications in which the level of regenerative energy is low. • The resistor protects itself (reversible) against regenerative overload by changing abruptly to high resistance and no longer consuming any more energy.
  • Page 212 Technical Data and Dimension Sheets Braking resistors Regenerative load capacity for a brake ramp of 4 s The following figure shows the permitted regenerative energy load of the BY1C brake coil in combination with the integrated BW1 braking resistor for a brake ramp of 4 s: 9000 8000 7000...
  • Page 213 Technical Data and Dimension Sheets Braking resistors BY2C brake coil Regenerative load capacity for a brake ramp of 10 s and integrated The following figure shows the permitted regenerative energy load of the BY2C brake BW2 braking resis- coil in combination with the integrated BW2 braking resistor for a brake ramp of 10 s: tor (DRC2) 9000 8000...
  • Page 214 Technical Data and Dimension Sheets Braking resistors Regenerative load capacity for a brake ramp of 0.2 s The following figure shows the permitted regenerative energy load of the BY2C brake coil in combination with the integrated BW2 braking resistor for a brake ramp of 0.2 s: 9000 8000 BY2C+BW2...
  • Page 215 Technical Data and Dimension Sheets Braking resistors 13.2.4 4Q operation with integrated brake coil and external braking resistor 4Q operation with external braking resistor is necessary for applications with a large amount of regenerative energy. The following tables show the external braking resistors that are available for DRC1/DRC2.
  • Page 216 Technical Data and Dimension Sheets Braking resistors 13.2.5 Technical data of BW100-005/K-1.5 and BW150-003/K-1.5 Rating diagrams of The following figure shows the rating diagrams of the braking resistors BW100-005/ BW100-005/K-1.5, K-1.5, BW150-003/K-1.5: BW150-003/K-1.5 BW100-005 BW150-003 70 80 4850138507 [1] Power in kW [2] Cyclic duration factor cdf in % Dimension drawing The following figure shows the dimensions of the external braking resistor BW150-...
  • Page 217 Technical Data and Dimension Sheets Braking resistors Dimension drawing The following figure shows the dimensions of the external braking resistor of BW100-005/ BW100-005/K-1.5: K-1.5 15.5 Ø8 1500 4850166795 Operating Instructions – Electronic Motor DRC.-..-DAC...
  • Page 218 Technical Data and Dimension Sheets Braking resistors 13.2.6 Technical data of BW100-009-T and BW150-006-T Rating diagrams of The following figure shows the rating diagrams of the braking resistors BW150-006-T BW150-006-T and and BW100-009-T: BW100-009-T BW100-009-T BW150-006-T 4850239499 [1] Power in kW [2] Cyclic duration factor cdf in % cdf = cyclic duration factor of the braking resistor, based on a cycle time of 120 s.
  • Page 219 Technical Data and Dimension Sheets Braking resistors Dimension drawing The following figure shows the dimensions of the external braking resistor of BW100-009-T BW100-009-T: ø7x11 <435 4850322059 Operating Instructions – Electronic Motor DRC.-..-DAC...

  • Page 220: Technical Data Of The Brake

    Damage to the DRC drive unit Potential damage to property • Note that only the SEW-EURODRIVE Service or qualified personnel trained by SEW-EURODRIVE is permitted to carry out maintenance/inspection work on the brake or to change the braking torque. 13.3.2 Response and application times...

  • Page 221: Aseptic / Aseptic Plus Variants

    Technical Data and Dimension Sheets ASEPTIC / ASEPTICplus variants plus 13.4 ASEPTIC / ASEPTIC variants 13.4.1 Surface protection The properties of OS2 – OS4 in connection with ASEPTIC variants or OS4 in connection plus with ASEPTIC variants are listed in chapter "Surface protection". 13.4.2 Cleaning Do not mix cleaning and disinfecting agents under any circumstances.

