Related Manuals for Northern Industrial Flux Core 125
Summary of Contents for Northern Industrial Flux Core 125
- Page 1 Flux Core 125 Item# 628575 OPERATOR’S MANUAL Read carefully and understand RULES FOR SAFE OPERATION and instructions before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
- Page 2 Flux Core 125 Item# 628575 Operation Instructions For technical questions and replacement parts, please call 1-800-222-5381. Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., product. For future reference, please complete the owner’s record below: Model:________________ Purchase Date:___________________ Save the receipt, warranty information and this owner’s manual.
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Page 3: Specification
Failure to comply with instructions could result in personal injury and/or damage to product or property. Please retain instructions for future reference. Wire Feed, Gasless Welder Description Flux Core 125 portable Gasless Wire Feed Welder. Uses AC single phase 115v (110-120V), 60Hz/20amp with time delayed fuse or circuit breaker. - Page 4 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder 1.3 After unpacking unit, inspect for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. Shipping damage claim must be filed with carrier.
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Page 5: General Safety Information
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder The power cord connects the welder to the 115 volt power supply. Plug the 15 amp plug into a 115 volt/20 amp receptacle to supply power to the welder. - Page 6 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder -Always use this welder in the rated -Do not breathe in fumes emitted by duty cycle to prevent excessive heat the welding process. Make sure your and failure.
- Page 7 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder shoes. Flame-retardant cloth or -To prevent any unintended arcs, cut leather shirts, coats, pants or wire back to ¼" stick out after welding. coveralls are available for protection.
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Page 8: Installing The Handle
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder High pressure cylinders can explode delayed fuse or circuit breaker is if damaged, so treat them carefully. required. DO NOT OPERATE THIS -Never expose cylinders to high heat,... - Page 9 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder outside edge of the wire spool and Drive bend it over to hold the wire in place. tension Remove the spool of wire from the Inlet Guide drive compartment of the welder.
- Page 11 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder unspool itself when the trigger is released. Readjust the spool tension using the wing nut as necessary to correct for either problem. 4.2.7. With the welder disconnected from the power source, remove the leading end of the wire from the spool.
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Page 12: Operation
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder welded. Refer to the set up chart on certain that the wire coming out of the back side of the drive the end of the torch does not come compartment door. - Page 13 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder Voltage selector - The voltage selector controls the welding heat. This unit has two step voltage control. Refer to the label inside the welder side door for recommended voltage selector settings for your welding job.
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Page 14: Welding Techniques
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder protected. Wear flameproof diameter wire, or a different type of welding wire. welding gloves, a heavy long sleeved shirt, trousers with out 6. Welding Techniques cuffs, high topped shoes, and an ANSI approved welding helmet. - Page 15 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder For most welding jobs you will pull the torch along the weld joint to take advantage of the greater weld puddle visibility. Travel speed is the rate at which the torch is being pushed or pulled along the weld joint.
- Page 16 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder bottom to top may provide better The illustrations in following figure puddle control and allow slower rates show the sequence for laying multiple of travel speed to achieve deeper pass beads into a single “V”...
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Page 17: Spot Welding Instructions
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder and disadvantages depending on the 3. The LAP SPOT METHOD directs specific application as well as the welding arc to penetrate the personal preference. bottom and top pieces, at the same time, right along each side of the lap joint seam. -
Page 18: Troubleshooting Chart
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder MINOR AND ROUTINE When transporting or storing the MAINTENANCE welder after use, it is recommended Store in a clean, dry location away to repack the product as it was from corrosive gas, excess dust and received for protection. -
Page 19: Repair Parts List
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder Repair Parts List Reference Description Part number number Left panel 1.1.01.02.0280 Wire feeder 2.07.40.370 Drive roller 2.20.09.014 Roller cover 2.20.09.601 Fuse holder 2.07.52.005 Fuse 2.07.52.014 Control Transformer 1.2.07.02.0036... - Page 20 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder 8” spool adaptor 2.05.17.008 4” spool holder 1.1.03.01.0050 Washer 1.1.02.01.0799 Front Bushing 2.05.17.010 Mat washer 2.06.17.005 Wing nut 2.06.05.002 Plastic hinge 2.05.05.064 Fan bracket 1.1.02.01.0609 Fan motor 1.2.07.02.0027...
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Page 21: Schematic Diagram
Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder Indicator 1.2.07.02.0057 Main Switch 2.07.80.211 Setting Switch 2.07.80.031 Cable holder 2.04.31.107 Door Bolt 2.08.07.803 Schematic diagram ~110V Black wire White wire Green wire Other Safety and Standards Information This manual is designed to inform the operator of safety and general use of this model only. - Page 22 Northern Industrial Welder Flux Core 125 Operating Instructions and Parts Manual Wire Feed, Gasless Welder • ANSI Standard Z87.1 — SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from: American National Standards Institute (ANSI) 11 West 42nd St.
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Page 23: Warranty
Warranty Northern Tool + Equipment Effective Jan 1, 2009 Limited Warranty This warranty applies to the original purchaser and is subject to the terms and conditions listed below. This Limited Warranty is for new equipment sold after the above date, providing coverage for defects in material and workmanship at the time it is shipped from the factory. - Page 24 Northern Tool + Equipment Co. 2800 Southcross Drive West PO Box 1219 Burnsville MN 55337...
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