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Monty e-bike E-Bike E-48 User Manual

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E-48
USER'S MANUAL

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Summary of Contents for Monty e-bike E-Bike E-48

  • Page 1 E-48 USER’S MANUAL...

  • Page 3: Important

    INTRODUCTION WELCOME TO THE MONTY FAMILY Firstly, we would like to welcome you and thank you for choosing the Monty brand This “User’s Manual” for your new Monty electric bike contains important information which you will need to keep your bike in good condition. It has been designed so that you can enjoy your E-Bike safely, making the most of your time.
  • Page 4 DO NOT OPEN THE BATTERY NOR MANIPULITE IT, OTHERWISE, THE WARRANTY ARE TO BE ANNULED. MODIFYING THE TRANSMISSION, FORK OR ANY OTHER COMPONENT IMPLIES THE E-48 NO LONGER IS TO BE CONFORMED TO THE MONTY SPECIFICATIONS AND THEREBY ANNULS THE WARRANTY. MANIPULATING THE ELECTRIC BIKE’S ELECTRICAL COMPONENTS WILL ALSO FREE MONTY OF ANY POSSIBLE LIABILITY.

  • Page 5: Table Of Contents

    INDEX SECTION PÁG PRESENTATION....................... IMPORTANT....................INDEX........................E-48 PARTS..................ICONS................GENERAL NORMS..................VEHICLE ASSEMBLING................USER’S GUIDE..................5.1 How does the E-48 work ............5.2 LCD display functions......VERIFICATIONS..................... ADVISES....................... SAFETY...................... MECHANICS AND MAINTENANCE..............9.1 Seat and Seat post................9.1.1 Seat position adjustment ....... 9.1.2 How to adjust the seat position........

  • Page 6: Parts

    1. E-48 PARTS LCD DISPLAY 11 SEAT POST CLOSE SEAT 12 FORK STEM 13 BATTERY HANDLEBAR 14 ENGINE REAR CARRIER 15 SHIFTING FRAME 16 CONTROLLER CAGE SEAT POST 17 PEDAL SENSORY FRONT LIGHT 18 PEDALS REAR LIGHT 19 FRONT BRAKE REAR BRAKE 2.

  • Page 7: General Norms

    4. VEHICLE ASSEMBLING The vehicle assembling shall be done in a light, level and clean place with some basic mechanic knowledge,. or to get in touch with the official distributor or with Monty in order to solve any problem. • E-48 components:...

  • Page 8: User's Guide

    TYPE OF USE FOR WHICH THIS BIKE HAS BEEN DESIGNED The Monty electric bicycles and their components are being designed as for normal bicycle use along the standard routes in good state and in good conditions. Incorrect...
  • Page 9 5.1 HOW THE E-48 WORKS Steps to follow: 1º Connect the electric system: Make sure the charger to be off. Turn the contact battery key to the position “(I)” (Figure 1) next push the button (1) handlebar power display (Figure 2). The handlebar LVD display is to light the screen and is to verify the size of the programmed wheel.
  • Page 10 Remind to take out the bicycle rest before getting on the E-48. 3º How to stop or decrease the speed The assisting engine and the mechanical transmission are to be interrupted without pedalling and the brake levers shall be clamped to stop the E-48 and the assisting engine as well.

  • Page 11: Lcd Display Functions

    5.2 LCD DISPLAY FUNCTIONS Functions: • Actual speed • Total distance • Partial distance • Time • Power level • Battery level • Assisting instructions • Break-down • Screen light • Wheel size selector Figure 3 1. The button (1) is the one to get on or to get out Press the button to show the km, actual speed, assisting way, battery level and the power level on the screen.

  • Page 12: Verifications

    In case to initiate again the system, wait some seconds to get it cold Code “02” indicates that the controller has got off by a strong intensity. If this code persists once the system has been initiated again, some part of the internal system or the controller may have been damaged.

  • Page 13: Advises

    • Correct position of the front and rear brakes: levers, V-brake, disc and cables. • Correct tight of the wheels nuts. • Correct pressure of the tires. • Correct wheels alignment. • Correct pedals fitting ( they shall be fitted strongly ). •...

  • Page 14: Safety

    • Do not watch the E-48 with any pressure water system. Avoid water entering into the bearings. Efficient pedalling : Get used to the right gear: The short gears (1,2,3) are for starting and on the slopes/ pending. The long gears (4,5,6,7) are for a quick ride and on the even routes. 8.
  • Page 15 Be cautious before a long route Remember to bring a kit for repairing a flat tyre, such as a tube, the required tools and a pump. It is advisable to bring a tool for everything and a first-aid kit, in case of a long route. Use the brakes with precaution Keep a moderate distance with the other vehicles and other objects.