  • Page 222: Surface Protection

    Technical Data and Dimension Sheets Surface protection 13.5 Surface protection 13.5.1 General information SEW-EURODRIVE offers the following optional protective measures for DRC motors that are operated under special ambient conditions. • OS surface protection Special optional protective measures are also available for the gear unit / motor, see "DRC Gearmotors"...
  • Page 223 Surface protection 13.5.3 Resistance of OS4 surface treatment to cleaning agents SEW-EURODRIVE has had the resistance of the base coat and top coat of the OS4 surface coating independently tested and certified for cleaning agents and disinfectants from leading manufacturers.

  • Page 224: Screw Fittings

    Technical Data and Dimension Sheets Screw fittings 13.6 Screw fittings The following tables show the screw connections available from SEW-EURODRIVE: 13.6.1 Cable glands / screw plugs Type of screw fitting Figure Content Size Part number Screw plugs 10 pcs M16 x 1.5...

  • Page 225: Dimension Drawings

    Technical Data and Dimension Sheets Dimension drawings 13.7 Dimension drawings 13.7.1 DRC1 with IEC flange NET RUN DRIVE Ø10 Ø110 Ø130 Ø160 4791750667 13.7.2 DRC2 with IEC flange 12.4 NET RUN DRIVE Ø12 Ø130 Ø165 Ø200 4791754507 1) For gearmotor dimension sheets, refer to the "DRC Gearmotors" catalog Operating Instructions –...
  • Page 226 Technical Data and Dimension Sheets Dimension drawings 13.7.3 Plug connectors INFORMATION • The following figure shows an example of the additional dimensions of the optional plug connectors for a possible plug connector configuration. • For more information, refer to chapter "Electrical Installation / Plug connector positions".
  • Page 227 INFORMATION • The following figure shows the additional dimensions / bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW-EURODRIVE. • For more information, refer to chapter "Electrical Installation / Plug connector positions".

  • Page 228: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH IROORZLQJ SURGXFWV HOHFWURQLF PRWRUV RI WKH VHULHV '5& '5& SRVVLEO\ LQ FRQQHFWLRQ ZLWK JHDU XQLWV RI WKH VHULHV 5 5(6 . .(6...

  • Page 229: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 230 Tel. +55 11 2489-9133 Sales Avenida Amâncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328 dente Dutra Km 208 Service http://www.sew-eurodrive.com.br Guarulhos - 07251-250 - SP sew@sew.com.br SAT - SEW ATENDE - 0800 7700496 Operating Instructions – Electronic Motor DRC.-..-DAC...
  • Page 231 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 232 Address List China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262 No. 12 Jinye 2nd Road Fax +86 29 68686311 Xi'An High-Technology Industrial Development xian@sew-eurodrive.cn Zone Xi'An 710065 Additional addresses for service in China provided on request! Colombia Assembly Bogotá...
  • Page 233 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 234 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 235 Fax +92-21-454 7365 mercial Area, seweurodrive@cyber.net.pk Sultan Ahmed Shah Road, Block 7/8, Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C. Sales Fax +51 1 3493002 Los Calderos, 120-124 Service http://www.sew-eurodrive.com.pe Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe...
  • Page 236 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV sprat office@dipar.rs SRB-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 237 Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com...
  • Page 238 Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...
  • Page 239 Address List Vietnam Ports, mining and offshore: Tel. +84 8 62969 609 DUC VIET INT LTD Fax +84 8 62938 842 Industrial Trading and Engineering Services totien@ducvietint.com A75/6B/12 Bach Dang Street, Ward 02, Tan Binh District, 70000 Ho Chi Minh City Hanoi Nam Trung Co., Ltd Tel.

