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The
Lillehammer
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Installation and
Operation Instructions
ATTENTION : CES INSTRUCTIONS DOIVENT
DEMUERER AVEC LE PROPRIÉTERE D'UNE
MAISON.
AVERTISSEMENT: Assurez-vous de bien
suivreles instructions données dans cette
notice pour réduire auninimum le risque
d'incendie ou d'explosion ou pour éviter
tout dommage matériel, toute blessure ou la
mort.
– Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil ou de tout
autre appareil.
– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer l'appareil.
• Ne touchez à aucum interrupteur.
Ne pas vous servir des téléphones se
trouvant dans le bâtiment où vous
trouvez.
• Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
• Si vou ne pouvez rejoindre le
fournisseur de gaz, appelez le service des
incendies.
– L'installatione l'entretien doivent être
assurés par un installateur ou un service
d'entretien qualifié ou par le fournisseur
de gaz.
139587_02 GF 200 DV IPI 5/9/14
1
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Related Manuals for Intertek Jotul GF 200 DV IPI Lillehammer
Summary of Contents for Intertek Jotul GF 200 DV IPI Lillehammer
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Page 1: Operation Instructions
139587_02 GF 200 DV IPI 5/9/14 Lillehammer Installation and Operation Instructions WARNING: If the information in these ATTENTION : CES INSTRUCTIONS DOIVENT instructions is not followed exactly, a fire DEMUERER AVEC LE PROPRIÉTERE D’UNE or explosion may result causing property MAISON. damage, personal injury or loss of life. AVERTISSEMENT: Assurez-vous de bien suivreles instructions données dans cette –... -
Page 2: Service Tools
139587_02 GF 200 DV IPI 5/9/14 WARNING Installation Requirements for the Commonwealth of Massachusetts THIS PRODUCT MUST BE INSTALLED BY HOT GLASS WILL A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS-FITTER WHEN CAUSE BURNS INSTALLED IN THE COMMONWEALTH OF DO NOT TOUCH GLASS MASSACHUSETTS. -
Page 3: Table Of Contents
Clearances ..........6 Certified Test Standards Mantel & Trim ........7 Alcove ............ 7 This appliance complies with National Safety stan- Venting Requirements ......8 dards and is tested and listed by Intertek Testing Ser- vices of Middleton, Wisconsin to ANSI Z21.88-2009, Vent Restriction ........8 CSA 2.33-2009, CAN/CGA 2.17-M91, and CSA P.4-01.2 Termination Matrix ......9 Baffle & Deflector Use......10 Vertical Termination ......11 Horizontal Termination .... -
Page 4: Unpacking Your Stove
139587_02 GF 200 DV IPI 5/9/14 GF 200 DV IPI Unpacking your stove Specifications CAUTION: Enamelled parts may be damaged if handled without care. Use assistants to position the stove. Place removed parts on a towel or other protective Input Rates material. Natural Gas 1. FAMILIARIZE YOURSELF WITH THE VENTING, CLEARANCE 2 0,000 BTU/hr. maximum input AND OTHER INSTALLATION REQUIREMENTS IN THIS 11,000 BTU/hr. minimum input MANUAL BEFORE BEGINNING THE INSTALLATION. Propane 2. Remove the Top Plate of the stove by simply lifting it 1 8,000 BTU/hr. maximum input straight off of the stove body. -
Page 5: General Information
139587_02 GF 200 DV IPI 5/9/14 General Information Safety Information Due to the high operating temperatures this appliance THIS HEATER MUST BE INSTALLED AND MAINTAINED should be located out of traffic and away from BY A QUALIFIED SERVICE AGENCY. furniture, draperies, etc. Maintain proper clearance to combustible mantels and fireplace trim. The installation and repair of this appliance must be done by a qualified service person. Failure to properly Children and adults should be alerted to the hazards install and maintain this heater could result in an of high surface temperatures and should stay away to... -
Page 6: Installation Requirements
