Related Manuals for AC Tech Lenze SV01B
Summary of Contents for AC Tech Lenze SV01B
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Page 1: Operating Instructions
SV01B Operating Instructions V0100 SMVector - frequency inverter 0.5 … 10 HP (0.37 kW… 7.5 kW) -
Page 2: Table Of Contents
Safety information ...3 Technical data ...5 2.1 Standards and application conditions ..5 2.2 Ratings ..6 Installation ...8 3.1 Dimensions and mounting ...8 3.2 Electrical installation ...9 3.2.1 Power Connections ..9 3.2.2 Fuses/cable cross-sections ...11 3.2.3 Control terminals ..12 Commissioning ...13 4.1 Local Keypad & Display ...13 4.2 Drive Displays and Modes of Operation ..14 4.3 Parameter setting ..14 4.4 Electronic programming module (EPM) ...14 4.5 Parameter menu ...15 4.5.1 Basic Setup Parameters ...15 4.5.2 I/O Setup Parameters ...18... -
Page 3: About These Instructions
About these instructions This documentation applies to the SMV frequency inverter, and contains important technical data and describes installation, operation, and commissioning. These instructions are only valid for SMV frequency inverters with software rev 20 (see drive nameplate). Please read the instructions before commissioning. Type: ESV751N0 4TXB Id-No: 00000000... -
Page 4: Safety Information
Safety information General Some parts of Lenze / AC Tech controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment. All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel who are familiar with the installation, assembly, commissioning, and operation of variable frequency drives and the application for which it is being... - Page 5 Safety information All safety information given in these Operating Instructions have the same layout: Signal Word! Note (describes the danger and informs on how to proceed) Icon Warning of hazardous electrical voltage Warning of a general danger Warning of damage to equipment Information Note for UL approved system with integrated controllers:...
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Page 6: Technical Data
Technical data Standards and application conditions Conformity Approvals Input voltage phase imbalance Humidity Temperature range Installation height Vibration resistance Earth leakage current Enclosure Protection measures against Technical data Low Voltage Directive (7/2/EEC) UL 508C Underwriters Laboratories - Power Conversion Equipment <... -
Page 7: Ratings
Technical data Ratings 120VAC Doubler / 240VAC Models Type Power [Hp/kW] 0. / 0.25 120 V Single-phase (1/N/PE) ESV25N0SXB ESV7N0SXB 0.5 / 0.7 ESV75N0SXB / 0.75 240VAC Models Type Power [Hp/kW] ESV25N02SXB 0. / 0.25 240 V Single Phase (2/PE) ESV7N02YXB 0.5 / 0.7 ESV75N02YXB... - Page 8 480VAC Models Type Power [Hp/kW] ESV7N04TXB 0.5 / 0.7 ESV75N04TXB / 0.75 ESV2N04TXB .5 / . 400 V Three-phase (3/PE) ESV52N04TXB 2 / .5 ESV222N04TXB / 2.2 480 V Three-phase (3/PE) ESV402N04TXB 5 / 4.0 ESV552N04TXB 7.5 / 5.5 ESV752N04TXB 0 / 7.5 600VAC Models...
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Page 9: Installation
Installation Installation Dimensions and mounting 4 X #10 18 lb-in 4 X M5 20 Nm Type in (mm) ESV25…XB .90 ESV7…XB (99) ESV75…XB ESV2…XB .90 ESV52…XB (99) ESV222…XB .90 ESV402…XB (99) ESV552…XB 5.2 ESV752…XB (0) Warning! Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust;... -
Page 10: Electrical Installation
Electrical installation 3.2.1 Power Connections DANGER! Hazard of electrical shock! Circuit potentials are up to 00 VAC above earth ground. Capacitors retain charge after power is removed. Disconnect power and wait at least three minutes before servicing the drive. STOP! •... - Page 11 Installation 3.2.1.3 Mains connection to Three-Phase Supply ESV…N02Y… PE L1 L2 L3 ESV…N02T… ESV…N04T… ESV…N0T… (/PE AC) 3.2.1.4 Motor Connection Mains and Motor Terminations 2 lb-in (. Nm) 0.25 in (mm) WARNING! Leakage current may exceed .5 mA AC. Minimum size of the protective earth conductor shall comply with local safety regulations for high leakage current equipment.
