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LEXINGTON FORGE
DIRECT VENT GAS STOVE
INSTALLATION AND OPERATING INSTRUCTIONS
WARNINGS
IFTHE INFORMATION INTHESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
–
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration,services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home, where not
prohibited by local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
MODELS:
CONCORDE C28DV
CONCORDE C40DV
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH
SURFACE TEMPERATURE AND SHOULD
STAY AWAY TO AVOID BURNS OR
CLOTHING IGNITION.
YOUNG
CHILDREN
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.
�
�
��
�
SHOULD
BE
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Related Manuals for Lexington Forge CONCORDE C28DV
Summary of Contents for Lexington Forge CONCORDE C28DV
- Page 1 LEXINGTON FORGE DIRECT VENT GAS STOVE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: CONCORDE C28DV CONCORDE C40DV � � � �� WARNINGS IFTHE INFORMATION INTHESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
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Page 2: Table Of Contents
CONGRATULATIONS! You have purchased a state-of-the-art gas appliance featuring the Lex-Fire Burn System available exclusively on Lexington Forge gas appliances. The Lex-Fire Burn System sets a new standard for flame appearance through innovative log design, burner technology and ember placement. Each element effecting combustion and... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this stove. • Any change to this stove or its controls can be dangerous. •... - Page 4 Provide adequate clearances around air openings into the combustion chamber along with ATTENTION MASSACHUSETTS RESIDENTS: adequate accessibility clearance for servicing and proper This Lexington Forge product must be installed by a operation. licensed gas fitter. 45D0028...
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Page 5: Product Features
PRODUCT FEATURES CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certi- fied for use with either natural or propane gas. See appropriate data On/Off plates. Switch • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. -
Page 6: Pre-Installation Information
PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft. -
Page 7: General Installation Information
GENERAL INSTALLATION INFORMATION The following factors should be taken into consideration: • This stove should have sufficient access for its safe operation and maintenance. • Locate a position where the flue system of the stove can be properly installed without damaging the integrity of the building. -
Page 8: Clearances
CLEARANCES CLEARANCES TO COMBUSTIBLES The dimensions shown in Figures 4 and 5 are minimum clearances to maintain in installing this heater. Left and right clearances are determined when facing the front of the heater. Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. -
Page 9: Vent Installation
• Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Lexington Forge. • Installation other than permitted by these instructions. This stove must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. -
Page 10: Installation Planning
VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. - Page 11 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail � � � � � � � � � � � � � ����� � � ������ ������ ����� � ��� ������ � � �������� � � � � � � � �...
- Page 12 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS � � � ���� ������� � � � � � ���� ������� ������ ������ ������� ������ � � ������� ����� �� ��� �������� � ��� ������ �������� � � ������� ����� ��� ���� ���� �� �...
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Page 13: Venting Installation
VENTING INSTALLATION INSTALLATION FOR HORIZONTAL TERMINATION 1. Determine the route your horizontal venting will take. Note: The location of the horizontal vent termination Do not recess vent terminal into a wall on the exterior wall must meet all local and national or siding. - Page 14 VENT INSTALLATION HORIZONTAL VENT INSTALLATION (continued) 3. Attach vent pipe assembly to the stove. Set stove Vent Opening � � � � � in front of its permanent location to insure mini- Combustible Wall ������� mum clearances. Mark the wall for a 9 "...
- Page 15 VENT INSTALLATION HORIZONTAL VENT INSTALLATION (CONTINUED) Interior Wall Surface 5. Slide the wall thimble over the vent pipe before connecting the horizontal run to the vent cap. See Figure 14. Decorative 6. Carefully move the stove with vent assembly attached toward Wall the wall and insert the vent pipe into the horizontal termina- Thimble...
- Page 16 VENT INSTALLATION VENTING WITH TWO 90° ELBOWS � � NOTE: Add " rise per 12" horizontal length of pipe. � � Horizontal (H) + Vertical (V) Horizontal (H) Horizontal (H 5' minimum 4' maximum 8' maximum 6' minimum 6' maximum 12' maximum 7' minimum 8' minimum...
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Page 17: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 18 to avoid cutting load bearing members. -
Page 18: Cathedral Ceiling Installation
VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 18, page 17. Whenever possible, use 45° elbows instead of 90°... - Page 19 VENT INSTALLATION VERTICAL TERMINATION CONFIGURATIONS Figures 23 through 26 on pages 19 and 20 show four different configurations for vertical termination. IMPORTANT: You must install a restrictor on all vertical installations. NOTE: Install restrictor into 4" collar of Vertical (V) Horizontal (H) stove or first vent section as shown.
