Table of Contents
Advertisement
Quick Links
O
WNER
Safety, Installation, Maintenance, and Operation
Model SHD-60 Compressor
Subject to Change without Notification.
© 2008 Stellar Industries, Inc.
'
S
Model V480 Compressor
Model SUH-60 Compressor
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
M
ANUAL
®
Manual Part No. 40984
Last Revision: 03/07/08
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for stellar labs V480
Summary of Contents for stellar labs V480
- Page 1 ’ WNER ANUAL Safety, Installation, Maintenance, and Operation Model V480 Compressor Model SUH-60 Compressor Model SHD-60 Compressor ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. Manual Part No. 40984 ©...
- Page 2 Class 4 Compressor Manual Revisions Date of Revision Section Revised Description of Revision...
-
Page 3: Table Of Contents
Table of Contents Introduction ........ii Safety. -
Page 4: Introduction
Class 4 Compressor Owner’s Manual Introduction American Eagle Compressors are designed components, and parts deemed necessary to provide safe and dependable service for for product improvement or a variety of operations. With proper use and commercial/production purposes. This right maintenance, American Eagle Compressors is kept with no requirement or obligation for will operate at peak performance for many immediate mandatory updating of this... -
Page 5: Safety
Safety Safety This manual contains vital information for the safe use and efficient operation of this unit. Carefully read the operators manual before starting the unit. Failure to adhere to the instructions could result in serious bodily injury or property damage. before energizing the hydraulic power Every American Eagle Compressor will source. -
Page 6: Specifications
• 361 CFM, 12 Volt Cooler Fan • 6061 Aluminum Manifold • Direct Drive Coupling • Air Pressure Control Valve General Specifications • Model: V480 • Weight: 87 lbs (SHD-60: 175 lbs) • Displacement @ 1200 RPM: 44 CFM • Delivery: 28 CFM @ 100 PSI •... -
Page 7: Operation
Operation Operation General Operation Notes Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it is not necessary to follow any break-in procedure, the following checks should be made before putting the unit into service and periodically during use. Before Start-Up Check the oil level in the compressor with the dipstick on the unit. -
Page 8: Maintenance
Class 4 Compressor Owner’s Manual Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed. Service Intervals Maintenance operation Daily... -
Page 9: Installation
Installation Installation Compressor Installation Component Installation This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Torque and Procedure Chart Pulsation Chamber Assembly Torque Value: 31 FT. -
Page 10: Shd-60 Installation
Class 4 Compressor Owner’s Manual SHD-60 Installation Pump Assembly: The pump assembly may either be installed directly Electric speed control: on the PTO or as an optional method, may be An optional electric or electronic speed control driven by a driveline from the PTO. Pump must be used to maintain proper operating speed manufacturers provide specific installation of the air compressor. -
Page 11: Pressure Setting Instructions
Installation Pressure Setting Instructions Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) Note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. -
Page 12: Assembly Drawings
C1174 CRANK CASE V480/360 22209 ROLL PIN 0.19X.63 5822 GASKET BEARING CARRIER-V480 (.015) C0055 OIL INTAKE PLUG 5821 BEARING CARRIER OIL PUMP V360/V480 C5416 TUBE OIL PICK UP C1164 BEARING CUP (L44610) C0058 OIL INTAKE FILTER SCREEN 5824 CRANKSHAFT V480 TAPER... -
Page 13: Crankcase Group (Straight Shaft)
Assembly Drawings Crankcase Group (Straight Shaft) CRANKCASE GROUP... -
Page 14: Cylinder Group
C6364 CONNECTING ROD 200/V480 O/S C6273 SNAP RING PISTON PIN N5000-62 C6360 CYLINDER V480 FINISHED O/S C0922 CAP SCR 0.31-18X1.00 HHGR5 5827 RING OIL V480/200 FLEX DIVIDER 32931 RING SCRAPER V480/200 H#48638 32930 RING CPRSN V480/200 BARREL H#38347 36368 RING OIL V480/200 RING RAIL... -
Page 15: Head Group
Assembly Drawings Head Group HEAD GROUP 15195 HEAD A/C THD INTAKE V480 O/S C1586 CAP SCR 0.38-16X1.75 SH HEAD BOLT C0040 WASHER HD BOLT STL 5828 WASHER LONG HD BOLT (BRASS) C1582 CAP SCR 0.38-16X3.00 SH HEAD BOLT D0887 GASKET VALVE PLATE 200/480... -
