Related Manuals for AquaStar StarzTruck
Summary of Contents for AquaStar StarzTruck
- Page 1 InstallatIon manual automatic suction pool cleaner 877.768.2717 fax: 877.276.POOL (7665) Outside the U.S.: +1.805.620.5060 fax: +1.949.336.1940 www.aquastarpoolproducts.com info@aquastarpoolproducts.com...
- Page 2 Programmed movement for better cleaning • Efficient, quiet operation • Highly engineered for durability • Simple installation, no additional tools required • Vinyl/fiberglass or concrete • Easy grip roll bar handle • Private label grill insert available • Patent-pending design • KIt Includes cleaner, nIne connector hoses, one leader hose, regulator valve, sKImmer cone, safety vacuum locK wall fIttIng and owner’s manual.
- Page 3 Thank you for purchasing the StarzTruck automatic pool cleaner. AquaStar proudly manufactures and assembles all of their products in the U.S. The StarzTruck automatic pool cleaner works from the suction side of your pool filter system – subject to the GPM (gallons per minute) of the suction line. Designed to operate and install simply with most swimming pools, occasionally additional hoses and/or parts are needed to complete your special situation. For technical assistance and parts availability, call AquaStar Pool Products at 877.768.2717. Keep this installation manual on file – with your receipt, purchase date and serial number. The installation instructions are also available online at www.aquastarpoolproducts.com. Always remove the StarzTruck automatic pool cleaner and hoses before swimmers enter the pool. It is not a toy and is not intended for children to play with. When removed from the pool, keep the StarzTruck automatic pool cleaner disconnected and stored in a shaded safe place – away from all chewing animals! the hoses must be stored straight. do not coil! Carry the StarzTruck automatic pool cleaner by the handle only. With sidewall suction connections, always install a USPC-approved safety vacuum lock (AquaStar p/n VLK15Txx). When the StarzTruck automatic pool cleaner is removed, make sure the safety vacuum lock wall fitting cap is securely covering the sidewall suction port and snapped shut. SAFETy FIRST! remember these important facts! Before installing the StarzTruck automatic pool cleaner: • Manually clean/vacuum the pool and clean all skimmer, pump and debris baskets.
- Page 4 1: connectinG and submerGinG the hoses and cleaner There are nine connector hoses and one leader hose with a grey hose cuff. The hose cuff connects to the top of the StarzTruck automatic pool cleaner (see Fig. 1). Connect the StarzTruck automatic pool cleaner hose sections together by pushing and twisting the tapered male connector end of each hose firmly into the open female end of the adjacent hose section (see Fig. 2). Depending on the size and shape of your pool, all hose sections might not be used. The hose should reach from the skimmer or safety vacuum lock wall fitting (AquaStar p/n VLK15Txx) to the furthest point in the pool plus one extra hose section. If the hose is not long enough, it will be necessary to purchase additional hose sections from your pool dealer. After the correct hose length has been assembled, fill the hose completely with water by lowering the attached StarzTruck automatic pool cleaner and then vertically pushing the hose down, allowing all the air to escape. If optional leaf canister (AquaStar p/n HWN152) is purchased, install between first and second hose sections (see Fig. 3). Fig. 2 Fig. 1 First hose section Skimmer To StarzTruck Second hose section (showing leaf canister) Fig. 3...
- Page 5 2: connectinG to suction Connect the skimmer cone adapter (p/n HWN152) to the regulator valve (p/n HWN161) and then insert the skimmer cone into: A. The suction port of the skimmer (see Fig. 4) or B. The wall port safety vacuum lock without a three-way or ball valve (see Fig. 5) or C. Without the skimmer cone and regulator valve – insert the male end of the hose directly into the safety vacuum lock wall fitting port – with a three-way or ball valve (see Fig. 6) VLK15Txxx safety vacuum lock wall fitting To StarzTruck Hose Skimmer HWN161 regulator valve HWN152 cone adapter Fig. 5 To pump To main drain (if applicable) VLK15Txxx safety Fig.
- Page 6 3: adjustinG Your starztruck automatic pool cleaner Observe your StarzTruck automatic pool cleaner in operation at higher speed with dual or variable speed pumps. Adjust the regulator, three-way or ball valves to speed up or slow down the cleaner (see Fig. 7). When the StarzTruck automatic pool cleaner seems to be spending too much time against steps, vertical walls and other obstructions, turn the rear flap tension adjuster to position I (see Fig. 8). The rear flap adjuster is preset to II. Sometimes adjusting your flow valve up or down will help. Nevertheless, custom pools with interior bar stools, fountains, planters, etc., will require someone to physically free the cleaner from its entrapment. Screw top in. Unscrew top. Bypass less water. Bypass more water. Speed cleaner up. Slow cleaner down. Fig. 7 The StarzTruck automatic pool cleaner will climb vertical walls in concrete and fiberglass pools (not vinyl) if there is at least a 12-inch radius where the floor meets the walls. Because of the internal programmed gear box, the cleaner will not climb the wall every time. Likewise, it will not always go all the way up the wall. If the StarzTruck automatic pool cleaner is not sticking to the wall, set the rear flap to position III (see Fig. 8) and/or adjust your regulator valve(s). If the cleaner climbs above the waterline and sucks air, set the rear flap to position I (see Fig. 8) and/or adjust your regulator valve(s). Rear flap tension adjuster...
