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Summary of Contents for stellar labs 46P
- Page 1 Model 46P Two-Stage Piston Compressor Manual Specifications • Installation • Assembly Stellar Industries Inc. 740 North State Street PO Box 169 Garner, IA 50438 800-392-3015 Subject to Change without Notification. Rev 2 www.stellarindustries.com © 2023 Stellar Industries Inc 92624...
- Page 2 MO DEL S E RIA L NO. DATE PATENT / IP INFORMATION: www.stellarindustries.com/ip MADE IN THE USA by the Employee Owners of Stellar Industries PN 112060 Page ii | Stellar Industries 46P Compressor Manual ®...
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Page 3: Table Of Contents
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler ..............9 Chapter 3 - Assembly Drawings ........................11 46P Case Assembly - PN 70385 ......................11 46P Direct Driven Assembly - PN 69645 ....................12 46P Belt Driven Assembly - PN 76873 ....................14 Crankcase Group ...........................16 Crankshaft Group ...........................17... -
Page 4: Introduction
If more information is required or technical assistance is needed, or if you feel that any part of this manual is unclear or incorrect, please contact the Stellar Industries Customer Service Department by phone at 800-392-3015 or email at service@stellarindustries.com. Page iv | Stellar Industries 46P Compressor Manual ®... -
Page 5: Chapter 1 - Specifications
29.28" Electrical 12V DC Crankcase Oil Capacity 4 Quarts Cooler Fan 800 CFM, 12 Volt (Pull) Drive Type Direct Driven NOTICE Duty cycle on Piston Compressors is 50:50 over 10 minutes. Stellar Industries 46P Compressor Manual | Page 1 ®... -
Page 6: Belt Driven Dimensions
46P Belt Driven Dimensions 1.48 3.48 17.50 19.50 4.29 19.00 3.19 3.19 25.37 25.27 30.83 3.49 SPECIFICATIONS 46P Belt Driven Hydraulic System 15-16 GPM @ 2500 PSI Max Compressor Speed 1000 RPM Hydraulic Operating Pressure 2500 PSI Hydraulic Relief Pressure... -
Page 7: Chapter 2 - Installation
SPEED CTRL CUSTOMER ADDED WIRING FOR POWER SUPPLY (12V CONTROL OUTPUT) AND GROUND CIRCUIT MUST BE SIZED TO ENSURE SUFFICIENT VOLTAGE AT THE COMPRESSOR DURING STARTUP AND OPERATION BLK 12GA GROUND Stellar Industries 46P Compressor Manual | Page 3 ®... -
Page 8: Electrical Schematic
46P Electrical Schematic Electrical Connections: From the air pressure switch there are two (2) wires, red and black, running to the outside of the compressor housing. Connect the black wire to the vehicle frame or other suitable ground. Mount a single throw toggle switch in a convenient location and connect the red wire from the compressor to this switch. -
Page 9: Hydraulic System
AIR DELIVERY -12 FEMALE NPT COMPRESSOR OIL DRAIN LINE HYDRAULIC MOTOR CASE DRAIN -6 MALE FACE SEAL HYDRAULIC RETURN LINE HYDRAULIC PRESSURE LINE -12 MALE FACE SEAL -8 MALE FACE SEAL Stellar Industries 46P Compressor Manual | Page 5 ®... -
Page 10: Head Unloading System
3.) After pressure is set, tighten locknut (B). Be careful increase pressure or counterclockwise to decrease not to move nut (C) pressure. 3.) After pressure is set, tighten locknut (D). Be careful not to move the threaded cap (A). Page 6 | Stellar Industries 46P Compressor Manual ®... -
Page 11: Typical Hydraulic Circuit For Single-Section Pump
PN 30533 Typical Hydraulic Circuit for Single-Section Pump Stellar Industries 46P Compressor Manual | Page 7 ®... -
Page 12: Typical Hydraulic Circuit For Tandem (Two Part) Pump
Typical Hydraulic Circuit for Tandem (Two Part) Pump Page 8 | Stellar Industries 46P Compressor Manual ®... -
Page 13: Typical Hydraulic Circuit For Compressor With Auxiliary Cooler
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE Stellar Industries 46P Compressor Manual | Page 9 ®... - Page 14 This page intentionally left blank. Page 10 | Stellar Industries 46P Compressor Manual ®...