- Page 20 VENT INSTALLATION � Vertical (V Horizontal (H) 8' minimum 6' maximum 9' minimum 12' maximum 10' minimum 18' maximum 11' minimum 20' maximum Table 7 - Venting with Two 90° Elbows NOTE: Vertical (V ) + Vertical (V ) = 20' Maximum �...
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Page 21: Stove Installation
STOVE INSTALLATION CHECK GAS TYPE Use proper gas type for the burner system you are installing. If you have conflicting gas type, do not install burner system. See dealer where you purchased the stove and burner system for proper burner system according to your gas type. INSTALLING GAS PIPING TO STOVE / BURNER SYSTEM LOCATION A qualified installer or service person must connect appliance to gas supply. - Page 22 STOVE INSTALLATION Only persons licensed to work with A manual shutoff valve must be gas piping may make the necessary installed upstream of the appliance. gas connections to this appliance. Union tee and plugged " NPT pressure tapping point should be installed upstream of the appliance.
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Page 23: Checking Gas Pressure
CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance. -
Page 24: Electrical Installation
ELECTRICAL INSTALLATION ELECTRICAL WIRING This stove will work without any electrical supply. Electricity is only needed if you install a remote wall mounted switch. NOTE: If installed in mobile home, stove must be bolted securely to floor. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. -
Page 25: Log Placement
LOG PLACEMENT Before you begin — This unit is supplied with six ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. - Page 26 5. Place right base log on the two pins against right side of firebox. See Figure 33. 6. Place top left log on left base log. Line up the hole in the bottom of the top log with the locating pins on the bottom log. See Figure 34.
- Page 27 LOG PLACEMENT 8. Break up rock wool (ember material) into dime-sized pieces. Place evenly across burner surface and mesh of grate. See Figures 35 and 36. Do not exceed 1" depth of coverage. Lightly cover the airspace between logs and burner with small pieces rock wool for a better burner flame and glow.
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Page 28: Operating Instructions
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an pilot which must be lit by hand while following these instructions exactly. -
Page 29: Lighting Pilot For The First Time
OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME INITIAL LIGHTING Purge air from the supply line as follows: If using a soap and water solution to test for leaks, • Open main shutoff valve. DO NOT spray solution onto • Unscrew main pressure test point. control body. -
Page 30: Lighting Burner
OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found on the back right side � � of the stove. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. -
Page 31: Cleaing And Maintenance
CLEANING MAINTENANCE Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start- ing maintenance. VENTING SYSTEM A qualified agency should examine the venting system annually. CLEANING GLASS Let glass cool before cleaning. Do not clean glass when it is hot. -
Page 32: Air Shutter Adjustment
AIR SHUTTER ADJUSTMENT (NATURAL GAS ONLY) ADJUSTING THE AIR SHUTTER The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at " for Natural Gas and fully open for Propane installation at sea level. Natural Gas Models may be adjusted for high altitude as follows: •... -
Page 33: Glass Replacement
5. Put new glass panel in position. Leave space around glass for thermal expansion. See Figure 48. 6. Tighten clips with Phillips screwdriver. See Figure 48. 7. Slide door back down the hinges. See Figure 47. NOTE: Use only original Lexington Forge replacement parts. Screws Small Clips... -
Page 34: Replacement Parts
REPLACEMENT PARTS �� �� �� �� � �� �� � � � �� �� �� � �� �� � �� � �� � �� �� ������� 45D0028... - Page 35 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER C28 Series (DV) C40 Series (DV) Item Description Natural Propane Natural Propane Burner Assembly 45D0029 45D0029 45D0030 45D0030 Log Support Bracket 45D0579K 45D0579K 45D0579K 45D0579K Pilot Assembly 37D0018 37D0019 37D0018 37D0019 SIT 820 Nova Valve 37D0117 37D0118...
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Page 36: Troubleshooting
TROUBLESHOOTING Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. Note: All troubleshooting items are listed in order of operation. REMEDY OBSERVED PROBLEM POSSIBLE CAUSE 1. Replace battery Spark ignitor will not light the 1. -
Page 37: Installation Records
INSTALLATION RECORDS THE FOLLOWING INFORMATION MUST BE RECORDED BY THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE. LEXINGTON FORGE Model: _____________________________ Name of Owner: Name of Installer: Address: Address: Phone: Phone: Name of Dealer: Address: Phone: Manufactured by LEXINGTON FORGE 149 Cleveland Drive Paris, Kentucky 40361, U.S.A. - Page 38 NOTES 45D0028...
- Page 39 NOTES 45D0028...
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Page 40: Warranty
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. Lexington Forge does not assume for it any other obligations or liability in connection with the sale or use of the appliance.
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