Ponast KP 10 Instructions For Operation Manual
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Ponast KP 10 Instructions For Operation Manual

Automatic boiler for wood pellets
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  • Page 2 Automatic boiler for wood pellets Instructions for operation Manufacturer: PONAST spol. s r.o., Na Potůčkách 163, 757 01 Valašské Meziříčí, CZECH REPUBLIC tel. +420 571 688 188 , fax +420 571 688 115, e-mail: ponast@ponast.cz Dear customer, accept kindly, please, our congratulations on your decision to buy this product and to ensure WARM FOR YOUR HOME by burning recoverable energy sources - WOOD PELLETS in this case.

  • Page 3: Table Of Contents

    Automatic boiler for wood pellets Instructions for operation table of contents: Chapter Menu Side IMPORTANT NOTICES USE OF THE BOILER AND ITS ADVANTAGES TECHNICAL DATA OF THE BOILERS KP 11, KP 11E, KP 21, KP 21E STRUCTURAL DESCRIPTION OF PRODUCTS BOILER BODY , DIAGRAM OF THE PRODUCTS AND DESCRIPTION OF THE MAIN PARTS CONTROL UNIT OF THE BOILER BURNER FURNACE INCLUDING THE FEEDER 2...

  • Page 4: Instructions For Operation

    Automatic boiler for wood pellets Instructions for operation LIST OF FIGURES: Fig.n. 1 Diagram of the product including description of the main parts Fig.n. 2 Control unit of the boiler Fig.n. 3 Block diagram of operation of the control unit Fig.n.

  • Page 5: Important Notices

    Automatic boiler for wood pellets Instructions for operation CHAPTER 1. IMPORTANT NOTICES______________________________________________ This product may only be put into operation by an installation organization trained by the manufacturer. This product may only be operated by adult persons, duly acquainted with the way the product is controlled and duly acquainted also with these Instructions.

  • Page 6: Use Of The Boiler And Its Advantages

    Automatic boiler for wood pellets Instructions for operation CHAPTER 2. USE OF THE BOILER AND ITS ADVANTAGES___________________________ The series of automatic hot-water boilers for wood pellets is designed mainly to heat family houses, small municipal buildings, cottages and small plants or business buildings. The main advantages of products: - AUTOMATIC OPERATION ensured by the control unit which cooperates with the indoor thermostat which ensures COMFORT for the user including maximum saving of fuel.

  • Page 7: Technical Data Of The Boilers Kp 11, Kp 11E, Kp 21, Kp 21E

    Automatic boiler for wood pellets Instructions for operation CHAPTER 3. TECHNICAL DATA OF THE BOILERS____________________________________ Table number 1: Thermal and technical parameters of products Parameter Unit KP 10/10E KP 20/20E KP 50/50E KP 11/11E KP 21/21E Rated output 14,9 Output range 4,5 –...

  • Page 8: Structural Description Of Products

    Automatic boiler for wood pellets Instructions for operation CHAPTER 4. STRUCTURAL DESCRIPTION OF PRODUCTS____________________________ The structure adheres to the Czech standard ČSN – EN 303.5 / 2000 i.e. boilers for central heating - part 5 (boilers for central heating with automatic fuel feed of rated heat output up to 300 kW). MAIN parts of the boiler are: 4.1 Boiler body 4.2 Control unit of the boiler...
  • Page 9 Automatic boiler for wood pellets Instructions for operation Diagram of the products and description of the main parts Figure number 1 – Diagram of the product including description of the main parts...

  • Page 10: Control Unit Of The Boiler

    Automatic boiler for wood pellets Instructions for operation 4.2 CONTROL UNIT OF THE BOILER Figure number 2 - Control unit of the boiler The control unit of the boiler is used to control the boiler automatically via control elements (thermometers, sensors, etc.) in required modes.

  • Page 11: Feeder 1 With Independent Drive

    - Semiautomatic cleaning of the heat exchanger – (for KP 11,21,51) 4.8 OPTIONAL ACCESSORIES - Automatic ignition – (for KP 10, 20, 50) system for automatic ignition consist of 2 heating spirals control by CU - Semiautomatic cleaning of the heat exchanger – (for KP 10,20,50) complete system for semiautomatic cleaning of the heat exchanger which is built into boiler body.

  • Page 12: Placement Of The Product In Boiler Rooms, Installation

    Automatic boiler for wood pellets Instructions for operation CHAPTER 5. PLACEMENT OF THE PRODUCT IN BOILER ROOMS, PRINCIPLES OF INSTALLATION 5.1 PLACEMENT OF PRODUCTS IN BOILER ROOMS Minimum distances determine the space necessary to perform the operation and maintenance of the equipment. Boiler must be placed on horizontal non-flammable material on such size to make it possible to place boiler and fuel bin on it.

