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Related Manuals for Carlton 900
Summary of Contents for Carlton 900
- Page 1 Model 900 Machine Serial # ____________ Engine Model & Spec # ____________ Engine Serial # ____________ Purchase Date ____________ Dealer ____________ Carlton J.P. Carlton Company Div. D.A.F. Inc. 121 John Dodd Road Spartanburg S.C. 29303 Ph. (864) 578-9335 Fax (864) 578-0210...
- Page 3 DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduction harm.
- Page 5 SAFETY ALERT...
- Page 7 SAFETY ALERT...
- Page 9 STUMP GRINDER LIMITED WARRANTY J.P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Grinder to be free of defects in workmanship and material for a period of one year. This warranty takes effect upon delivery to the original retail purchaser. The manufacturer, at its option, will replace or repair, at a point designated by the manufacturer, any parts which appear to have been defective in material or workmanship.
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Page 11: Important Notice
The manufacturer will provide replacement parts at no cost to the customer for defective parts during the warranty period. Defective parts must be returned to J.P. Carlton Company. It will be the customers’ responsibility to install the replacement parts unless arrangements are made with the selling dealer. - Page 13 Warranty Validation Form Congratulations on your purchase of a Carlton Stump Grinder. This product has been designed and manufactured to provide years of profitable service while minimizing maintenance and downtime. Please take the time now to complete this warranty validation form. This information is necessary for Carlton to instate your warranty.
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Page 15: Table Of Contents
TABLE OF CONTENTS INTRODUCTION FOREWORD MACHINE FEATURES MACHINE SPECIFICATIONS OPERATION SAFETY PRECAUTIONS DAILY CHECKLIST MACHINE OPERATION MAINTENANCE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE SERVICING CUTTER WHEEL PARTS CHIP GUARD ASSEMBLY BRAKE ASSEMBLY AXLE ASSEMBLY BELT GUARD ASSEMBLY HARDWARE ASSEMBLY CUTTER WHEEL ASSEMBLY... -
Page 17: Foreword
Each and every machine has been over designed and overbuilt to ensure years and years of trouble-free operation. In this, we take pride. The Carlton Model 900 is designed and intended to be used in unique situations where size and maneuverability are foremost. As a result, the Model 900 has it's own unique operational requirements. -
Page 18: Machine Features
MACHINE FEATURES • • Gas Power Safety tie down loops • • Heavy construction Epoxy primer • • Tapered roller bearings on Dupont Imron® protective finish • cutter wheel. Premium tires • • 1/2” thick Blanchard ground Heavy duty rubber and metal cutter wheel chip guards •... -
Page 19: Machine Specifications
MACHINE SPECIFICATIONS Engine............Honda 9 HP Weight............220 lbs. Length ............77” Height............44” Width.............24” Cutting Depth Below Ground..........9” Cutting Height Above Ground..........21” Number of Teeth on Cutter Wheel ..........12 Cutter Wheel Diameter W/Teeth.........12 1/4” Cutter Wheel Thickness ............1/2” Blanchard Ground Fuel Tank Capacity ........1.59 Gallons... -
Page 20: Safety Precautions
SAFETY PRECAUTIONS Read and understand this manual as well as the engine manual supplied with your unit before operation. Be thoroughly familiar with controls and operation of equipment. Know how to stop unit quickly in case of an emergency. Understand and follow each Danger, Warning, Caution and Instruction decal installed on equipment. -
Page 21: Daily Checklist
DAILY CHECKLIST Check engine oil at dipstick. Take reading with engine sitting level. Add • recommended oil as required. Check fuel filter for debris or water. • Check fuel supply before starting engine. DO NOT fill gasoline tank • indoors, when engine is running, or while engine is still hot. Allow engine to cool several minutes before removing fuel cap. -
Page 22: Machine Operation
MACHINE OPERATION STARTING - READ ENGINE MANUFACTURERS OWNERS MANUAL BEFORE STARTING. • Check all fluids before starting. • Cutter wheel will engage with increased RPM. • Inspect all connections, teeth, tires, etc. (See Daily Figure 2 Checklist). • Start engine at idle speed and allow sufficient time for oil to circulate before proceeding. - Page 23 MACHINE OPERATION • NEVER ATTEMPT TO MAKE ANY ADJUSTMENTS TO THE UNIT WHILE ENGINE IS RUNNING (EXCEPT WHERE SPECIFICALLY RECOMMENDED). • KEEP ENGINE IN GOOD CONDITION. KEEP ALL SHIELDS IN PLACE AND SAFETY DEVICES OPERATING PROPERLY. • DO NOT TOUCH EQUIPMENT PARTS THAT HAVE MIGHT BE HOT FROM OPERATION.