Page 16: Head Options
Class 4 Compressor Owner’s Manual Head Options #15195 #5808 Cast Iron Air Cooled Aluminum Air Cooled 3/4” Threaded Intake Port Imbedded Filter & 3/4” on Top of Head with Threaded NPT Discharge 3/4” Discharge Port #C1632 #3897 Aluminum Water Cooled Cast Iron Air Cooled 3/4”... -
Page 17: Optional Head Unloader
Assembly Drawings Optional Head Unloader PN 23200 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 22591 BODY HEAD UNLOADER CPRSR 0220 CAP SCR 0.25-20 X 1.50 HHGR5 22599 GASKET UNLOADER 22596 CAP SCR 0.38-16X4.00 SH HEAD BOLT 22593 PISTON HEAD UNLOADER CPRSR C0040 WASHER HD BOLT STL 22598 O'RING 2-116 HEAD UNLOADER CPRSR 4 22597 SPRING PLUNGER PIN UNLOADER CPRSR 2... -
Page 18: Flywheel Options
Class 4 Compressor Owner’s Manual Flywheel Options 22997 12” - B GROOVE 22838 14” - DUAL GROOVE... -
Page 19: Clutch Options
Assembly Drawings Clutch Options C4705 C4704 C4723 7” DUAL V 6” DUAL V 6” - 8 GROOVE SERPENTINE 8198 5793 6” - 8 GROOVE 6” - 8 GROOVE 24V SERPENTINE 12V SERPENTINE C4775 5774 C4762 7” SINGLE V 6” - 6 GROOVE STRAIGHT BORE 12V SERPENTINE... -
Page 20: Suh-60 Compressor Assembly
Class 4 Compressor Owner’s Manual SUH-60 Compressor Assembly COMPRESSOR ASSEMBLY 2 22686 HANDLE DIPSTICK OIL CHECK V480 5 C2279 FTG HOSE BARB 0.50 HOSE X 0.50 MNPT 6 C6235 FTG BRASS ELL 90 DEG A/C 11 D1264 FTG 0.75-CLOSE RED BRASS NIPPLE 5480 VALVE CHECK 0.75 STANDARD... -
Page 21: Shd-60 Compressor Assembly
Assembly Drawings SHD-60 Compressor Assembly COMPRESSOR ASSEMBLY ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. B0820 BASE WLDMNT SHD 60 8278 FTG ST L 0.75 MNPT/0.125 FNPT SPL 15967 MOTOR MNT SHD 60 & SHD 43 4581 NIPPLE 0.75X4.00 BLK PIPE 13523 CPRSR V480CT66NP 5480 VALVE CHECK 0.75 STANDARD... -
Page 22: Hydraulics/Electrical
Hydraulics/Electrical Class 4 Compressor Owner’s Manual SHD-60 Control Kit LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH HYDRAULIC MANIFOLD COMPRESSOR (12V INPUT) GROUND SPEED CONTROL... -
Page 23: Typical Hydraulic Circuit For Tandum (Two Part) Pump With Multiple Components
Hydraulics/Electrical Typical Hydraulic Circuit for Single Stage Pump with Multiple Components PN 30533 Typical Hydraulic Circuit for Tandum (Two Part) Pump with Multiple Components PN 30532... -
Page 24: Typical Hydraulic Circuit For Compressor With Auxiliary Cooler
Class 4 Compressor Owner’s Manual Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE... -
Page 25: Replacement Parts
Replacement Parts Replacement Parts Overhaul Kit - P/N: 5380 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (1) Bearing Oil Seal (1) Oil- 1 Qt Filter (1) Gasket Set Complete - P/N: C6363 Ring Set Complete - P/N: C6365 Valve Plate Assembly - P/N: D1489 Consisting of: Valve Plate (1) -
Page 26: Troubleshooting
Class 4 Compressor Owner’s Manual Troubleshooting General Troubleshooting Problem Possible Cause Solution Compressor runs hot Check compressor rotation Check fittings on hydraulic motor Compressor reed valves Inspect, clean or replace valves Dirty intake filter Clean filter assembly Low oil Level Level Add oil if needed Check valve leaking Disassemble, clean, and re-install... -
Page 27: Shd-60 Troubleshooting
Troubleshooting SHD-60 Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual. - Page 28 Class 4 Compressor Owner’s Manual Problem Possible Cause Solution Compressor runs hot: Dirty intake filter. Clean filter assembly. Low oil Level. Add oil if needed. Inline check-valve leaking. Disassemble, clean, and re-install. Blown Head or Reed Valve Gasket. Replace Gasket. Malfunctioning reed valve.
- Page 29 Troubleshooting Problem Possible Cause Air Output low: Dirty air filter. Inspect and clean filter. (Air Pressure Low) Insufficient torque on head bolts. Tighten bolts to required torque. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced.
-
Page 30: Warranty Information
® Limited Warranty Statement American Eagle warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts and Twelve (12) month repair labor...
Need help?
Do you have a question about the V480 and is the answer not in the manual?
Questions and answers