139587_02 GF 200 DV IPI 5/9/14 Safety Information cont'd. Cet appareil ne sert pas avec des portes en verre de marché des accessoires. Wear gloves and safety glasses while installing or performing maintenance procedures on this appliance. 18” (457 mm) Installation Requirements 24”... -
Page 7: Mantel & Trim
139587_02 GF 200 DV IPI 5/9/14 Max. Mantel Depth 11.5” 9.5” 7.5” 5.5” Min. Mantel Depth Max. Top Trim Depth = 1” Figure 2. Parallel Installation Clearances. 52 1/2 in. (1333 mm) 46 1/2 in. (1181 mm) 51 in. (1295 mm) 4 1/4 in. (108 mm) 49 1/2 in. (1257 mm) 25 in. (635 mm) Long Legs: 27 1/4 in. (692 mm) 48 in. (1219 mm) Figure 5. Mantel Clearances - stove flush with fireplace face. Max. -
Page 8: Venting Requirements
139587_02 GF 200 DV IPI 5/9/14 Venting Requirements Vent Restriction The GF 200 DV IPI is equipped with an Exhaust Restrictor The Jøtul GF 200 DV IPI gas stove may be installed with Plate which enables you to regulate the flow of exhaust a vertical or horizontal termination and must conform to gas. The plate prevents overly strong draft that can the configuration requirements described below. cause poor combustion and weak flame picture. Follow This appliance is approved for use with vent systems the guidelines below, and on the following pages, to from the following manufacturers: determine the correct restrictor plate setting for your •... -
Page 9: Termination Matrix
139587_02 GF 200 DV IPI 5/9/14 Figure 8. Use 1/4” socket driver to loosen the Exhaust Restrictor dial and adjust as appropriate for your termination zone. 6.09 TERMINATION 4.57 3.04 1.82 1.52 1.21 TERMINATION 5 Ft. 10 Ft. 15 Ft. (1.52 m) (3.05 m) (4.57 m) -
Page 10: Baffle & Deflector Use
139587_02 GF 200 DV IPI 5/9/14 Exhaust Baffle / Air Deflector Use Air flow throughout the burner and firebox is critical to efficient combustion as well as promotion of a vibrant flame picture. The GF 200 IPI is supplied with a 2-piece baffle assembly and two air deflector plates that are intended to provide optimal performance with either natural gas or propane in a variety of venting Primary Baffle configurations. Use the chart below to set up the firebox appropriately for your particular installation. See also figs. 10-12. -
Page 11: Vertical Termination
139587_02 GF 200 DV IPI 5/9/14 Vertical Vent Termination The Jøtul GF 200 DV IPI can be vertically vented through a ceiling or to a roof termination with the following guidelines: Vertically terminated vent runs require 4/6 vent pipe. Use Vertical Vent Adaptor Kit 157674. See figs. 13 and 14. Remove the Burner Skirt Cover Plate and install the Air Deflector plate to the underside of the Burner Skirt as shown in fig. 12. The termination should fall within the shaded areas of the grids depicted in the Vent Matrix, fig. 9, page 9. Total run must not exceed 20 ft. (6.09 m). ... - Page 12 139587_02 GF 200 DV IPI 5/9/14 Co-linear Vent Installation #991 High Wind Cap Exhaust Gas The GF 200 DV IPI may be vented through a masonry or Class A prefabricated chimney using a Co-linear Flexible Intake Max. Co-linear Vent system approved for use with a solid-fuel burning Height - 35 ft. fireplace. When installed in the manner described (10.66 m) below, this system can improve the performance of the appliance in cold climate situations, as well as simplify Min. Co-linear the vent installation. See fig. 16. Height - 10 ft. (3.04 m) Consult with the local code authority having jurisdiction before proceeding with this type of installation. Refer to the vent manufacturer’s instructions for specific installation requirements.
- Page 13 139587_02 GF 200 DV IPI 5/9/14 Masonry or Prefabricated Chimney Conversion IMPORTANT NOTICE Exhaust Vertical Termination Cap IN THE U.S.,THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Cap Adaptor Intake Air Z21.88-1999-CSA 2.33-M99 TEST METHODS AND RESULTING ITS/WHI PRODUCT CERTIFICATION. THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD. THIS INSTALLATION IS NOT APPROVED IN CANADA. The GF 200 DV IPI is approved for use with components 4” Flex Pipe of Simpson DuraVent Chimney Kit 46DVA-KMC and...
