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Onkyo DR-C500 Service Manual

Onkyo DR-C500 Service Manual

Dvd changer receiver
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3 7 63 1515 0
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L 13942296513
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.
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SERVICE MANUAL

DVD CHANGER RECEIVER
MODEL
Black and Silver models
BMDD1N
SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.
x
ao
u163
y
i
http://www.xiaoyu163.com
2 9
8
DR-C500
Q Q
3
6 7
1 3
1 5
120V AC, 60Hz
ON THE
co
.
9 4
2 8
Ref. No. 3747
SEND/LEARN
MODE
DVD
RCVR / VCR
T V
INPUT
DIMMER
1
2
3
4
5
6
7
8
9
--
/
---
T
MEM
0
CLR
VOLUME
CH
CH
UP
TOP MENU
MENU
ENTER
TV/VCR
RETURN
DOWN
ON SCREEN
PLAY
PLAY
SP A
SP B
FM MODE SURROUND
SLOW
STEP
PRGV
ACOUSTIC
LATE
SP SETUP IPM
CONTROL
NIGHT
AUDIO ANGLE SUBTITLE ZOOM
SW MODE T.TONE CH SEL DISTANCE
RC-
504
M
RC-508M
0 5
8
2 9
9 4
2 8
m
DR-C500
9 9
092002
LIGHT
CBL / SAT
SLEEP
PRESET
MASTER
VOLUME
+
DISC
9 9

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Summary of Contents for Onkyo DR-C500

  • Page 1: Service Manual

    COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK. REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL. MAKE LEAKAGE-CURRENT OR RESISTANCE...
  • Page 2: Specifications

    DR-C500 3 7 63 1515 0 SPECIFICATIONS AMPLIFIER SECTION Input Sensitivity and Impedance Power Output (FTC) VIDEO 1 DIGITAL INPUT (OPT) –21 to –15 dBm All channels 40 watts per channel min. VIDEO 2 DIGITAL INPUT (COAX) 0.5 Vp-p, 75 ohms RMS.
  • Page 3: Front Panel

    DR-C500 3 7 63 1515 0 PANEL VIEWS-1 FRONT PANEL STANDBY indicator PRESET MEMORY/DISC SKIP button When listening to the radio, press to assign the radio station that is STANDBY/ON button currently tuned in to a preset channel or delete a previously preset When STANDBY/ON button is pressed to ON, the DVD Changer station.
  • Page 4 DR-C500 3 7 63 1515 0 PANEL VIEWS-2 DISPLAY INTRO indicator Disc number indicators Lights up during intro-scan playback. Indicate the presence of a disc. AUTO, TUNED, ST indicators Parental Lock indicator Illuminate to indicate the reception mode. Illuminates in parental lock mode.
  • Page 5: Rear Panel

    DR-C500 3 7 63 1515 0 PANEL VIEWS-3 REAR PANEL COMPONENT VIDEO ANTENNA ANTENNA TV/LINE TAPE/CD-R VIDEO 2 VIDEO 1 VIDEO 2 VIDEO 1 MONI DIGITAL DIGITAL IN WOOFER VIDEO 2 VIDEO 1 VIDEO FRONT AUDIO SPEAKERS S VIDEO...
  • Page 6 DR-C500 3 7 6 3 1 5 1 5 0 EXPLODED VIEWS-1 FRONT PART [NOTES] Refer to PC CONNECTION DIAGRAM about REF.NO. of the wires and the flat cables. L 1 3 9 4 2 2 9 6 5 1 3 u 1 6 3 http://www.xiaoyu163.com...
  • Page 7 DR-C500 3 7 6 3 1 5 1 5 0 EXPLODED VIEWS-2 REAR PART [NOTES] Refer to PC CONNECTION DIAGRAM about REF.NO. of the wires and the flat cables. F901 L 1 3 9 4 2 2 9 6 5 1 3...
  • Page 8 DR-C500 3 7 6 3 1 5 1 5 0 EXPLODED VIEWS OF DVD MECHANISM-1 DWG ASY CAROUSEL TC5E DRIVER MOMENT 42 N/cm +/-2 N/cm DRIVER MOMENT (6x) 42 N/cm +/-2 N/cm (2x) LUBRICANT GREASE around the boss and on the bottom area...
  • Page 9 DR-C500 3 7 6 3 1 5 1 5 0 EXPLODED VIEWS OF DVD MECHANISM-2 DWG ASY BASE (3x) DRIVER MOMENT 42 N/cm +/- 2 N/cm CAM LIFTER LUBRICANT GRASE inside the curve (2x) DRIVER MOMENT 42 N/cm +/- 2 N/cm...
  • Page 10 DR-C500 3 7 6 3 1 5 1 5 0 EXPLODED VIEWS OF DVD MECHANISM-3 DWS ASY DRAWER (3x) (3x) (2x) Put in a separately bag LUBRICANT GREASE around the teeth LUBRICANT GREASE L 1 3 9 4 2 2 9 6 5 1 3...
  • Page 11 DR-C500 3 7 63 1515 0 BLOCK DIAGRAM L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 12 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 13 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-1 FRONT SECTION L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 14 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 15: Schematic Diagrams

    DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-2 IC12 74VHC574FW IC15 IC14 IC-27LV020A IC-CS49326 IC13 74VHC574FW NJ11 SUBWOOFER PREOUT VIDEO1 COAXIAL INPUT L 13942296513 NJ12 VIDEO2 INPUT IC11 AK4586 OPTICAL NJ13 OUTPUT NJ14 L-CH PLAY R-CH IC29 NJM2072M TAPE...
  • Page 16 DR-C500 3 7 63 1515 0 IC20 BD3811 TO AMP N101 L 13942296513 FROM SMPS P102 FROM DVD P103 IC26 IC31 CXP82860-XXXQ BU4094 FROM DVD P105 u163 N106 http://www.xiaoyu163.com...
  • Page 17 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-3 MAIN VIDEO SECTION L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 18 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 19 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-4 DVD SECTION IC51 74HC04 DOWN LOAD JIG CP22 IC41 M29F40DT-90N1 INTERFACE FLASH MEMORY CPU MEMORY PROGRAMABLE IC21 IC22 M24C02 4KB SRAM ST15519 ST20 CPU L 13942296513 2KBYTES CACHE INSTRUCTION 3-PWM Outputs...
  • Page 20 DR-C500 3 7 63 1515 0 JTAG TEST CONNECTION IC61 WM8728 CP23 IC62-A BA4560 BA4560 IC62-B CN25 CP25 CN27 L 13942296513 CTION IC11 PM0026A IC12 MM1568 u163 http://www.xiaoyu163.com...
  • Page 21 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-5 MECHANISM CONTROL SECTION L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 22 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 23 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-6 POWER SUPPLY SECTION L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 24 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 25 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-7 POWER AMPLIFIER SECTION(FL/FR) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 26 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 27 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-7 POWER AMPLIFIER SECTION(FL/FR) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 28 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 29 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-7 POWER AMPLIFIER SECTION(FL/FR) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 30 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 31 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-8 POWER AMPLIFIER SECTION(CENTER) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 32 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 33 DR-C500 3 7 63 1515 0 SCHEMATIC DIAGRAMS-9 POWER AMPLIFIER SECTION(SL/SR) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 34 DR-C500 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 35 DR-C500 3 7 6 3 1 5 1 5 0 SCHEMATIC DIAGRAMS-10 SMPS(Switching power supply) K100 +12V D100 CN100 R100 102K 1N4148 C200 POWER_CONTROL 4.7K L200 T200 D200 RD1EHB108MAP +7.5V/0.65A_SW Q100 KSC945Y SR506 F-FUSEHOLDER C101 BJ2-06 R103 CN101 F101...
  • Page 36 DR-C500 3 7 6 3 1 5 1 5 0 PC BOARD CONNECTION DIAGRAM AC120V 60Hz CN200 P200 P100 CN101 SPEAKER TERMINAL CN100 SWITCHING POWER SUPPLY P906 P907 P906 BN27 POWER TRANSFORMER N109 TUNER P109 UNIT FFC SPECIFICATION LIST...
  • Page 37 DR-C500 3 7 63 1515 0 FL TUBE VIEW Q7502:14-BT-68GNK [3G-11G] [1G] L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 38 DR-C500 3 7 63 1515 0 MICROPROCESSOR CONNECTION DIAGRAM IC26: CXP82860-XXXQ DIGITAL AMPLIFIER PC BOARD L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 39 DR-C500 3 7 63 1515 0 MICROPROCESSOR TERMINAL DESCRIIPTION-1 IC26 : CXP82860-XXXQ PIN NO. PIN NAME LOGIC FUNCTION GRID02 Output pin of grid2 for VFD unit GRID01 Output pin of grid1 for VFD unit Power supply pin DVD_RX Input pin of detection signal from AC power for system on/off...
  • Page 40 DR-C500 3 7 63 1515 0 MICROPROCESSOR TERMINAL DESCRIPTION-2 IC26 : CXP82860-XXXQ PIN NAME LOGIC FUNCTION PIN NO. PLL_CLK Output pin of serial clock for PLL IC of tuner unit PLL_DATA Output pin of serial data for PLL IC of tuner unit AK4586_CS Output pin of chip select signal to AK4586.
  • Page 41 DR-C500 3 7 6 3 1 5 1 5 0 DISASSEMBLING PROCEDUERS (DVD MECHANISM) -1 NOTES IN RE-ASSEMBLING PROCEDURES OF DWG ASY CAROUSEL Montage of the ASY DRAWER to ASSY BASE VIEW "Z" Put in this direction the SUPPORT...
  • Page 42 DR-C500 3 7 6 3 1 5 1 5 0 DISASSEMBLING PROCEDURES (DVD MECHANISM)-2 NOTE IN RE-ASSEMBLING PROCEDURES OF DWG ASY BASE Montage of GEAR MAIN Montage of RUBBER BELT DRIVE Montage of CAM LIFTER GEAR PULLEY BELT WHEEL...
  • Page 43 DR-C500 3 7 6 3 1 5 1 5 0 DISASSEMBLING PROCEDURES (DVD MECHANISM)-3 NOTES IN RE-ASSEMBLING PROCEDURES OF DWG ASY DRAWER Montage of MOTOR Montage of BELT WHEEL 2 SECTION A-A Soldering point must be lower as the pin hight...
  • Page 44: Adjustment Point