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Page 12: Fuses/Cable Cross-Sections
3.2.2 Fuses/cable cross-sections Note Observe local regulations. Local codes may supersede these recommendations Type ESV25N0SXB 20V ESV7N0SXB (/N/PE) ESV75N0SXB ESV25N0SXB, ESV25N02SXB, ESV7N0SXB, ESV7N02YXB 240V ESV75N0SXB, ESV75N02YXB ESV2N02YXB (2/PE) ESV52N02YXB ESV222N02YXB ESV7N02YXB, ESV75N02YXB ESV2N02YXB, ESV52N02YXB, ESV2N02TXB, ESV52N02TXB 240V ESV222N02YXB, ESV222N02TXB (/PE) ESV402N02TXB ESV552N02TXB ESV752N02TXB... -
Page 13: Control Terminals
Installation 3.2.3 Control terminals Terminal Data for control connections Digital Input: Start/Stop Analog Common Analog Input: 0...0 VDC Internal DC supply for speed pot Analog Input: 4...20 mA Digital Reference/Common Internal DC supply for external devices Digital Input: Configurable with P2 Digital Input: Configurable with P22 Digital Input: Configurable with P2 Digital Output: Configurable with P42... -
Page 14: Commissioning
Commissioning Local Keypad & Display START BUTTON: In Local Mode (P00 = 0, 4), this button will start the drive. STOP BUTTON: stops the drive, regardless of which mode the drive is in. WARNING! STOP When JOG is active, the STOP button will not stop the drive! ROTATION: In Local Mode (P00 = 0, 4), this selects the motor rotation direction: - The LED for the present rotation direction (FWD or REV) will be on... -
Page 15: Drive Displays And Modes Of Operation
Commissioning Drive Displays and Modes of Operation Speed Mode Display In the standard mode of operation, the drive frequency output is set directly by the selected reference (keypad, analog reference, etc.). In this mode, the drive display will show the drive’s output frequency. PID Mode Display When the PID mode is enabled and active, the normal run display shows the actual PID setpoint. -
Page 16: Parameter Menu
Parameter menu 4.5.1 Basic Setup Parameters Code Possible Settings Name Default Selection Start Control Source Standard Reference Source Commissioning 0 Local Keypad Terminal Strip 2 Remote Keypad Only Network Only 4 Terminal Strip or Local Keypad 5 Terminal Strip or Remote Keypad WARNING! P00 = 0 disables TB- as a STOP input! STOP circuitry may be disabled... - Page 17 Commissioning Code Possible Settings Name Default Selection Minimum Frequency Maximum 0.0 Frequency WARNING! Consult motor/machine manufacturer before operating above rated frequency. Overspeeding the motor/machine may cause damage to equipment and injury to personnel! Acceleration 20.0 Time Deceleration 20.0 Time Example: if P0 = 20 Hz, P04 = 20.0 s and P7 (base frequency) = 0 Hz;...
- Page 18 Code Possible Settings Name Default Selection Start Method WARNING! Automatic starting/restarting may cause damage to equipment and/or injury to personnel! Automatic starting/restarting should only be used on equipment that is inaccessible to personnel. Stop Method Rotation Commissioning 0 Normal Start on Power-up 2 Start with DC Brake Auto Restart 4 Auto Restart with DC Brake...
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Page 19: I/O Setup Parameters
Commissioning 4.5.2 I/O Setup Parameters Code Possible Settings Name Default Selection Assertion Level TB-A Input Function TB-B Input Function TB-C Input Function WARNING! Jog overrides all STOP commands! To stop the drive while in Jog mode, the Jog input must be deactivated or a fault condition induced. - Page 20 Code Possible Settings Name Default Selection Note • When input is activated, settings ...7 override P0 • When TB-A...TB-C are configured for Auto References other than MOP, TB-C overrides TB-B, and TB-B overrides TB-A. Any other Auto Reference will have priority over MOP. •...
- Page 21 Commissioning Code Possible Settings Name Default Selection Relay Output TB-, 7 0 None Run 2 Reverse Fault 4 Inverse Fault 5 Fault Lockout At Speed 7 Above Preset Speed # 8 Current Limit 9 Follower Loss (4-20 mA) 0 Loss of Load Local Keypad Control Active 2 Terminal Strip Control Active...
- Page 22 Code Possible Settings Name Default Selection TB-4 Output Loss of Load Threshold Loss of Load Delay TB-0 Output TB-0 Scaling: 0.0 Frequency TB-0 Scaling: Load TB-0 Scaling: Torque TB-0 Scaling: Power (kW) Commissioning 0...2 (same as P40) 24 Dynamic Braking 25 Network Activated 240.0 0 None...
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Page 23: Advanced Setup Parameters
Commissioning 4.5.3 Advanced Setup Parameters Code Possible Settings Name Default Selection Speed at Minimum Signal Speed at 0.0 Maximum Signal Analog Input 0.0 Filter TB-25 Loss Action Carrier Frequency Base Frequency 0.0 Fixed Boost Accel Boost () Any changes to this parameter will not take effect until the drive is stopped -999.0 {Hz} 000... - Page 24 Code Possible Settings Name Default Selection Slip Compensation Current Limit DC Brake Voltage DC Brake Time Display 0.00 Frequency Multiplier Run Screen Display Skip frequency Skip frequency 2 Skip frequency bandwidth () Any changes to this parameter will not take effect until the drive is stopped Commissioning 0.0 CLim...