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Page 14: Horizontal Termination
139587_02 GF 200 DV IPI 5/9/14 Horizontal Termination 6” 152 mm Exhaust Restriction: Under normal circumstances, no exhaust restriction is recommended. Set the restriction shutter to Position A - fully open, fig. 8, pg. 9. Any horizontal termination must fall within the shaded portion of the vent window matrix shown in fig. 9. Figure 19. Use of 4" x 6 5/8" vent horizontally terminated, Minimum vent for requires that the Secondary Exhaust Baffle be horizontal termination. removed. See figs. 21 - 22. Horizontal termination requirements: 48” 122 cm 1) If no vertical run, the minimum horizontal run is 6 in. 2) If no vertical run, the maximum horizontal run is 48 in. 3) Maximum vertical run is 20 ft. 4) With any vertical run, the maximum horizontal run is 15 ft. -
Page 15: Vent Terminal Clearances
139587_02 GF 200 DV IPI 5/9/14 Horizontal Termination Clearance Vent Terminal Air Supply Terminals Prohibited in this Area Figure 23. Vent Terminal Clearances - ANSI Z21.88-2009, CSA 2.33-2009, and National Fuel Gas Code. A = Clearance above grade, veranda, porch , deck, or balcony M = Clearance under veranda, porch, deck, or balcony: : 12 inches (30 cm) minimum. 12 inches (30 cm) minimum. B = Clearance to window or door that may be opened: N = Clearance to propane tank relief valve and filler connec- **Min. 9 inches, U.S. / *12 inches (30 cm) CAN. tion***: We recommend 12in. minimum to prevent condensation 5 feet (1.52 m) minimum to tanks not filled on site on the window. -
Page 16: Fuel Conversion
139587_02 GF 200 DV IPI 5/9/14 Fuel Conversion The GF 200 DV IPI gas stove is shipped from the factory equipped to burn NATURAL GAS only. If PROPANE gas is to be used as fuel, the appliance must first be converted for using Propane Conversion Kit 157669 included with the stove. Use Natural Gas Conversion Kit 157670 to change back for use with natural gas. WARNING: THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED JØTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTION AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. - Page 17 139587_02 GF 200 DV IPI 5/9/14 Fuel Conversion Procedure 1. Turn off gas supply to stove. Pilot Shield 2. Remove the stove Top Plate. 3. Disengage the two Glass Frame Latches and lift the glass panel frame up and out of the stove. 4. If installed, remove the Embers and Log Set using care not to damage the fragile log parts. 5. Lift out the Burner Skirt. See fig. 25.
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Page 18: Gas Supply Connection
139587_02 GF 200 DV IPI 5/9/14 Fuel Conversion, cont’d. 15. Correct gas pressure is essential for efficient and safe operation of this appliance. Use a manometer to check pressures as specified in the Gas Pressure section of OPEN this manual (page 19). 16. Adjust the Air Shutter. You will need to position the shutter to provide a gas/air mixture that will achieve the best flame picture with your particular installation. P ushing the stem back will restrict air, while pushing it forward will open the shutter and increase air. With some experimentation, you will find the shutter posi- tion that works best for your installation. -
Page 19: Gas Pressure
139587_02 GF 200 DV IPI 5/9/14 Gas Pressure High Altitude Adjustment Correct gas pressure is essential for efficient and The decreased atmospheric pressure of higher safe operation of the GF 200 DV IPI gas stove. It is altitudes affects heat value of gaseous fuels. Most important that the correct pressure is established gas suppliers derate the gas intended for use at at the time of the installation. Proper gas pressure elevations above 2000 feet. Check with your gas provides a consistent flow of gas to the appliance and... -
Page 20: Optional Brick Panel Installation
139587_02 GF 200 DV IPI 5/9/14 Optional Wall Thermostat 750003 Use only a 750 millivolt DC two-wire circuit wall 1. Lift the Top Plate from the stove. thermostat with this appliance. The thermostat should be placed in the same room as the heater, typically 5 2. Disengage the two compression latches from the glass feet off the floor. Avoid drafty areas or any area that may frame at the top of the firebox and pull the glass frame affect the accuracy of the thermostat. up and out of the stove. 3. Locate the retainer tabs in the upper corner of each The thermostat should be connected to the side of the firebox. Bend each retainer tab out enough terminal block using a minimum of 16 gauge wire with a to engage the side brick panels. See fig. 36. -
Page 21: Log Set Installation