- Page 24 MACHINE OPERATION Unlock the brake, move the machine further • forward, reset the brake, and resume the grinding Figure 7 process. Should there be excessive chip build-up shut off • cutter and move out of position and rake away chip build-up then start to cut again.
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Page 25: Machine Maintenance
WEEKLY. Purge until new grease comes out. Use Texaco Starplex II grease. ® − Check v-belt for proper tension by removing cover. − Always use Carlton recommended belts. They are available through your dealer or from the factory. - Page 26 − Too much tension results in excessive wear and stress on flywheel shaft bearings. − Belts tend to “seat-in” during the first few hours of operation. Carlton recommends adjustment Figure 2 of belt tension after the first two hours of operation.
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Page 27: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE COMPLAINT CAUSE CORRECTION Engine will not start. (see Engine Engine switch set to Turn on. • • Manufacturer Manual for further OFF position. • Hold handle while information.) Operator presence • starting. bar not engaged. • Belt tension too •... -
Page 28: Servicing Cutter Wheel
SAFETY - DO NOT OPERATE MACHINE WITHOUT A FULL SET OF TEETH. There are twelve (12) teeth to a complete set on the model 900. Two (2) straight teeth, five (5) left 25° teeth and five (5) right 25° teeth. - Page 29 SERVICING CUTTER WHEEL TOOTH ARRANGEMENT • Inspect pockets, teeth and bolts for damage • Use anti-seize on threads to prevent bolts and replace as required. from “freezing up” in cutter wheel. • When replacing pockets, always replace • When replacing complete set of teeth, be new pockets across from each other in sure to duplicate original factory tooth order to prevent vibration.
- Page 30 SERVICING CUTTER WHEEL TOOTH SHARPENING Begin by removing the exposed area of the steel shank shown above with a standard grinding stone to provide relief for the cut. After the shank has been ground, use a silicon carbide green stone to dress the carbide. •...
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Page 31: Chip Guard Assembly
CHIP GUARD ASSEMBLY ITEM NO PART NO DESCRIPTION 900108E Chip Guard Skirt - Left 900108F Chip Guard Skirt - Rear 900108G Chip Guard Skirt - Right 900108 Chip Guard Bracket – Left (a) 900108A Chip Guard Bracket – Left (b) 900108B Chip Guard Bracket –... -
Page 32: Brake Assembly
THROTTLE AND BRAKE ASSEMBLY ITEM NO PART NO DESCRIPTION 0150510 Brake Lever Assembly 0150510A Brake Cable 0150511 Brake Caliper Assembly 900111 Throttle Cable... -
Page 33: Axle Assembly
AXLE ASSEMBLY ITEM NO PART NO DESCRIPTION 900100 Frame Weldment 900101 Handle Weldment 900107 Axle 900104 Wheel Assembly w/brake 0550008A Wheel Assembly 0150231B 3/4” Flat Washer 0150231A Castle Nut 3/4” 0150231C Cotter Pin – 1/8”x 1 1/2”... -
Page 34: Belt Guard Assembly
BELT GUARD ASSEMBLY ITEM NO PART NO DESCRIPTION 900112 V-Belt Guard Cover 0150712 7/16” - 20 x 1 1/4” 0150404 3/8” Lock Washer 0150303 3/8” Flat Washer 0150304 1/2” Flat Washer 0250194 Clutch 0150118 3/8”-16 x 1” 0400134 V-Belt 0200298 Sheave A160T03 1/4”... -
Page 35: Hardware Assembly
HARDWARE ASSEMBLY ITEM NO PART NO DESCRIPTION 900105 Safety Shut-Off Bar Spring 0350011E Kill Switch 0150106 1/2”-13 x 1 1/4” 0150304 1/2” Flat Washer 0150206 1/2”-13 Lock Nut 0200111 13 HP Honda Engine 900109 Motor Positioning Brace - Front 0150207 3/8”-16 Lock Nut 0150303 3/8”... -
Page 36: Cutter Wheel Assembly
CUTTER WHEEL ASSEMBLY ITEM NO PART NO DESCRIPTION 0150107 1/2”-13 x 2” 0150304 1/2” Flat Washer 0150206 1/2”-13 Lock Nut 0500110A Pillow Block Bearing – 1 1/4” 0450107 Round Pocket - Thd. 0450104A Tooth – Left 25° 900106 Cutter Wheel 0450104B Tooth –... - Page 37 Behind Tow- 7500 Deutz Turbo Diesel 24" 46" 92" arc 31" 1.5" 60" 4,400 Behind Call and ask about Carlton’s line of Disk Style Chippers or visit our website: www.stumpcutters.com CARLTON—QUALITY PRODUCTS AND EXCEPTIONAL SERVICE Carlton Owner’s Manual Revised: 11/07...