  • Page 13: Electrical

    Automatic boiler for wood pellets Instructions for operation 5.3.4 Electrical: ČSN – EN 60 335-1 / 1997 – safety of electric appliances. ČSN – EN 50 165 / 1999. 5.3.5 Noise control: Government decree number 502/2000 Coll. 5.4 STORAGE OF FUEL Wood pellets have to be in a dry place protected against atmospheric effects because humidity damages them and aggravates their burning parameters.
  • Page 14 Automatic boiler for wood pellets Instructions for operation User control of boiler is possible in area according to this diagram: Figure number 3 - Block diagram of operation of the control unit...

  • Page 15: Operating Mode Selection

    Automatic boiler for wood pellets Instructions for operation 6.1 Operating mode selection The operator may select the required operating mode of the boiler by controlling the keys on the keyboard - 4- in the key field MODE and he/she may control individual parameters directly by the cursor arrows ⇐...
  • Page 16 Automatic boiler for wood pellets Instructions for operation START – If the automatic ignition is permitted by the programme (the main MENU 6), the following scripts will gradually appear by depressing the key > ON < - El.ignition - > START! < If we confirm this offer by depressing the key ENTER, the boiler will start the mode of automatic ignition, which is indicated by blinking script AUTO.

  • Page 17: Direct Control

    Automatic boiler for wood pellets Instructions for operation _______________________________________________________MENU 1_DIRECT CONTROL The control unit will get into the MENU 1 Direct Control by depressing the key → ENTER – after short blinking of the "Main Menu". > 1.Direct cont.< The MENU 1 makes it possible to control very simply all outputs and to check the state of input signals. It is beneficially used to put the boiler into operation or in case of service interventions.

  • Page 18: Output Water Temperature Setup

    Automatic boiler for wood pellets Instructions for operation __________________________________ _MENU 1.5 CONTROL OF THE STORAGE WATER TANK PUMP The following will be displayed on the display unit SWTank PUMP OFF → Turn the SW TANK pump on after depressing the key ENTER.

  • Page 19: Language Selection

    Automatic boiler for wood pellets Instructions for operation ⇑ - increases the required output water temperature in step of +1°C ⇓ - reduces the required output water temperature in step of -1°C We will confirm the newly adjusted value by depressing the key →...

  • Page 20: Sw Tank Active

    Automatic boiler for wood pellets Instructions for operation If the value of minutes has been adjusted, go to the setup of seconds or return back to the repeated setup of hours or confirm the total setup of time by depressing the key →...

  • Page 21: Electric Ignition

    Automatic boiler for wood pellets Instructions for operation ___________________________________________________MENU 6_ ELECTRIC IGNITION Permits and inhibits function of electric ignition heating coils and the use of routines to start extinguished boiler automatically. MAIN MENU - MENU 6 Electric ignition will appear on the display unit after a short script - and after setup to this menu with cursor arrows ⇑...

  • Page 22: Gsm Modem

    Automatic boiler for wood pellets Instructions for operation __________________________________________________________MENU 8 GSM MODEM Activity of the control unit for cooperation with GSM modem is adjusted in the menu. Authorized participants for operation of the boiler are determined by defining telephone numbers for communication. The system enables remote control and monitoring of individual boilers as well as a network of boiler rooms.

  • Page 23: Software Version

    Automatic boiler for wood pellets Instructions for operation We can continue in selection of the next menu with the cursor arrows ⇑ ⇓. > 5.SMS info< This function will allow or inhibit sending any report in case of any failure on the equipment. The following script will →...

  • Page 24: Putting Into Operation, Attendance And Maintenance Of Boiler

    Automatic boiler for wood pellets Instructions for operation CHAPTER 7. PUTTING THE PRODUCTS INTO OPERATION_____________________________ 7.1 PUTTING THE PRODUCTS INTO OPERATION Connection to the system is performed in a usual manner. Filling the system with water takes also place in a standard way and the following principles have to be adhered to at the same time: Water for the heating system has to be clean, free from any admixtures.
  • Page 25 This grate is installed into the boiler in such a way that individual parts (the left part, the right part) are passed through the middle open part of settling bars and shifted tightly to the wall of the furnace (KP 10, KP 11). As regards KP 20, KP 21, we continue in such a way that we will install the middle part of the grate which has the shape of the letter X.