  • Page 16: Mechanics And Maintenance

    Many of the specific adjustments and general maintenance detailed in this manual can be done with Standard tools, which one may have at home. Nevertheless, we recommend to be carried out by a Monty official dealer who, in addition to the necessary expertise, will also have the tools needed for each item.
  • Page 17 The seat adjustment is very personal See section: “ How to adjust the quick . To regulate the height, the seat post release" quick release must be open, later, the right height must be selected and close the quick release properly. The seat post height must be proportional to the rider’s height Never extend the seat post...

  • Page 18: Handlebar And Stem

    9.1.2 HOW TO ADJUST THE QUICK RELEASE Quick releases clamp systems do not need tools, they are frequently used for seat stems, axles and folding systems. The quick releases consists of two principal parts which must be adjusted a) The blocking lever which applies the force and. b) The nut to adjust the lever’s strength.

  • Page 19: Conventional Stem

    Check once a month to ensure that the stem is aligned with the front wheel. Also check the joint between the stem and handlebar, trying to move the latter with respect to the front wheel. Check as well no cables to be stretched or pinched when moving the handlebar.

  • Page 20: Ahead Stem

    B. Chose the required inclination suitable to ones necessities. And verify the handlebar to be centred to the stem. C. Tighten the screws (3) clockwise . The recommended torque value is: 15Nm. ( Newton ) Figure 12 Adjustment of the stem inclination: A.

  • Page 21: Fork And Headset

    Figure 13 Figure 14 Adjustment of the headset alignment: A. To place the handlebar perpendicular to the front wheel. Loose lightly the screw (B) and the screws (C) alternately. B. Move the handlebar sideway to unblock it and place it properly. C.

  • Page 22: Suspension System: Forks

    This manual is a supplement to the maker fork information, If you have not received this information, one can unload it from the maker’s web site or get in touch with Monty INSPECTION Before riding the E-48, make sure that the suspension is working correctly.
  • Page 23 The wheels ( rims and tires ) are an extremely important part of the E-48. Check the right pressure of the tires and their condition and the rim as well. This is to depend on riding conditions, ground contact, the braking system and safety in general. One should periodically check to make sure that the wheels are securely held, that they are centred and do not buckle when moving.

  • Page 24: Tyre Pressure Chart

    Rims Information of the rim wear and associated risks. As the rim surface is part of the braking system, it is to be wear down. Using a bicycle with worn rims implies a serious risk for the user. For this reason, please pay special attention to this component.

  • Page 25: Brakes

    9.5.1 PRESSURE TABLE Wheel Mínimum pressure Maximum pressure Recommended Front Rear 9.6 BRAKES Ensure the brakes to work properly. They must perform and stop the bicycle within a safe distance. The engine should stop by squeezing either brake lever brake. Ensure the brake shoes / pads not to be excessively worn down.
  • Page 26 These systems consist of the following components: - Rim - Brake lever - Cables and casings - Brakes shoes/pads Never use this type of brake on the wheels designed for disc brakes. The rims require a flat surface for the brake shoes to work properly. Verification Before using the bicycle, squeeze the brake levers hard.

  • Page 27: Mechanic Disc Brake

    Figure 18 How to adjust the brake shoes alignment Loosen the brake shoes bolt. Follow the instructions above detailing how to inspect for the brake shoes alignment. Afterwards, squeeze the brake lever as hard as possible approximately 10 times. Ensure that the cable have not come loose, that the brake shoes are correctly aligned with respect to the rim and that the pads do not touch the tires.
  • Page 28 wheel while not pressing the brake lever. The pads should touch the discs as little as possible. The brake cables should be checked once per month to ensure that they are not twisted or rusted, no broken threads or ends, and check their casing for cuts or wear. Change any defective piece.
  • Page 29 replaced or it is recommended to change it at the 1.500 km. Special tools and expertise are required to change the chain. Please take the E-48 to an authorized dealer. Adjustment The adjustment of the transmission set composed of freewheels, chain, chain wheel and pedals must be made by an authorized dealer since it is required specific tools and expertise.
  • Page 30 Once a month check the shift lever to work properly. Every time a gear is changed, the sprocket should be moved in such a way that the chain is being moved smoothly and without jumps. The chain should never fall off of the internal or external sprocket. Adjustment The adjusting of the derailleur must be done with the bike firmly held on the work bench or with someone holding the rear wheel up in the air so that the transmission and the...
  • Page 31 Figure 23 Figure 24 How to set the gear mechanism system To avoid any mechanical problem ( chain falling off, noise when pedalling, etc.) the below recommendations should be followed:: - Set the right speed changing just before the beginning of the climbing or to avoid any obstacle.