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Page 15: Chapter 3 - Assembly Drawings
Chapter 3 - Assembly Drawings 46P Case Assembly - PN 70385 65875 PANEL SIDE SHD66 SHROUD BH PC WHITE PANEL FRONT SHD66 SHROUD BULKHEAD 69517 PC WHITE 65877 PANEL REAR SHD66 SHROUD PC WHITE 19589 NUT SERT 0.25-20X0.38 OD 19592 WASHER 0.25 FLAT NYLON... -
Page 16: Direct Driven Assembly - Pn 69645
46P Direct Driven Assembly - PN 69645 32 47 7 11 Page 12 | Stellar Industries 46P Compressor Manual ®... - Page 17 46P Direct Driven Assembly Bill - PN 69645 PN 69645 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 65873 BASE WLDMT SHD66DD ENCLOSURE BULKHD 0279 FTG 6-6 MFS-MORB STRAIGHT 69513 MANIFOLD CPRSR SHD66 BULKHEAD 0333 NUT 0.25-20 HHGR5 NYLOC 69514 TUBE ASM 0.50 PRESSURE SHD66 BULKHEAD ZC...
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Page 18: Belt Driven Assembly - Pn 76873
46P Belt Driven Assembly - PN 76873 69 31 73 20 19 Page 14 | Stellar Industries 46P Compressor Manual ®... - Page 19 46P Belt Driven Assembly Bill - PN 76873 PN 76873 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 0279 FTG 6-6 MFS-MORB STRAIGHT 5465 FTG 4-4X2.00 MP-MP NIPPLE STRAIGHT BRASS 0333 NUT 0.25-20 HHGR5 NYLOC 5480 VALVE CHECK 0.75 STANDARD 0340 WASHER 0.25 USS FLAT...
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Page 20: Crankcase Group
SCREW (torque @ 550 in-lbs) *not sold separately – see repair parts REPAIR PARTS 1.2, 7.2 Z8981 MAIN BEARING 7429 Z3030 GOVERNOR HOUSING GASKET SET 6087 Z10887 COMPRESSOR GASKET SET (excludes valve gaskets) 124238 Page 16 | Stellar Industries 46P Compressor Manual ®... -
Page 21: Crankshaft Group
MAIN BEARING, CONE & ROLLER RE208 6079 OSN36A OIL SEAL 7430 NR367B FLYWHEEL D0827 655EE160 SCREW (torque @ 600 in-lbs) M2955 *not sold separately – see repair parts REPAIR PARTS Z8981 MAIN BEARING 7429 Stellar Industries 46P Compressor Manual | Page 17 ®... -
Page 22: Centrifugal Unloader Group
6094 RE10100A GOVERNOR HOUSING COVER 124239 Z4593 BREATHER 7417 M3473 SCREW 7418 Z12414A RELEASE VALVE KIT C0896 M3658 SERIAL NUMBER PLATE REPAIR PARTS Z10887 COMPRESSOR GASKET SET (excludes valve gaskets) 124238 Page 18 | Stellar Industries 46P Compressor Manual ®... -
Page 23: Piston/Rod Group - Low Pressure
PISTON KIT, LOW PRESSURE WITH PIN 7435 8-10 Z798 RING SET, LOW PRESSURE 5-10 Z9101 PISTON & RING KIT, LOW PRESSURE Z9085 COMPLETE RING SET, HIGH & LOW PRESSURE x 2 124284 Stellar Industries 46P Compressor Manual | Page 19 ®... -
Page 24: Piston/Rod Group - High Pressure
PISTON KIT, HIGH PRESSURE WITH PIN 8-10 Z797 RING SET, HIGH PRESSURE 5-10 Z9100 PISTON & RING KIT, HIGH PRESSURE Z9085 COMPLETE RING SET, HIGH & LOW PRESSURE x 2 124284 Page 20 | Stellar Industries 46P Compressor Manual ®... -
Page 25: Cylinder Group - With Head Unloaders
4, 8, 10, 12, Z5158 COMPLETE VALVE GASKET SET 4588 14, 16 Z10887 COMPRESSOR GASKET SET (excludes valve gaskets) KIT, HEAD UNLOADER CONVERSION (includes manifolds, Z9145 unloader valves assemblies, pilot valve, fittings and tubing) Stellar Industries 46P Compressor Manual | Page 21 ®... -
Page 26: Tubing And Control Group - With Head Unloaders
Tubing and Control Group – with Head Unloaders Page 22 | Stellar Industries 46P Compressor Manual ®... -
Page 27: Tubing And Control Group - With Head Unloaders
TUBE FITTING 309CAP294 TUBE, RELEASE VALVE, R30, STELLAR 124293 310CAP294 TUBE, ACTUATING, R30, STELLAR 311CAP294 TUBE, INTERMEDIATE, R30, STELLAR 301CAP017 BRACKET, INTERCOOLER, R30 STELLAR VP1180597 CLAMP M1998 SCREW 75LM54 SCREW 50AW3 Stellar Industries 46P Compressor Manual | Page 23 ®... - Page 29 Subject to Change without Notification. © 2023 Stellar Industries...
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