  • Page 26: Checks Before The Boiler Is Put Into Operation

    Automatic boiler for wood pellets Instructions for operation WIRING OF ELECTRIC PARTS Direct control The authorized person shall test the following by means of the routines in the Menu 1: - operation of the motor Feeder 1 and correct direction of rotation - pulse sensor of the Feeder 1 for correct operation - operation of the motor Feeder 2 and correct direction of rotation - pulse sensor of the Feeder 2 for correct operation...

  • Page 27: Boiler Ignition - Manual

    In general, ash has to be always removed, if the ash level has reached approximately 2 cm under the level of lateral edges of the ash pan. Assumed interval: ……………………………………1x in 2 weeks (KP 10-20-11-21) ……………………………………1x in 2 – 5 days (KP 50) Note: Emptying interval for the ash pan depends on the following effects:...

  • Page 28: Annual Audit

    - remove all parts of the ceramic extension grate - first pull out the middle parts (KP 20, KP 21, KP 50) and then both lateral parts (KP 10, KP 11). Lift the parts always perpendicularly up, then turn them 90° along the longitudinal axis and lower down through the opening in the placement bars which is approximately in the centre of the boiler.
  • Page 29 Automatic boiler for wood pellets Instructions for operation 3/ We will now clean the draughts of combustion products If semiautomatic cleaning is installed, it is sufficient to move the manualling lever about twenty times without using any special violence from one extreme position to the other one - i.e. about the same we performed at least once a week in course of common operation of the boiler.

  • Page 30: Operating States - Basic Figure

    Automatic boiler for wood pellets Instructions for operation OPERATING CONDITIONS - BASIC DISPLAY AUTO 1 (2-5) - the boiler is working in automatic operation as per the values of parameters saved in the working register of the control unit. "AUTO" - (blinking) - the boiler is performing electric IGNITION as per the adjusted parameters adjusted in MENU 6, and in SERVICE menu.

  • Page 31: Failure States

    Automatic boiler for wood pellets Instructions for operation Standby STANDBY is the quiet mode of the boiler when the boiler is not burning actively as the temperature of the output water reached the value determined in the control unit's programme or the temperature in the reference room of the heated building exceeded the selected temperature of the indoor thermostat.
  • Page 32 Automatic boiler for wood pellets Instructions for operation Putting into operation: In order to put the control unit and thus also the boiler into operation, it is necessary for the output water temperature to drop under 65°C. If this condition is not met, it will not be possible to put the control unit into operation. When the boiler is being put into normal operation again, proceed as follows: Leave the boiler out of operation as long as the output water temperature (see the display unit) drops under 65 °C.
  • Page 33 Automatic boiler for wood pellets Instructions for operation Putting into operation: In order to put the control unit and thus also the boiler into operation, it is necessary for the burner temperature to drop under 65°C. If this condition is not met, it will not be possible to put the control unit into operation When the boiler is being put into normal operation again, proceed as follows: Leave the boiler out of operation as long as the burner temperature drops under 65 °C Then depress the reset key of the safety thermostat until the reset signal - clicking- is heard.
  • Page 34 Automatic boiler for wood pellets Instructions for operation 7.10.6 TEMPERATURE SENSOR ERROR Operation of the boiler is significantly controlled by the operating thermometer. If the thermometer is damages, proper operation of the boiler cannot take place. If incorrect operation of the operating thermometer is detected, operation of the boiler will be stopped.
  • Page 35 Automatic boiler for wood pellets Instructions for operation LACK OF PELLETS IN THE BIN causes extinguishing of the boiler. It is not a dangerous situation. This situation is not indicated in any way on the control unit of the boiler. Exception is represented by long-term lack of pellets and boiler extinguishing which is indicated as STOP Removal: replenish pellets in the bin...

  • Page 36: Disposal Of Product After The End Of Its Service Life

    Automatic boiler for wood pellets Instructions for operation CHAPTER 8. DISPOSAL OF PRODUCT AFTER THE END OF ITS SERVICE LIFE_______________ The product is made of materials the waste of which does not have any hazardous properties. The following main kinds of waste will be generated after the end of the product's service life: Steel exchanger, jacketing, feeders, bin –...
  • Page 37 Automatic boiler for wood pellets Instructions for operation RECORDS OF PERFORMED REPAIRS guarantee and after-guarantee repairs Attachment to the letter of guarantee for user Stamp and User's signature of signature Date Intervention performed contractual service...

  • Page 38: Control Unit Operation - Menu, Description, Meaning

    Automatic boiler for wood pellets Instructions for operation Table 6 : CONTROL UNIT OPERATION - MENU, DESCRIPTION, MEANING Menu No Menu - title Menu - description - meaning MAIN MENU Direct control menu serving to direct control of connected equipment and control of input signals and processes 1.1.

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