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CL Series Filter System
Operating & Maintenance Manual
Process Efficiency Products (PEP) filtration equipment has been designed to give
long, trouble-free service when properly installed, operated and maintained. This
manual includes installation and start-up procedures, and instructions for shutting
down the CL filter.
Note: Recommendations for service frequency are minimums. For severe
applications, more frequent service intervals are required.
It is important that maintenance personnel review this manual carefully, including
the safety precautions and warnings located on page 8 prior to performing service on
CL filters.
For each required service, follow the procedures outlined in the Maintenance
Procedures section. CL construction details are shown on the manual cover with
major points of inspection and service identified. If further information is required
that is not covered in this manual, please contact PEP or your local PEP
Representative.
PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 •
www.pepfilters.com
1 of 17
Rev. 030702
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Table of Contents
Summary of Contents for PEP CL Series
- Page 1 Procedures section. CL construction details are shown on the manual cover with major points of inspection and service identified. If further information is required that is not covered in this manual, please contact PEP or your local PEP Representative. PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 •...
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Page 2: Table Of Contents
Filter Tank…………………………………………………………………………………… Water Treatment…………………………………………………………………………… Factory Authorized Parts………………………………………………………………… SAFETY PRECAUTIONS………………………………………………………………….. Warranty…………………………………………………………………………………….. Operation & Maintenance Schedule………………………………………………… Tables…………………………………………………………………………………………. 14 ~ 17 Drawings……………………………………………………………………………………… 18, 19 PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 2 of 17 Rev. 030702... -
Page 3: General Description
Rigging 1. The PEP CL units should be lifted with a forklift or overhead crane. If these units are lifted with an overhead crane, lifting straps must be located below the filter skid and should not come in contact with filter components. For non-skidded filters, use lifting lugs located at the top of the filter vessel. -
Page 4: Piping
Piping The PEP CL filter should be installed as follows (refer to Table 2 for connection sizes on filter models): 1. Connect a feed water line from the system sump or piping to the connection labeled "Inlet"... -
Page 5: Wiring
1. Install a separate power supply line with circuit breaker protection between the closest branch distribution panel and the pump motor. The full load PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 5 of 17... -
Page 6: Electrical Requirements
Never load gravel into a dry filter vessel. Fill the vessel one-third full with water before loading. Always check integrity of filter internals before loading media. PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 6 of 17... -
Page 7: Operation And Maintenance
Make sure the valves and linkage are in the correct position before start-up. 4. On PEP filters, loosen the access bolts on access port lid, remove lid and lubricate the bolts as necessary. -
Page 8: After First Hour Of Operation
2. Check the unit for any unusual noise or vibration and contact your local PEP Representative if noise or vibration occurs. 3. Check unit for any air or water leaks. -
Page 9: Seasonal Shutdown
The valves will then be automatically repositioned after three minutes. CL filters should be back washed once a week minimum. PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 9 of 17... -
Page 10: Filter Tank
Clean or replace if necessary. Refill tank with the proper amount of new media, following the media loading instructions found in Table PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 10 of 17 Rev. -
Page 11: Water Treatment
O-ring seal/gasket for pump pre-strainer lid (if applicable). Seal kit for pump (if applicable). Transformer fuse (automatic units only). Replacement media. PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 11 of 17 Rev. 030702... -
Page 12: Safety Precautions
NIOSH/MSHA approved number TC-21C-142/TC-21C-182. Warranty Policy All products manufactured by PEP are warranted to be free from defects in materials and workmanship for a period of 12 months from date of startup or 18 months after shipment, whichever is sooner. Contact PEP Filters for further warranty information. -
Page 13: Operation & Maintenance Schedule
Check Pressure Gauge Reading (Top of Filter Tank) Check Unit for Unusual Noise or Vibration Check Unit for Leaks Drain Filter and Piping PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 13 of 17 Rev. 030702... -
Page 14: Tables
(Amps) 1/0.75 110, 208, 240 16, 8.8, 8 2/1.5 115, 208, 230 24, 13.2, 12 3/2.25 208, 230 18.7, 17 PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 14 of 17 Rev. 030702... - Page 15 6 X 8 CL 18, 24 & 30 G-GSKT-06X08-NE-OVAL Top Manway Gasket 11 X 15 CL 36 & 42 G-GSKT-11X15-NE-OVAL PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 15 of 17 Rev. 030702...
- Page 16 35 gpm 110,220/60 R010-S003550-TC22016 1 HP CL 18 35 gpm 460/3/60 R010-S003550-TC46036 2 HP CL 24 63 gpm 110,220/60 R020-S006350-TC22016 PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 16 of 17 Rev. 030702...
- Page 17 ASME Code X-MED-P225-CL-12-C X-MED-P250-HM-30-C CL 30 ASME Code X-MED-P225-CL-12-C X-MED-P250-HM-36-C CL 36 ASME Code X-MED-P225-CL-12-C X-MED-P250-HM-42-C CL 42 ASME Code X-MED-P225-CL-12-C PEP Filters • 322 Rolling Hill Road • Mooresville, NC 28117 • 800-243-4583 • www.pepfilters.com 17 of 17 Rev. 030702...