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Related Manuals for Nagel Foldnak 80
Summary of Contents for Nagel Foldnak 80
- Page 1 Foldnak 80/100 Trimmer 100 Operations manual/ Service instruction ENGLISH...
- Page 2 Foldnak 80/100 Trimmer 100 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006...
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Page 3: Table Of Contents
Foldnak 80/100 .............................. 6 Trimmer 100..............................6 Technical data Foldnak 80/100........................7 Technical data Trimmer 100 .......................... 8 Installation and operation of Foldnak 80/100 ....................9 Sequence of switching on ..........................9 Settings of the function keys..........................10 Maintenance and cleaning..........................10 Menu table of Foldnak 80/100 ......................... - Page 4 Submenu Trimmer Sensors ......................... 27 Accessories ..............................28 Layout of connectors on PCB .......................... 29 Adjustment data............................... 29 Circuit diagram..............................30 DECLARATION OF CONFORMITY........................ 34 Glossary/ abbreviations ........................... 35 History................................35 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006...
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Page 5: Safety Precautions
Important! Please pay attention - change of paper format: see „paper format“, page 12. - small formats: see „paper format“, page 12. - clincher exchange: page 15. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 6: Intended Use
Description and technical details Foldnak 80/100 The Foldnak 80/100 is designed to make booklets. The sheets to be used for it can be supplied as a collated set by hand or through a collator. Another option is to feed the Foldnak with single sheets through a RoboFeeder. -
Page 7: Technical Data Foldnak 80/100
115x72x118/186 115x72x118/186 115x72x118/186 115x72x118/186 Weight (kg) 230 not packed 230 not packed 230 not packed 205 not packed 260 packed 260 packed 260 packed 235 packed © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 8: Technical Data Trimmer 100
10 to 35 degree Celsius, 35 to 85 % RH, non condensing HxWxD not packed (cm): 106 x 72 x 51/112 without/with delivery Weight not packed: 160 kg Weight packed: 180 kg © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 9: Installation And Operation Of Foldnak 80/100
F1, F2, F3 The Foldnak 80/100 and a possibly connected Trimmer are controlled via the four control keys and the three function keys. Please hit the enter key to go into the main menu. Scroll up and down with the Main menu two direction keys. -
Page 10: Settings Of The Function Keys
When changing the wire roller all further jobs required by the maker need to be carried out, like greasing and cleaning. Remove regularly staple and paper remnants. They can cause troubles. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 11: Menu Table Of Foldnak 80/100
* display in mm: 0.1 = 1/10 mm display in inch: 01 = 1/256 inch ** 1.50 = 1 1/2 inch © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 12: Submenu 1
Not trimmed in the bypass mode or trimmed. STOP-Pos. The delay of the belts can be adjusted. This can be necessary if a booklet jumps back from the trim stop. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 13: Settings Foldnak 80/100
The pressure of the fold rollers can be reduced for sensitive paper. And it can be set subtler by using a weaker spring. The pressure must not be increased, because a thicker booklet may not pass the fold rollers. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 14: Different Stapling Heads
(arrow 3). After the adjustment turn it further until the stapling head clutch opens again. The stapling heads are now at the top dead center. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 15: Isp Stitching & Bindery Products
Attention! When inserting the clincher pusher it must go into the slot of the clincher. If the clincher pusher remains under the clincher it destroys the clincher during operation. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 16: Selection Of Staples And Driver Blade
To insert the ramp remove the upper belt (fig. 2 and 3), then insert the ramp with both narrow guide fingers in the table. Push the ends down (fig.4). After finishing, put the belt back in its place. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 17: Error Messages
Reduce the speed of S8/ RoboFeeder. Maybe in the Trimmer menu “SP+ in line” is choosen wrongly. Paper too long for Block-mode Not possible with this size. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 18: Functional Errors / Sh Exchange
2 knurled screws (b) can be turned clockwise to lift the infeed belt. The 2 knurled screws of each pair should be turned approximately the same. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 19: Layout Of Foldnak 80/100
Layout of Foldnak 80/100 Side view FS30 FA29 FS31 FA30 FA27 FS28 FA28 FS27 Top view FA23 FA24 FS25 FS32, FS33 FS26 FA25, FA26 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 20: Sequence Description Of The Foldnak 80/100
In the accumulation mode the transport finger is in front of the stack and drives the sheets against the back stop. After the last sheet has been accumulated the direction of the finger is reversed and the stack moved towards the staple stop. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 21: Operation Of Trimmer 100
Please keep in mind: at a high speed a too big delay can cause paper jam. For thin booklets with sensitive sheets the delay should be minimal. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 22: Trimmer Errors
The pressure on the outfit belt can be raised by turning the two black knurled screws (see arrow) clockwise. It can be necessary for thick booklets or a glossy front sheet. For sensitive sheets it is recommended to lower it. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 23: Layout Of Trimmer 100
Layout of Trimmer 100 Side view TA10/11 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 24: Sequence Of Trimmer 100
The booklet is then transported onto the delivery TA5. An optical sensor TS3 controls the exit of the Trimmer. An additional optical sensor TS5 controls the height of the waste in the waste paper drawer. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 25: Service
FOLD POS CLOSE 7, 17 coil 1; 8, 18 coil 2 FA30 FOLD POS OPEN FA31 ENDURANCE RUN Continuous run GND = Ground SSR = Solid state relay © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 26: Submenu Foldnak Sensors
ENCODER 4 A FS37 ENCODER 4 B FS38 ENCODER 5 A FS39 ENCODER 5 B FS40 ENCODER 6 A FS41 ENCODER 6 B IR = Infrared Trans. = Transistor © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 27: Submenu Trimmer Actuators
17, 19: 24 V; 18: V ; 20: GND REF. FORMAT 12: V ; 14: GND; 16: V ENCODER 1: V ; 2: V ; 3: V ; 4: GND © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 28: Accessories
Parts for change to smallest format A6 Infeed funnel for small formats right: 2660750, infeed funnel for small formats left: 2660751, fastener infeed funnel: 2660752. © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 29: Layout Of Connectors On Pcb
Layout of connectors on PCB (J12) (J17) Adjustment data Format Staple position Fold position Transport finger Side guide Staple stop Fold stop © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 30: Circuit Diagram
Circuit diagram © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... - Page 31 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006...
- Page 32 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006...
- Page 33 © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006...
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Page 34: Declaration Of Conformity
L' an de l' application de la marque CE: 2006 Stuttgart, 15. März 2006 Ort und Datum/ Place and date/ Geschäftsführer/ Lieu et date Managing Director/ Gérant © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... -
Page 35: Glossary/ Abbreviations
23.10.06: p.30-32 inserted: circuit diagram page 1-3 (2660450); p.33 inserted blank page; p.28 Smallest format kit -> Parts for change to smallest format A6, + listing of parts © Ernst Nagel GmbH 9965043 Operations manual Foldnak 80-100 Trimmer 100.doc Rev.1.3 23.10.2006... - Page 36 Ernst Nagel GmbH D - 70565 Stuttgart, Germany Inland 0711 78078 11 Export +49 711 78078 21 Telefax +49 711 78078 10 www.ernstnagel.com...