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Shindaiwa 60654 Service Manual

Special tools
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SHINDAIWA
SPECIAL TOOLS
IMPORTANT!
This Special Tool Catalog is specifically designed for viewing on our Web
site. The information described in this catalog may change without notice.
If a printed copy is made, be sure to check the Web site periodically at
www.shindaiwa.com and verify you have the most current version by
checking the part number shown at the bottom of this page.
Effective 11/03
Item # 80821

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Summary of Contents for Shindaiwa 60654

  • Page 1 The information described in this catalog may change without notice. If a printed copy is made, be sure to check the Web site periodically at www.shindaiwa.com and verify you have the most current version by checking the part number shown at the bottom of this page.
  • Page 2 This page left intentionally blank...
  • Page 3 Did you ever not know where to find a listing of these tools, and what they did? Now, in one convenient location, here is a catalog of Shindaiwa’s special tools. These tools are ones we offer to help you work not only on Shindaiwa engines, but many other brands as well.

  • Page 4: Table Of Contents

    Table of Contents Chain Saw Tools ................................ 3 Trimmer and Brushcutter Tools ........................... 13 Trimmer, Brushcutter, Blower, Hedge Trimmer, Edger and Pump Tools ............. 19 Miscellaneous Tools ............................... 27 Hand Tools ................................28 Carburetor ................................30 Diagnostic ................................31 Adhesives/Lubricants ............................33 Technical Literature ............................

  • Page 5: Chain Saw Tools

    CHAIN SAW TOOLS Reference the Shindaiwa Chain Saw Service Manual (part number 60654) for proper repair procedures.
  • Page 6 300/300S, 360, 377 22154-96000 300/300S, 360, 377 Tool Set 22154-96100 22150-96600...
  • Page 7 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripción Nom de la pièce Cant. 22154-96100 FLYWHEEL PULLER ASSEMBLY EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 22154-96110 CLUTCH SHOE REMOVAL TOOL EXTRACTOR EXTRACTEUR 22100-96121 CENTER BOLT PERNO BOULON 22102-96130 BOLT PERNO BOULON 22154-96410 HOLDER M...
  • Page 8 22160-96000 488 Tool Set 22150-96101...
  • Page 9 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant. 22150-96101 FLYWHEEL PULLER ASSEMBLY EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 20000-96114 LEVER PALANCA LEVIER 22100-96121 CENTER BOLT PERNO BOULON 22102-96130 BOLT PERNO BOULON 22160-96250 SPANNER WRENCH LLAVE DE GANCHO CLÉ...
  • Page 10 Chain Saw Tool Kit 72282-96000 575/577, 695 Tool Set 22150-96101...
  • Page 11 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant. 22150-96101 FLYWHEEL PULLER EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 20000-96114 LEVER PALANCA LEVIER 22100-96121 CENTER BOLT PERNO BOULON 22102-96130 BOLT PERNO BOULON 22155-91580 CLUTCH SHOE TOOL EXTRACTOR EXTRACTEUR 72282-96300...
  • Page 12 Chain Saw Tool Kit 80463 757 Tool Set 22150-96101...
  • Page 13 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant. 22150-96101 FLYWHEEL PULLER ASSY. EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 20000-96114 LEVER PALANCA LEVIER 22100-96121 CENTER BOLT PERNO BOULON 22102-96130 BOLT PERNO BOULON 22169-96580 CLUTCH REMOVAL TOOL EXTRACTOR EXTRACTEUR 22155-96521...
  • Page 14 22102-96211 Set Gauge 22102-96530 Set Pin 22100-96410 Stopper Chain Saw Tools, All 72282-96300 Piston Puller Assembly Reference the Shindaiwa Chain Saw Service Manual (part number 60654) Section 7, for proper repair procedures. 72282-96300 Index Part Number Qty. Pieza No. Qty.