  • Page 32: Lights And Reflectors

    The pivot points and the pulleys should be lubricated each month. Any cable which has been replaced should be greased in those areas where they are covered or where they are rubbed against another component. Chain tension The E-48 model is provided with a rear derailleur with a chain tensor. If the chain has the right length and the derailleur works correctly, the right chain tension should be maintained automatically.
  • Page 33 10. LA BATTERY AND CHARGE The battery is the most important item of the E-48. A correct charge of the battery is extremely important to determine the battery’s life. The battery must be charged on the whole before using the vehicle. The battery is provided with a indicator to show when the battery is full charged.
  • Page 34 If the battery must be removed to be charged. Unlock the battery with the key and lift it up enough to take it out from the setting. When the charge is finished, place it again, making sure to be well placed by sliding the battery downwards and close the safety latch. Figure 26 Figure 27 Battery charge indicators...
  • Page 35 Very important: Do not allow children to charge the battery. The electric charge (220 v), can cause serious personal injuries or even death. Do not charge the battery barefoot, on a damp or wet floor or in conditions which might threaten the one personal safety. The plug of the electric system must meet the pertinent safety conditions.
  • Page 36 The controller is responsible of the engine to work properly and the E-48 to be safe. Checking and handling the battery requires specific tools and know-how. Only an authorized dealer or the Monty plant should manipulate it. Engine The E-48 is provided with a top-quality and resistant engine. The engine is part of the rear wheel, designed to provide maximum service with barely any required maintenance.

  • Page 37: Accessories

    12. ACCESSORIES To improve the E-bike components, many of them are provided with different types of accessories. Such as lights to improve the visibility of the user, racks or bells. All the accessories must be in good conditions to ensure their optimal performance. REVISION The screws and bolts should be inspected once a month.

  • Page 38: Technical Characteristics

    It is extremely important to use always original parts when replacing E-48 components. Not doing so, it may invalidate the manufacture’s warranty. Current Law According to the following regulations: • EN 14764 • ISO 5775-1 y ISO 5775-2 • PREN 14872 •...
  • Page 39 14. TORQUE VALUE CHART Component item Torque value Force wheels Quick releases 100 N* Front nut 20-25 Nm Rear nut 30-35 Nm Seat Fixing bolt 20-25 Nm Seat post Quick release 100 N* Bolt 20-25 Nm Standard stem Hight bolt 20-30 Nm Inclination bolt 17-20 Nm...

  • Page 40: Maintenance Chart

    15. MAINTENANCE CHART This chart reflects maximum values and can vary depending on the use given to the bike and the wear resulting from the different riding of the users. It can also vary depending on the terrain, weather and riding stile, etc. Component Inspection Lubrication...

  • Page 41: Solution Chart

    16.SOLUTIONS CHART INCIDENCE POSSIBLE CAUSE SOLUTION 1º Alter setting the battery The charger is not Adjust the connections to ensure to charge, it seems not connected properly good connection to charge The battery is not in the Check the batter position to be charge position right ( ON/OFF) according to the model...
  • Page 42 The fuse is out Check the fuse and change it if it were necessary ( see the relevant section ) 5º The engine gets stopped Engine overheated Intensive and continuous use of or Works irregularly the bike at maximum power may after having been used overheat the engine and its for a long time or during...
  • Page 43 Never use any other manufacturer’s components. Never repair the E-48 by oneself. Take it to the store where the vehicle was purchased or to an authorized Monty dealer. In case this stipulation was not respected and in case of any problem or accident, Monty is not to assume any responsibility nor to be held liable, and this warranty shall be rescinded.
  • Page 44 18. FREQUENTLY ASKED QUESTIONS Can I use the E-48 without using the battery ? Yes, no problem. However, if you remove the battery, the lights are not to work ¿Where is the identification frame number ? It is engraved underneath of the headset tube. It begins with the model number, for example, E48xxxx.

  • Page 45: Electric Scheme

    19. ELECTRIC SCHEME FigurE 30...

  • Page 46: Spare Parts

    20. SPARE PARTS Figure 31 COMPUTER REAR SHIFTING LIGHT SWITCH CHAIN GEAR SHIFTING CONNECTION CABLES CAP SET SEAT E46 CHAIN PROTECTOR GRIPS E46 RIGHT CRANK & CHAIN WHEEL BRAKE LEVER SET E46 FRONT WHEEL 24” CARRIER V-BRAKE SET STEM FRONT SPOKES & NUTS E46 FRONT LIGHT E46 REAR WHEEL 26”...
  • Page 47 21. CUSTOMER APPLYING FORM Dear client, If you want to be kept up-to-date on the lastest Monty electric products, even everything rlated to the World of the Monty E-bikes, send us an e-mail with the following information to: e-bike@monty.es :...

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