    DR-C500 3 7 63 1515 0 ADJUSTMENT PROCEDURES-1 DC OFFSET ADJUSTMENT 1. ADJUSTMENT POINT R654 R604 R704 R554 R504 (SURROUND R) (SURROUND L) (CENTER) (FRONT R) (FRONT L) Front side L 13942296513 2. CHECK POINT DC Voltmeter FRONT L...
  • Page 45: Packing Procedures

    DR-C500 3 7 63 1515 0 PACKING PROCEDURES 1. SET PACKING 4. PACK ACCESSORIES into the POLY BAG and POSITION THIS on the UNIT BOTTOM SIDE 2. SET IN CUSHION AND AC COARD INSERT OF AC-CORD INTO CUSHION STICK TAPE ON AC-CORD...
  • Page 46 http://www.xiaoyu163.com 3 7 63 1515 0 EXPLODED VIEW PARTS LIST [NOTE] B: BLACK MODEL ONLY S: SILVER MODEL ONLY REF NO. PART NAME DESCRIPTION PARTS NO. 55465620 FRONT PANEL, BLACK BLACK 55466820 FRONT PANEL, SLVER SILVER FACET, STANDBY STANDBY 55186710 KNOB BASE, DISC NUMBER 5KEY 55464220...
  • Page 47 3 7 63 1515 0 EXPLODED VIEW PARTS LIST OF DVD MECHANISM DR-C500 [NOTE] PARTS NO. REF NO. PART NAME DESCRIPTION REMARK Z1: DWG ASSY CAROUSEL SCREW-ST 3 x 10 BLACK 20692310 PLATTER TC5E 10746630 SCREW-ST 3 x 8...
  • Page 48 1/8 PAGE http://www.xiaoyu163.com PC BOARD PARTS LIST DR-C500 [NOTES] MECHANISM CONTROL PC BOARD 3 7 63 1515 0 REF NO. NAME DESCRIPTION PART NO. NOTES C001 CERA C 22P0F+5%-5%50V 80434590 C002 CERA C 100N0F+80%-20%25V 20246470 C003 CERA C 100N0F+80%-20%25V 20246470...
  • Page 49 2/8 PAGE http://www.xiaoyu163.com MPEG PC BOARD REF NO. NAME DESCRIPTION PART NO. NOTES C101 ELECT C CE100U0F+20%10V 20268940 C103 ELECT C CE100U0F+20%10V 20268940 3 7 63 1515 0 C106 ELECT C CE22U0F+20%16V 20251930 C10B ELECT C CE10U0F+20%16V 15002130 C10G ELECT C CE10U0F+20%16V 15002130 C10R...
  • Page 50 3/8 PAGE Q10G CHIP TR DTC114YKA 55133180 http://www.xiaoyu163.com Q10R CHIP TR DTC114YKA 55133180 Q11B CHIP TR KTN2222AS 55388740 Q11G CHIP TR KTN2222AS 55388740 Q11R CHIP TR KTN2222AS 55388740 3 7 63 1515 0 Q12B CHIP TR KTN2222AS 55388740 Q12G CHIP TR KTN2222AS 55388740 Q12R...