  • Page 15: Trimmer And Brushcutter Tools

    TRIMMER & BRUSHCUTTER TOOLS Reference the Shindaiwa Trimmer, Brushcutter Service Manual (part number 60506) for proper repair procedures.
  • Page 16 TRIMMERS & BRUSHCUTTERS 22035-96001 Lower Unit Tool Set - Small (7mm) - Fits T18, T20, T/C230, T2500, 65001 Trimmer Tool 22035-96500 22035-96600 TRIMMERS & BRUSHCUTTERS 80464 Lower Unit Tool Set - (8mm) - Fits T/C250*, T/C260 22420-96500 22420-96600...
  • Page 17 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant. 22035-96500 PULLER ASSY. EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 22035-96520 BOLT, 7MM, LH PERNO, 7MM, LH BOULON, 7MM, LH 22035-96510 HOLDER SOPORTE SUPPORT 22035-96600 PULLER ASSY. EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 22000-96630...
  • Page 18 TRIMMERS & BRUSHCUTTERS 22000-96003 Lower Unit Tool Set - Medium (8mm) - Fits T/C25, T/C27, T/C270, BP35, T350 22000-96501 22000-96600 TRIMMERS & BRUSHCUTTERS 22015-96001 Lower Unit Tool Set - Large (10mm) - Fits C35, C350, B40, B45, B450, RC45, B530 22015-96500 22015-96600...
  • Page 19 Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant. 22000-96501 PULLER ASSY. EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 22000-96521 BOLT, 8MM, LH PERNO, 8MM, LH BOULON, 8MM, LH 22000-96510 HOLDER SOPORTE SUPPORT 22000-96600 PULLER ASSY. EXTRACTOR, COMPLETO EXTRACTEUR, COMPLET 22000-96630...
  • Page 20 This page left intentionally blank...

  • Page 21: Trimmer, Brushcutter, Blower, Hedge Trimmer, Edger And Pump Tools

    Trimmer, Brushcutter, Blower, Hedge Trimmer, Edger and Pump Tools...
  • Page 22 20000-96104 Flywheel Puller Assembly Note: Add 2 ea. bolts (22102-96130) to make “universal” kit for chainsaws too. Reference the Shindaiwa Trimmer, Brushcutter Service Manual (part number 60506) Section 6 for proper repair proce- dures. Index Part Number Qty. Pieza No.
  • Page 23 Trimmers, Brushcutters, Blowers, Hedge Trimmers, Edgers and Pumps Reference the Shindaiwa Trimmer, Brushcutter Service Manual (part number 60506) Section 11 for proper repair procedures. Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name Descripcion Nom de la piece Cant.
  • Page 24 Trimmers, Brushcutters, Blowers, Hedge Trimmers, Edgers and Pumps 20021-96601 Piston Puller Assembly Reference the Shindaiwa Trimmer, Brushcutter Service Manual (part number 60506) Section 7 for proper repair proce- dures. Index Part Number Qty. Pieza No. Qty. Indice Numero Part Name...
  • Page 25 BLOWERS 20000-96104 Flywheel Puller 01020- 05250 Bolts To pull the EB240 flywheel, use the flywheel puller (20000-96104) along with two separate Allen bolts (01020-05250) and remove the flywheel as shown above.
  • Page 26 HEDGE TRIMMERS Reference the HT/DH230 Gearcase Service Manual (part number 61305-1) for proper repair procedures 99909-20230 20870-98050 Clutch Drum Removal Tool - HT/DH230 only Connecting Rod Bearing Retainer See Section 7, page 17 for proper removal procedure HT230, DH230 22910-96210 22910-96101 Stopper - HT20 only Clutch Drum Removal Tool - HT20 only...
  • Page 27 HEDGE TRIMMERS Reference the HT/DH230 Gearcase Service Manual (part number 61305-1) for proper repair procedures (.012” to .014”) 20000-96210 20021-96420 Air Gap Gauge Stopper - HT20 20000-96104 Flywheel Puller 11020-06350 Bolts To pull the HT/DH230 flywheel, use the flywheel puller (20000-96104) along with two separate socket-head cap screws (11020-06350) and remove the flywheel as shown above.
  • Page 28 This page left intentionally blank...

  • Page 29: Miscellaneous Tools

    ONE HAND VALVE ADJUSTMENT TOOL P/N: 81932 C4 Valve Adjustment Kit Fits all C4 Units Includes: One 8mm wrench One 3mm square drive thumb wheel One 2.5mm allen thumb wheel For Adjusting For Adjusting 8510/8520 Valves 2510/3410 Valves Note: Also available as individual components P/N: 81934 P/N: 81930 P/N: 81929...

  • Page 30: Hand Tools

    72518-91180 T-Wrench (19x10mm) (19x17mm) Easy to use Allen wrenches for the Spark Plug Wrench Shindaiwa product line 22155-96240 22440-97020 Nylon Piston Stop Snap Ring Pliers Use this to lock the piston and crankshaft in Use these pliers to reach the snap rings...
  • Page 31 HAND TOOLS 22150-91160 22100-91150 Carburetor Screw Driver Combination Screw Driver 10mm 22150-91570 60880-98030 P230 Drive Sprocket Wrench Spanner...

