Lexington Forge CSDV20SNV Installation And Operating Instructions Manual

Lexington Forge CSDV20SNV Installation And Operating Instructions Manual

Direct vent gas stove

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MODELS:
CSDV20SNV
CSDV30SNV
CSDV20DNV
CSDV30DNV
CSDV20SLP
CSDV30SLP
CSDV20DLP
CSDV30DLP
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fi re department.
Installation and service must be performed
by a qualifi ed installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualifi ed installer,
service agency or the gas supplier.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home, where not
prohibited by local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
DIRECT VENT GAS
INSTALLATION AND OPERATING
CSDV40SNV
CSDV40DNV
CSDV40SLP
CSDV40DLP
STOVE
INSTRUCTIONS
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.
ON
F
OF

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Summary of Contents for Lexington Forge CSDV20SNV

  • Page 1 DIRECT VENT GAS STOVE INSTALLATION AND OPERATING MODELS: INSTRUCTIONS CSDV20SNV CSDV30SNV CSDV40SNV CSDV20DNV CSDV30DNV CSDV40DNV CSDV20SLP CSDV30SLP CSDV40SLP CSDV20DLP CSDV30DLP CSDV40DLP WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 2: Table Of Contents

    CONGRATULATIONS! You have purchased a state-of-the-art gas appliance featuring the Lex-Fire Burn System available exclusively on Lexington Forge gas appliances. The Lex-Fire Burn System sets a new standard for fl ame appearance through innovative log design, burner technology and ember placement. Each element effecting combustion and fl...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this stove. • Any change to this stove or its controls can be dangerous. •...
  • Page 4 Provide adequate clearances around air openings into the combustion chamber along with ATTENTION MASSACHUSETTS RESIDENTS: adequate accessibility clearance for servicing and proper This Lexington Forge product must be installed by a operation. licensed gas fitter. 58D6056...
  • Page 5: Product Features

    PRODUCT FEATURES CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certi- On/Off fied for use with either natural or Switch propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations.
  • Page 6: Pre-Installation Information

    PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 2000 ft, and must be de-rated by 10 percent for installations between 2000 and 4,500 ft.
  • Page 7: Stove Dimensions

    PRE-INSTALLATION INFORMATION STOVE DIMENSIONS DV20 DV30 DV40 " " " " " " " 21" 22" Figure 2 - External Stove Dimensions 58D6056...
  • Page 8: Stove Location

    PRE-INSTALLATION INFORMATION STOVE LOCATION Plan for the installation of your stove. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired.
  • Page 9: Clearances

    CLEARANCES CLEARANCES TO COMBUSTIBLES The dimensions shown in Figures 4 and 5 are minimum clearances to maintain in installing this heater. Left and right clearances are determined when facing the front of the heater. Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fi...
  • Page 10 CLEARANCES / HEIGHT REQUIREMENTS Figure 5 - Placing Stove in Alcove Tested Minimum Alcove Dimensions Height From Hearth Width Depth DV20 52" 30" 36" DV30 64" 35" 36" DV40 64" 35" 36" Note: Maintain minimum side and back clearances when placing stove in alcove. 58D6056...
  • Page 11: Removing Unit From Crate

    REMOVING UNIT FROM CRATE Remove two (2) straps. See Figure 6. Plastic Straps Open plastic bag and slide to bottom of unit. See Figure 7. Lift up on ash lip and pivot down to open control door. See Figure 8. O FF O FF Lift up on front.
  • Page 12: Vent Installation

    • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Lexington Forge. • Installation other than permitted by these instructions. This stove must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance.
  • Page 13: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 14: Installation For Horizontal Termination

    VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail Fixed Closed Opera- Fixed Closed Operable Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 9 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"...
  • Page 15 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS G=6" (152mm) F=6" (152mm) Inside Corner Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24"...
  • Page 16 VENT INSTALLATION INSTALLATION FOR HORIZONTAL TERMINATION 1. Determine the route your horizontal venting will take. Note: The location of the horizontal vent termination Do not recess vent terminal into a wall on the exterior wall must meet all local and national or siding.
  • Page 17 VENT INSTALLATION HORIZONTAL VENT INSTALLATION (continued) 3. Attach vent pipe assembly to the stove. Set stove Vent Opening " in front of its permanent location to insure mini- Combustible Wall (241mm) mum clearances. Mark the wall for a 9 " (241) square hole (for noncombustible material such as masonry block or concrete, a 7 "...
  • Page 18 VENT INSTALLATION HORIZONTAL VENT INSTALLATION (continued) Interior Wall Surface 5. Slide the wall thimble over the vent pipe before connecting the horizontal run to the vent cap. See Figure 18. Decorative 6. Carefully move the stove with vent assembly attached toward Wall the wall and insert the vent pipe into the horizontal termina- Thimble...
  • Page 19 VENT INSTALLATION VENTING WITH TWO 90° ELBOWS NOTE: Add " rise per 12" horizontal length of pipe. Maximum Vertical Vertical Vertical Horizontal (H) Minimum Minimum Minimum CSDV20 (V) CSDV30 (V) CSDV40 (V) 41.50" 52.50" 54.50" 95.25" 98.75" 102.25" Table 2 - Venting with Two 90° Elbows Figure 20 - Horizontal Termination Confi...
  • Page 20: Installation For Vertical Termination

    VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 22 to avoid cutting load bearing members.
  • Page 21 VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 22, page 20. Whenever possible, use 45° elbows instead of 90°...
  • Page 22 VENT INSTALLATION VERTICAL TERMINATION CONFIGURATIONS Figures 27 through 30 on pages 22 and 23 show four different configurations for vertical termination. IMPORTANT: Install restrictor as indicated on chart (Figure 11) on page 15. NOTE: Install restrictor into 4" collar of stove or fi rst vent section as shown.
  • Page 23 VENT INSTALLATION Maximum Vertical Vertical Vertical Horizontal (V+V (V+V (V+V Minimum Minimum Minimum CSDV20 (V) CSDV30 (V) CSDV40 (V) 41.25" 44.75" 48.75" 95.25" 98.75" 102.25" Table 7 - Venting with Two 90° Elbows NOTE: Vertical (V) + Vertical (V ) = 20' Maximum NOTE: Install restrictor into 4"...
  • Page 24: Stove Installation

    STOVE INSTALLATION CHECK GAS TYPE Use proper gas type for the burner system you are installing. If you have conflicting gas type, do not install burner system. See dealer where you purchased the stove and burner system for proper burner system according to your gas type. INSTALLING GAS PIPING TO STOVE / BURNER SYSTEM LOCATION A qualifi...
  • Page 25 STOVE INSTALLATION Only persons licensed to work with A manual shutoff valve must be installed gas piping may make the necessary upstream of the appliance. Union tee gas connections to this appliance. and plugged " NPT pressure tapping point should be installed upstream of the appliance.
  • Page 26: Checking Gas Pressure

    CHECKING GAS PRES SURE Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. To ease installation, a 30"...
  • Page 27: Electrical Installation

    ELECTRICAL INSTALLATION ELECTRICAL WIRING This stove will work without any electrical supply. Electricity is only needed if you install a remote wall mounted switch. NOTE: If installed in mobile home, stove must be bolted securely to fl oor. Electrical connections should only be performed by a qualifi ed, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service.
  • Page 28: Log And Rock Wool Placement

    LOG PLACEMENT ROCK WOOL PLACEMENT Before you begin — This unit is supplied with ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers.
  • Page 29: Log Placement

    LOG PLACEMENT ROCK WOOL PLACEMENT INSTALLING CSDV30 LOGS IN FIREBOX (See Figure 37) 1. Carefully remove logs from wrapping. 2. Open front door of firebox. 3. Place rear log (#1) on rear log pin. 4. Place left base log (#2) on the two pins against left side of firebox. 5.
  • Page 30 LOG PLACEMENT ROCK WOOL PLACEMENT INSTALLING CSDV40 LOGS IN FIREBOX (See Figure 39) 1. Carefully remove logs from wrapping. 2. Open front door of firebox. 3. Place rear log (#1) on rear log pins. 4. Place left base log (#2) on the two pins against left side of firebox. 5.
  • Page 31: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an pilot which must be lit by hand while following these instructions exactly.
  • Page 32: Lighting Pilot For The First Time

    OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME INITIAL LIGHTING Purge air from the supply line as follows: If using a soap and water solution to test for leaks, • Open main shutoff valve. DO NOT spray solution onto • Unscrew main pressure test point. control body.
  • Page 33: Lighting Burner

    OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found on the back right side of the stove. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner.
  • Page 34: Cleaing And Maintenance

    CLEANING MAINTENANCE Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start - ing maintenance. VENTING SYSTEM Let glass cool before cleaning. A qualified agency should examine the venting system annually. Do not clean glass when it is hot.
  • Page 35: Air Shutter Adjustment

    AIR SHUTTER ADJUSTMENT (NATURAL GAS ONLY) ADJUSTING THE AIR SHUTTER The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at " for Natural Gas and fully open for Propane installation at sea level. Natural Gas Models may be adjusted for high altitude as follows: •...
  • Page 36: Glass Replacement

    5. Wrap new glass pane with tadpole gasket. Make sure you have " overlap on each side. 6. Place new glass in frame. 7. Slide glass frame back down onto stove and fasten two clamps. See Figure 52. NOTE: Use only original Lexington Forge replacement parts. Glass Frame Glass...
  • Page 37: Replacement Parts

    REPLACEMENT PARTS CSDV20 58D6056...
  • Page 38 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER CSDV20 Item Description Natural Propane Burner Assembly 58D0250 58D0250 Log Support Bracket 58D0210 58D0210 Pilot Assembly 37D0018 37D0019 SIT 820 Nova Valve 37D0117 37D0118 Injector 62D3006 20H3146 Venturi 45D0600 45D0600 Valve Tube 58D0163 58D0163 ON/OFF Rocker Switch...
  • Page 39: Csdv30

    REPLACEMENT PARTS CSDV30 58D6056...
  • Page 40 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER CSDV30 Item Description Natural Propane Burner Assembly 58D0150 58D0150 Log Support Bracket 58D0024 58D0024 Pilot Assembly 37D0018 37D0019 SIT 820 Nova Valve 37D0117 37D0118 Injector 58D0102 20H3144 Venturi 45D0600 45D0600 Valve Tube 58D0163 58D0163 ON/OFF Rocker Switch...
  • Page 41: Csdv40

    REPLACEMENT PARTS CSDV40 58D6056...
  • Page 42 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER CSDV40 Item Description Natural Propane Burner Assembly 58D0368 58D0368 Rear Burner Assembly 58D0362 58D0362 Log Support Bracket 58D0310 58D0310 Pilot Assembly 20H2048 20H2049 SIT 820 Nova Valve 37D0117 37D0118 Front Injector 20H3150 20H3151 Rear Injector...
  • Page 43: Troubleshooting

    TROUBLESHOOTING Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Spark ignitor will not light 1.
  • Page 44: Installation Records

    INSTALLATION RECORDS THE FOLLOWING INFORMATION MUST BE RECORDED BY THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE. LEXINGTON FORGE Model: _____________________________ Name of Owner: Name of Installer: Address: Address: Phone: Phone: Name of Dealer: Address: Phone: Manufactured by LEXINGTON FORGE 149 Cleveland Drive Paris, Kentucky 40361, U.S.A.
  • Page 45: Mass Residents Only

    MASSACHUSETTS RESIDENTS ONLY: PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachu- setts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fireplace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.
  • Page 46 SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
  • Page 47 NOTES 58D6056...
  • Page 48: Warranty

    This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fit- ness for purpose and of all other obligations or liabilities. Lexington Forge does not assume for it any other obligations or liability in connection with the sale or use of the appliance.

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