Manual Scanner CONTENTS IMPORTANT OPERATING INSTRUCTIONS...............3 Chapter 1 Initiation........................4 General scanner information ......................4 Direction of barcode ........................4 Maximum scan width ......................... 4 Scan Speed ..........................5 Setup Scanner ..........................6 Assembly of scanning module....................6 Electrical assembly scanner ......................10 Chapter 2 Set up mode.......................11 Scanner activating .........................
Manual Scanner IMPORTANT OPERATING INSTRUCTIONS The following warning hints and precautions contained in these Operating Instructions must be strictly observed. This will considerable contribute to the safe and expert operation of your printer. Warnings: Exclusively original parts and accessories available from the manufacturer are To be used to maintain the service life of your printer.
Manual Scanner Chapter 1 Initiation General scanner information It is a scanner we use in the printer line – not a verifier ! The scanner is programmed via the printer – an information regarding barcode and barcode position is sent to the scanner. The beam is switched on and the barcode checked for only the readability ! There is no check for information and no check for the check digit calculation ! Direction of barcode...
Manual Scanner Scan Speed The used scanner is able to scan 500 codes / second. But have in mind that this is only a single point – as well the code information has to be send to the scanner (via printer) the control of the scanner is done by the printer and needs time.
Manual Scanner Setup Scanner This chapter is explaining the mechanical assembly – the electrical wiring and the firmware installation (selecting the peripheral ) ! Attention : Before starting with this work – switch of the unit and unplug from main power supply ! Assembly of scanning module To get the serial number –...
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Manual Scanner • open rear cover ( 6 cross recessed screws) – carefully watch the wiring of the fan • loosen the left front cover and move it slightly away, still connected to the board ! Remove the right front cover and replace it with the new one – remove as well the name plate from the old cover 01/03 Rev.
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Manual Scanner • open the two screws shown on the pictures – the print module is fixed to the base plate with these screws (2 out of 5) screw 1 screw 2 • remove the screws – they will be replaced by two new screws out of the assembly set of the scanner module, length and screw head are different .
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Manual Scanner • move the shielded scanner cable through the open hole – guide only one connector at one time through the hole • assemble the scanner module to base plate and print module – Attention : Use the new screws.
Manual Scanner Electrical assembly scanner As soon as the scanner module is assembled mechanically – the electrical wiring can be done. Adjustment and programming of the scanner is shown under the point scanner activating (see modes of operation chapter 3) •...
Manual Scanner Chapter 2 Set up mode Scanner activating Activate scanner using the menu After the scanner has been mechanically and electronically assembled – the printer has to be programmed to use the scanner correct, the scanner beam has to be adjusted to scan on the right place (in y and x direction) ! This can be done only by trained people ! Select the scanner...
Manual Scanner Y – direction To be able to adjust the scanner the beam has to be ON ! Scanner Y - direction feed roller Beam This adjustment can be done by opening the front cover of the scanner module by hand (see picture) You will see the scanner mounted to a base plate.
Manual Scanner X – direction Scanner x - direction Beam width 3” feed roller Attention : The width of the beam 3” or 76,2 mm can not be extended – it is given by the mechanical distance between lens and feed roller (or label surface)! This adjustment can be done by opening the front cover of the scanner module by hand (see picture) You will see the scanner mounted to a base plate.
Manual Scanner Chapter 3 Modes of operation Scanner Mode Depending on the use of your system, the scanner is able to operate in two different modes – they are called read before print (RBP) and read after print (RAP) ! Using the scanner in the RBP mode the infeed module is mounted to the printer.
Manual Scanner Error condition (RBP An invalid – not readable barcode results in the message Optical error message ST 89 Multi Colour LED The scanner has a multi colour LED at the rear end of the unit. That provides you with operational information.
Manual Scanner Programming Using a special EASY PLUG command the scanner is programmed. The syntax for the command is described below. A maximum of 8 codes can be programmed on one label (n) this must be at least the quantity of activated codes (a, b, c ...). The command can be used only outside of the format commands # ER ...
Manual Scanner Maintenance and cleaning Cleaning parts are • standard printer parts (see manual) • the lens of the scanner (regular) Attention : Do not clean the lens with power ON and beam ON – do not stare into beam – this could hurt you.
Manual Scanner Chapter 6 Status messages Status messages ST51 scanner is not programmable wrong command sequence check wiring between scanner and printer check scanner SCAN barcode not readable in RAP mode check print quality ST89 barcode information (RBP) not found in data base check data base and data base card ST91 barcode not readable in RBP mode check print quality...
Manual Scanner Status reports ST 00 ST 15 head sensor not found (system will be locked) ST 01 ST 16 NOVRAM error (factory set) applicator home position not found ST 02 NOVRAM write error ST 17 dispenser pressure roller not closed ST 03 ST 18 no material in SNGL sensor...
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Manual Scanner EASY PLUG logo buffer to small ST 45 ST 30 ST 31 ST 46 EASY PLUG logo number error ST 32 ST 47 EASY PLUG postbarcode not OK ST 33 EASY PLUG range command # PA to # IM wrong ST 48 ST 34 ST 49...
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Manual Scanner ST 60 memory allocation error (system will be locked) ST 75 ST 61 font allocation error (system will be locked) ST 76 ST 62 ST 77 update or numberfield overflow ST 63 ST 78 ST 64 ST 79 ST 65 ST 80 EASY CARD wrong name of file in # FO command...
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Manual Scanner ST 90 database contains identical records POFF Power OFF – printer is switched OFF FAIL Image card could not be formatted ST 91 barcode not readable SCAN Scanner was unable to decode the information ST 92 OPEN cover open – switch is open ST 93 LOCK the printer is locked...
Manual Scanner Spare parts Part Number : 99171-xx-2 (TTX 450) Part Number : 99172-xx-2 (TTX 650) Part Number : 99173-xx-2 (TTX 950) Part Number : 99855-xx-2 (TTX 1050) Part Number : 99896-xx-2 (Puma) Part Number : 99897-xx-2 (Lion) Part Number : 99898-xx-2 (Tiger)
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Manual Scanner Part Number : 99253-xx-0 (TTX 450) Part Number : 99179-xx-0 (TTX 650) Part Number : 99254-xx-0 (TTX 950) Part Number : 99856-xx-0 (TTX 1050) Identification : stabalizing profil 14.01.03 Rev. 1.06...
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Manual Scanner Part Number : 99183-xx-6 Identification : scanner wire Part Number : 99184-xx-3 Identification : mounting screw UNC Part Number : A4016 Identification : mounting plate Part Number: 98774 Part Number : 99499-xx-3 Bezeichnung: Stahlblech Identification : scanner 14.01.03 Rev.
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Manual Scanner Part Number : A3500 (TTX 450) Part Number : A4020 (TTX 650) Part Number : A4021 (TTX 950) Part Number : A4022 (TTX 1050) Identification : scanner plate Part Number : 99843-xx-0 (TTX 450) Part Number : 99844-xx-0 (TTX 650)
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