  • Page 240: Index

    Index Index Braking resistors, overview ........208 Braking resistor, external ........215 Adapter cable ...........69, 99 BW100-005/K-1.5 ..........215 Addressing byte ...........154 BW100-009-T ..........215 Ambient temperature ...........205 BW150-003/K-1.5 ..........215 Application times ..........220 BW150-006-T ..........215 ASEPTIC design ............30 Braking resistor, integrated ......209, 211 Installation notes ..........30 BW1 ..............
  • Page 241 Index Connection .............10 Dimension drawings ..........225 Cable routing............49 BW100-005/K-1.5 ..........217 Cable shielding ..........49 BW100-009-T ..........219 EMC aspects............36 BW150-003/K-1.5 ..........216 EMC cable glands..........53 BW150-006-T ..........218 Installation instructions........38 DRC1 with IEC flange........225 PC ..............69 DRC2 with IEC flange........225 Plug connector assignment......58, 59 Plug connectors ..........226 Plug connectors ..........54...
  • Page 242 Index Installation (electrical) ..........36 Assignment of optional plug connectors ....59 GLK30A ............16, 207 Cable cross section ...........39 GLK31A ............16, 207 Cable routing ..........36, 49 Cable selection ..........49 Cable shielding ..........36, 49 Hand-held programming device .......85, 89 Earth-leakage circuit breaker......42 EMC aspects .............36 EMC cable glands..........53 Incorrect service execution ........155 EMC compliant installation ........36...
  • Page 243 Index Notes Designation in the documentation .......6 Maintenance ............200 Cleaning the drive unit ........203 Connection cables ...........203 Determining the operating hours......200 Operation ............11, 177 Maintenance intervals ........201 Inverter behavior depending on the Painting the drive unit ........203 AS-Interface bits ..........79 Preliminary work ..........202 Local mode ............
  • Page 244 Index Parameter index 15508.0............125 10070.1 ............132 15509.0............125 10070.2 ............132 15510.0............125 15511.0............125 10070.3 ............132 10070.4 ............132 15512.0............125 10070.5 ............132 15513.0............125 10071.1 ............128 15514.0............125 10072.1 ............131 15515.0............125 10072.2 ............131 8310.0..............118 10072.3 ............131 8318.0..............127 10072.4 ............131 8321.0..............127 10072.5 ............131 8322.0..............127 10079.3 ............130 8323.0..............127 10079.4 ............130 8325.0..............127 10079.9 ............129...
  • Page 245 Index 8404.0 ..............131 8540.0..............138 8405.0 ..............131 8541.0..............138 8406.0 ..............131 8542.0..............138 8543.0..............139 8407.0 ..............131 8408.0 ..............131 8544.0..............139 8409.0 ..............131 8545.0..............139 8410.0 ..............131 8546.0..............139 8411.0 ..............131 8547.0..............140 8412.0 ..............131 8548.0..............140 8413.0 ..............131 8549.0..............140 8414.0 ..............131 8550.0..............141 8415.0 ..............131 8551.0..............141 8417.0 ..............131 8552.0..............141 8418.0 ..............131 8553.0..............141 8419.0 ..............131...
  • Page 246 Index 9701.2 ............120, 129 Power section 9701.3 ............120, 129 Parameter description........127 9701.31 ............120, 129 Parameter overview......... 109 Power supply cables..........38 9701.4 ............120, 129 9701.5 ............120, 129 Product names............7 9701.53 ............120 Protection devices ..........44 9701.54 ............120 Protective cover .............70 9702.2 ..............128 Putting into storage..........9 9702.5 ..............128 PWM frequency .............75...
  • Page 247 ® MOVITOOLS MotionStudio......187 Dimension drawings ........225 Reset of error messages........188 General technical data........204 SEW-EURODRIVE Service ......197 Internal voltage supply 24V_O......205 Switch-off responses........188 Response and application times of the brake.. 220 Unit replacement..........196 Screw fittings ........... 224 Setpoint potentiometer f1 ........73 Surface protection..........
  • Page 248 Index Trademarks ..............7 Write request, examples Transport..............9 Communication check ........168 Type designation Deactivating the control elements....169 Drive unit............14 Reading out the heat sink temperature.... 175 Electronics ............18 Setting the fixed setpoint n0 ......173 Plug connectors ..........54 Setting the ramp t11 down....... 172 Setting the ramp t11 up ........
  • Page 252 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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