- Page 25 Commissioning Code Possible Settings Name Default Selection Password Clear Fault History Program Selection 0000 9999 0 No Action Clear Fault History 0 Operate from User settings Operate from OEM settings 2 Reset to OEM default settings See Note Reset to 0 Hz default settings •...
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Page 26: Pid Parameters
4.5.4 PID Parameters Code Possible Settings Name Default Selection PID Mode PID Feedback Source PID Decimal Point Feedback at Minimum Signal Feedback at 00.0 -99.9 Maximum Signal Proportional Gain Integral Gain Derivative Gain PID Setpoint 20.0 Ramp Commissioning Disabled Normal-acting Reverse-acting Note To activate PID mode, one of the TB- inputs (P2...P2) must be... - Page 27 Commissioning Code Possible Settings Name Default Selection Minimum Alarm Maximum Alarm Preset PID Setpoint # Preset PID Setpoint #2 Preset PID Setpoint # Sleep Threshold Sleep Delay 0.0 Sleep Bandwidth P204 P205 P204 P205 P204 P205 P204 P205 P204 P205 {Hz} 500.0 00.0...
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Page 28: Vector Parameters
4.5.5 Vector Parameters Code Possible Settings Name Default Selection Drive Mode Motor Rated Voltage Motor Rated Current Motor Rated Frequency Motor Rated 750 00 Speed Motor Cosine Phi 0.80 () Any changes to this parameter will not take effect until the drive is stopped Commissioning 0 Constant V/Hz Variable V/Hz... - Page 29 Commissioning Code Possible Settings Name Default Selection Motor Stator 0.00 Resistance Motor Stator Inductance Torque Limit Preset Torque Setpoint # Preset Torque Setpoint #2 Preset Torque Setpoint # Current Loop P 0.25 Gain Current Loop I Gain Speed Loop Adjustment Motor Auto- calibration () Any changes to this parameter will not take effect until the drive is stopped...
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Page 30: Network Parameters
4.5.6 Network Parameters Code Possible Settings Name Default Selection Network Protocol Module Specific Parameters … 4.5.7 Diagnostic Parameters Code Name Fault History Software version Drive ID Internal Code DC Bus Voltage Motor Voltage Load Motor Current Torque 0.00 Heatsink Temp 0-0 VDC Input 4-20 mA Input TB-5 Feedback... - Page 31 Commissioning Code Name Analog Output Actual Output Frequency Network Speed Command Terminal and Protection Status Keypad Status Total Run Time Total Power On Time 4.5.7.1 Terminal and Protection Status Display Parameter P50 allows monitoring of the control terminal points and common drive conditions: An illuminated LED segment indicates: •...
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Page 32: Troubleshooting And Diagnostics
Troubleshooting and Diagnostics Troubleshooting and Diagnostics Status/Warning Messages Status / Warning DC-injection brake active Drive ID warning Motor Auto-calibration is being performed An EPM that contains valid data from a previous software version has been installed Current Limit (P7) reached Decel Override Error Fast Current Limit... -
Page 33: Drive Configuration Messages
Troubleshooting and Diagnostics Status / Warning PID Mode Active Sleep Mode is active Start Pending PID Mode disabled. Output frequency = 0 Hz (outputs U, V, W inhibited) Drive Configuration Messages When the Mode button is pressed and held, the drive’s display will provide a 4-digit code that indicates how the drive is configured. -
Page 34: Fault Messages
Troubleshooting and Diagnostics Fault Messages The messages below show how they will appear on the display when the drive trips. When looking at the Fault History (P500), the . will not appear in the fault message. Fault High Temperature fault Assertion Level fault Personality fault Control fault... - Page 35 Troubleshooting and Diagnostics Fault Digital Input Configuration fault (P2...P2) Remote keypad fault Low DC Bus Voltage fault Mains voltage too low No Motor ID fault Module communication fault Network Faults Output fault: Transistor fault Output fault: Ground fault Grounded motor phase () The drive can only be restarted if the error message has been reset Cause More than one digital input set for...
- Page 36 Troubleshooting and Diagnostics Fault Motor Overload fault Flying Restart fault Single-Phase fault Start fault () The drive can only be restarted if the error message has been reset Cause Excessive motor load for too long Controller was unable to synchronize with the motor during restart attempt;...
- Page 37 Notes...
- Page 38 AC Technology Corporation • 630 Douglas Street • Uxbridge, MA 01569 • USA +1 (508) 278-9100 (SV01B)