  • Page 32: Carburetor

    Custom tool eases checking the height Walbro Limiter Cap Removal Tool of the metering lever on Walbro carburetors. for EPA/CARB Walbro carburetors only Reference Chainsaw Service Manual (p/n 60654) Section 3, page 33 for proper measuring procedures Large D-screw tool Small D-screw tool...

  • Page 33: Diagnostic

    Chain Saw Service Manual (p/n 60654) testing and troubleshooting. Section 2, page 13 and Section 9, page 90 for proper testing procedures (Reference the Chain Saw Service Manual (p/n 60654) Section 2, page 14 and Section 3, page 39 for proper testing procedures)
  • Page 34 DIAGNOSTIC 100023 Alcohol Tester See the Trimmer/Brushcutter Service Manual (p/n 60506) Section 13, page 113 and for more information. Miscellaneous 80187 22104-97800 Snap Ring Installation Guides Spark Plug Wire Replacement Kit For use in conjunction with 20021-96601 Simplifies spark plug wire repair. Diagram Piston Puller Assembly Pg.

  • Page 35: Adhesives/Lubricants

    Recommended for 5mm and larger screws blowers. See Chain Saw Service Manual (p/n only. Ideal for locking muffler bolts. See the 60654) Section 8, page 88 for proper application Chainsaw Service Manual (p/n 60654) Section 9, page 96 for proper application...
  • Page 36 For sealing cylinder heads and brushcutters. Also useful for flex shaft lubrica- crankcases. Ideal for Shindaiwa chain saws. tion. See the Trimmer and Brushcutter Service Manual (p/n 60506) Section 11, Page 98 for proper maintenance procedures 14 oz.

  • Page 37: Technical Literature

    TECHNICAL LITERATURE *Step by step service and troubleshooting procedures plus complete specifications for Shindaiwa products. Written and illustrated for mechanics. 60654 10065-5 Chain Saw Service Manual* Available on website only Available on website Chain Saw Service Manual* (Horizontal Saws) 60506 (English) 60876(Spanish) 60975 (French)*...
  • Page 38 Shindaiwa trimmer heads. This guide contains visual information on most failures common to 2-cycle engines. 80430 61515 2002/2003 Product Shindaiwa “Other Products” Spec Catalog Chart 61516 61233 Shindaiwa Trimmer/Brushcutter Shindaiwa Chain Saw Spec Chart Spec Chart...
  • Page 39 60127 Carburetor Inspection Checklist Engine Seizure Checklist 61494-1 (Domestic) 61645 (International) CD-Rom III The CD-ROM disk contains the Shindaiwa Product Guide, Accessory Catalog, Illustrated Parts Lists, 61296 Technical Bulletins, Serivce Manuals and Parts Shindaiwa Shop Repair Tags Price List. Windows and Macintosh compatible.

  • Page 40: Video

    VIDEO 80476 61931 (English) 80389 (spanish) Be Smart-Be Sharp-Be Safe Shindaiwa Trimmer & Brushcutter Safety Video Chain Saw Safety Video...
  • Page 41 This page left intentionally blank...

  • Page 42: Appendix

    V. APPENDIX The following tables are for reference in finding the proper tools for a particular model. CURRENT MODELS Model Pin Adapter Guide Pin Flywheel Tool Clutch Tool Notes T/F/DH22 push fit push fit 20000-96104 T/C/LE/PB/AH/P230 20021-96650* 20035-96630 20000-96104 T/C/LE260 20021-96650 20000-96631 20000-96104...
  • Page 43 DISCONTINUED MODELS Model Pin Adapter Guide Pin Flywheel Tool Clutch Tool Notes T/C18 push fit push fit 20000-96104 T/C20 20021-96650 20035-96630 20000-96104 20021-96650 20035-96630 20000-96104 20021-96650 20035-96630 20000-96104 T/C25 20021-96650 20000-96631 20000-96104 T/C/LE250 20021-96650 20000-96631 20000-96104 20021-96660 20000-96631 20000-96104 EB45 20021-96660 20021-96630 20000-96104...

This manual is also suitable for:

22154-9600022150-9660022154-9610022150-9610172282-9600072282-96300 ... Show all

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