139587_02 GF 200 DV IPI 5/9/14 Log Set Installation Brick Kit Note: Install the optional Brick Panel Kit 157666 before installing the log set. See page 20 or the instructions provided with that kit. The GF 200 DV IPI log set must be installed before operating the burner. The log set includes four log pieces, packaged inside the firebox. A quantity of ember stones is included with the log set. Place the logs inside the firebox as illustrated in figs. 38-42. WEAR GLOVES AND HANDLE THE LOG PARTS CAREFULLY. #157668 Log Set Identification Figure 38. Engage the Left Logs with the two pins on the #1 Left Rear 225447... -
Page 22: System Check
139587_02 GF 200 DV IPI 5/9/14 System Check 1. PURGING THE GAS LINE: When lighting the appliance for the first time, it will take a few moments to clear the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions. From a cold start, it may be helpful to let the pilot light burn in CPI mode for 10 - 15 minutes to establish positive draft, before turning the burner on. See the procedure on the inside back cover of this manual. Subsequent burner starts will not require purging the gas line unless the supply line is shut off. 2. PILOT FLAME: You can monitor the pilot flame located under the Rear Log. See fig. 43. The pilot flame should be steady - not lifting or floating. The flame should... -
Page 23: Flame Picture Adjustment
139587_02 GF 200 DV IPI 5/9/14 Flame Appearance / Air Shutter Adjustment The Air Shutter may be adjusted to provide the best flame picture for your specific installation. The factory setting for Natural gas is 1/16” (1.5mm) open. For Propane, the initial recommended setting is 1/8” (3mm) open. OPEN Too large an air opening - the appliance will generate a flame that is blue and transparent, or an “anemic” flame. Too small an air setting - the appliance will generate very long yellow flames resulting in soot. Sooting produces black deposits on the logs, on the inside walls of the appliance, and potentially on the exterior termination cap. -
Page 24: Operation
139587_02 GF 200 DV IPI 5/9/14 Operation Important Notes WARNING: Check the build date on the shipping crate label. If it has been more than 6 months SEVERE INJURY. THIS APPLIANCE CAN BE SET TO since the build date, be prepared to replace OPERATE THERMOSTATICALLY. BE AWARE THAT THE FIREPLACE MAY BE VERY HOT EVEN WHEN the DFC batteries. THE BURNER IS NOT APPARENTLY OPERATING. KEEP CHILDREN AWAY FROM THE APPLIANCE. 1. For the first several hours of operation, it is common to detect some odor as the metal and manufacturing materials cure under heat. - Page 25 139587_02 GF 200 DV IPI 5/9/14 Operation Familiarize yourself with the controls of the GF 200 DV IPI and be sure that anyone else using the appliance is also familiar with the controls and operation procedures. Always follow the Lighting Instructions on the inside back STAT cover of this manual and also located on the inside of the Controls Access Door. This appliance is equipped with an ignition device that lights the pilot automatically. Do not try to light the pilot by hand.
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Page 26: Maintenance
139587_02 GF 200 DV IPI 5/9/14 Maintenance FOR REPLACEMENT, USE ONLY JØTUL CERAMIC GLASS PN 220576. DO NOT USE ANY OTHER TYPE OF GLASS WITH THIS APPLIANCE. Your Jøtul GF 200 DV IPI components and its venting Glass Panel or Gasket Removal system should be inspected before use and at least annually by a qualified service technician. 1. Lift the Top Plate off of the stove. IMPORTANT: ALWAYS TURN OFF THE GAS SUPPLY AND 2. Release the two Glass Frame Latches. Pull each latch DISCONNECT POWER FROM THE APPLIANCE BEFORE ANY handle forward forward to disengage the latch from SERVICE WORK IS PERFORMED. -
Page 27: Optional Blower
139587_02 GF 200 DV IPI 5/9/14 Optional Variable Speed Blower 155631 Blower Installation CONNECT THE GAS SUPPLY TO THE STOVE BEFORE INSTALLING THIS 1. Unpack and check the contents of the blower kit. There BLOWER. USE A 90° ELBOW OFF THE is a steel bracket that is not used with the GF 200 GAS VALVE TO CREATE ADEQUATE stove. Contact your dealer if any damage is evident or GAS LINE CLEARANCE. - Page 28 139587_02 GF 200 DV IPI 5/9/14 Figure 52. 155631 Blower Kit Components used for GF 200 DV IPI Lillehammer. Blower Operation BLOWER The variable-speed blower will enhance heat circulation around the firebox and out into the room. The blower is controlled by a heat activated switch (snapstat) that will function only when the control switch is in the AUTO setting. After the fire has been burning for a time, the RHEOSTAT snapstat will react to the heat and activate the blower. POWER SNAPSTAT Fan speed may be manually adjusted with the rheostat...