  • Page 51 4/8 PAGE C511 ELECT C CE47U0F+20%16V 20267830 http://www.xiaoyu163.com C515 ELECT C CE470U0F+20%6.3V 20268620 C519 ELECT C CE47U0F+20%16V 20267830 C520 ELECT C CE470U0F+20%6.3V 20268620 C523 ELECT C CE47U0F+20%16V 20267830 3 7 63 1515 0 C524 ELECT C CE470U0F+20%6.3V 20268620 C528 ELECT C CE47U0F+20%16V 20267830 C530...
  • Page 52 5/8 PAGE IC21 BU4053BF 20718770 http://www.xiaoyu163.com IC22 NJM2068M 55142610 IC23 NJM2068M 55142610 IC24 NJM2068M 55142610 IC25 NJM2069M 55142610 3 7 63 1515 0 IC26 CXP82860-373Q 55506580 IC27 M24C02WMN6 20940740 IC28 KIA7045AF 55471530 IC29 NJM2072M 55472230 IC30 NJM4556AM 55164460 IC31 BU4094BF 20718660 IC34 BA05FP...
  • Page 53 6/8 PAGE REF NO. NAME DESCRIPTION PART NO. NOTES http://www.xiaoyu163.com C505 FILM C CPM100N0F+5%250V 55470830 C506 FILM C CPM100N0F+5%250V 55470830 C508 FILM C CPM220N0F+5%100V 55470330 C509 FILM C CPM100N0F+5%100V 55470250 3 7 63 1515 0 C510 FILM C CPM100N0F+5%250V 55470830 C555 FILM C CPM100N0F+5%250V...
  • Page 54 7/8 PAGE D556 DIODE MURS120T3 15767310 http://www.xiaoyu163.com D557 ZENER D UDZS3.3B 55394360 D558 ZENER D UDZS3.3B 55394360 D561 DIODE MURS120T3 15767310 D562 DIODE MURS120T3 15767310 3 7 63 1515 0 D602 DIODE MURS120T3 15767310 D603 DIODE MURS120T3 15767310 D604 DIODE MUR120 25474830 D605...
  • Page 55 8/8 PAGE R567 RESISTOR 20R0OHM+5%5W 55470030 http://www.xiaoyu163.com R573 RESISTOR 2R2OHM+5%1W 55469830 R574 RESISTOR 2R2OHM+5%1W 55469830 R575 RESISTOR 16R0OHM+5%2W 55469930 R604 TRIM R PR10K0OHM+30% 20661430 DCOFFSET CT 3 7 63 1515 0 R613 RESISTOR 14R0OHM+5%1W 55469680 R614 RESISTOR 14R0OHM+5%1W 55469680 R615 RESISTOR 10MI0OHM+5%2W 55469730...
  • Page 56 PACKING VIEW PARTS LIST DR-C500 3 7 63 1515 0 PART NO. REF NO. PART NEME DESCRIPTION REMARK 55467120 CATON BOX 55467220 RIGHT 55467320 LEFT 55467420 REMOTE CONTROLLER RC-508M 3010124 BATTERY R03 AAA 55463220 INSTRUCTION MANUAL 55170660 SHEET 920mm x 1000mm...