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Page 29: Appendix
139587_02 GF 200 DV IPI 5/9/14 Appendix Proflame 1 DFC Wiring Diagram CPI / IPI Switch SPDT Burner Switch SPST DC Power Supply Battery Pack Four, 1.5v AA Figure 54. GF 200 DV IPI Proflame 1 Components Mobile Home Installation THIS APPLIANCE MAY BE INSTALLED AS AN OEM The GF 200 DV IPI can be installed for use in a mobile INSTALLATION IN A MANUFACTURED (MOBILE) HOME home in the U.S. and Canada provided: AND MUST BE INSTALLED IN ACCORDANCE WITH 1. The stove is secured to the floor of the mobile home. THE MANUFACTURER’S INSTRUCTIONS AND THE Use Jøtul Floor Bracket Kit #750304. -
Page 30: Illustrated Parts Lists
139587_02 GF 200 DV IPI 5/9/14 GF 200 DV IPI Lillehammer Illustrated Parts Breakdown Figure 55. Exterior cast iron parts. Replacement Log Set Parts / See pgs. 21-22. Cast Iron Parts Matte Black Brown Majolica Paint Enamel No. Part No. Description 1. Top Casting 10390692 10390647 225447 Left Rear Log 2. Side Panel 10390792 10390747 225448 Right Rear Log 3. Front Panel* n/a n/a 225450... - Page 31 139587_02 GF 200 DV IPI 5/9/14 YEL/GRN Figure 56. GF 200 DV IPI Valve Assembly and DFC Components. No. Part No. Description No. Part No. Description 117917 Screw, #8 x 1/2” SL Blk Oxide 17. 222924 Proflame 1 IPI Ignition Board 117921 Screw, Pan Hd Ph M4 x 12mm Blk Oxide 18. 223231 Orifice Holder, Drop-in Assembly 117922 Nut, Hex M4 DIN 934 PLAIN 19. 224262 Battery Box w/ Cover 117975 Nut, Wing M6, Zinc 20. 224952 Instruction Label, Control Door - GF IPI Series...
- Page 32 139587_02 GF 200 DV IPI 5/9/14 Figure 57. GF 200 DV IPI Pilot & Burner assembly and associated hardware. No. Part No. Description No. Part No. Description 11. 225439 Pilot Shield, High Wind (Optional Kit 157685) 117917 Screw 8 x 12 1/2 SL Blk Oxide 12. 225438 Pilot Shield 2. 22544092 Rear Cover, Burner Skirt 13. 224785 Pilot, NG/LP, Dual-Fuel Convertible Flame Hood 3. 225081 Burner Skirt 14. 118218 Screw, HWH SMA 8 x 1.5 4. 157651 Burner Assembly Complete...
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Page 33: Accessory Listing
139587_02 GF 200 DV IPI 5/9/14 No. Part No. Description Figure 58. 1. 22542492 Switch Cover GF 200 DV IPI Rear Components 129775 Gasket, 225086 Bracket, Rear Shroud 22508592 Rear Shroud 129784 Adaptor, 8 in. dia. 117917 Screw, #8 x 1/2 in. Blk. Oxcide 225437 Decal, Switch ID 220703 Switch, Rocker, SPDT - Center Off, Blk. 120517 Switch, Rocker, SPST, Blk. 10. 22542692 Wall Shield 11. 129774 Gasket, 5 in. dia. -
Page 34: Warranty Statement
139587_02 GF 200 DV IPI 5/9/14 This warranty does not cover the following: Jøtul Gas Product 1) Repair or replacement of parts that are subject to normal wear and tear during the warranty period or to parts that may require replacement Limited Lifetime Warranty in connection with normal maintenance. These parts include gaskets and glass (except to the extent such parts suffer damage from thermal stress). 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or Effective January 1, 2013 national fire and building regulations. 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL. This warranty policy applies to gas products identified by Jøtul, 4) Labor or other costs associated with the repair of gas controls, Scan, and Atra trade names, as set forth below. plumbing, burners, log set, or sheet metal firebox beyond the warranty A. LIMITED FIVE YEAR WARRANTY - Cast Iron, Steel Doors, period. -
Page 35: Lighting Instructions
139587_02 GF 200 DV IPI 5/9/14 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot. - Page 36 139587_02 GF 200 DV IPI 5/9/14 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in specifi- cation, color or type of accessories from those illustrated or described in various publications. Jøtul vise sans cesse a ameliorer ses produits. C’est pourquoi, il se reserve le droit de modifier les specifi- cations, couleurs etequipement sans avis prelable. Jøtul ASA P.O. Box 1411 N-1602 Fredrikstad Norway Jøtul North America 55 Hutcherson Dr. Gorham, Maine 04038-2634...