- Page 7 The shoes and wings have wear indicators on their sides and should be checked occasionally to determine if they need replacing. The shoe wear indicator is a line on the side of the shoe that appears as a difference in texture. When this texture difference is no longer visible at the bottom of the shoe when viewed from either side, the shoes must be changed (see Fig. 9). Also on the side, the wing wear indicator is a horizontal line which has three vertical lines above it. When you can no longer see the horizontal line, the wings must be changed (see Fig. 10). shoe replacement A. Turn unit upside down. B. Insert screwdriver between foot and shoe on one of the pods (see Fig. 9). C. Using a lifting motion, remove the shoe from the foot. D. Dip a new shoe in water and attach the shoe to the foot, making sure to put the small post into the small hole and the large post into the large hole. These posts and holes are different sizes to prevent the shoes from being improperly installed. E. Repeat steps b, c and d for each shoe. Good shoe Wear Mark Worn Shoe Fig. 9...
- Page 8 A. Using a screwdriver, remove the plugs from both pods (see Fig. 10). B. Remove the old wings by bending the wings up toward the sides of the cleaner, and lift them off their hooks (see Fig. 11). If any of the wing hooks are broken, take the StarzTruck automatic pool cleaner to your dealer for pod replacement as the cleaner will not function properly if the wings are not properly attached. C. Replace the wings, making sure that you match the “L” (left) and “R” (right) of the pods. D. Replace the pod plugs and tap them into place Pod plug Wear mark Fig. 10 Fig. 11...
-
Page 9: Flap Replacement
A. Remove the front and rear flaps from your StarzTruck automatic pool cleaner by inserting a small screwdriver between the flap and the lower body near the pivot point of the flaps (see Fig. 12). Bottom of cleaner Fig. 12 B. you will notice that your replacement flaps look similar but are marked “Front” and “Rear” on the flap. Because the springs in the flaps are different, it is absolutely necessary to install the proper flap in the front and rear of the unit. Failure to do so will result in unsatisfactory performance of the StarzTruck automatic pool cleaner. When installing the front flap, be sure that the extended leg of the spring is inserted into the notch on the front of the lower body (see Fig. 13). Push the flap in place. you will feel and hear a snap when the flap is in place. Fold the flap in toward the bottom of the StarzTruck automatic pool cleaner. you will feel some resistance at this point (that is normal). As the flap snaps into its normal position, you will feel the spring action and notice that the front flap is now in its normal operating position. When installing the rear flap, the extended leg of the spring must fit against one of the flat surfaces of the cam (see Fig. 13). FRONT REAR Bottom of cleaner Fig. 13... - Page 10 Replacement of the StarzTruck automatic pool cleaner bumper is not recommended as a “do it yourself ” repair, because there is a slight possibility that the replacement might cause a problem in the propulsion system. We strongly suggest that you consult your dealer for this repair. A #2 phillips screwdriver is necessary for this repair. 1. Turn off pump. 2. Remove StarzTruck automatic pool cleaner from pool. 3. Disconnect StarzTruck automatic pool cleaner from leader hose. 4. Turn StarzTruck automatic pool cleaner upside down and place it in a position that is steady/firm. 5. Locate and loosen the captive screw behind the throat in the center of the bottom (see Figs. 14, 15 & 16). 6. Lift the bottom opening (see Figs. 15 & 16) 7. Remove four “A” screws (see Fig. 14). 8. Lift the lower body assembly off the StarzTruck automatic pool cleaner (see Fig. 14). 9. Remove four “B” screws (see Fig. 14). 10. Remove bumper carefully, making sure that other cleaner parts are not moved or disturbed. 11. Remove two “C” screws (see Fig. 14).
- Page 11 Should the StarzTruck automatic pool cleaner stop moving or become sluggish due to debris trapped in the throat or inside the unit, the turbine/vacuum chamber is accessible following these instructions. 1. Turn off pump. 2. Remove StarzTruck automatic pool cleaner from pool. 3. Disconnect StarzTruck automatic pool cleaner from leader hose. 4. Turn StarzTruck automatic pool cleaner upside down. 5. L ocate and loosen the captive screw behind the Captive Fixed access screw throat in the center of the bottom (see Figs. 15 & 16). cover 6. Lift bottom opening (see Figs. 15 & 16). 7. Clean turbine/vacuum chamber (see Fig. 17).
- Page 12 Guide problem: slow/no forward movement CAUSES SOLUTIONS Lack of/improper water flow through cleaner Adjust water flow per step 3, Fig. 8 Partial blockage of StarzTruck throat Clear blockage Worn shoes Replace shoes Worn wings Replace wings problem: cleaner fails to climb vertical walls Gunite/concrete pool CAUSES SOLUTIONS Improper shoes for application Call AquaStar Lack of/improper water flow through cleaner Adjust water flow per step 3, Fig. 8 Partial blockage of StarzTruck throat Clear blockage Worn shoes Replace shoes Worn wings...
- Page 13 Guide problem: cleaner climbs to surface and sucks air CAUSES SOLUTIONS Too much/improper water flow through cleaner Adjust water flow per step 3, Fig. 7 Improper tension on rear flap Turn rear flap adjuster to I If still climbing too much, reduce water flow until proper operation is achieved Steering failure 1. Check and clean rear screen 2. Check to see that cone gear is free and rotates smoothly in both directions 3. Check medium turbine and spindle gear assemblies for malfunction problem: cleaner head floats CAUSES SOLUTIONS Cleaner head or return line has air in it Remove all air from cleaner head Stop all air from entering the pool through the return lines If cleaner head and hose are covered with fine bubbles, give the hose a good tug. This will release...
- Page 14 Guide problem: cleaner sticks at steps, corners, etc. CAUSES SOLUTIONS Improper water flow Adjust water flow per step 3, Fig. 8 Worn shoes Replace shoes Worn wings Replace wings Hose too short Install additional hose per installation instructions Steering failure 1. Check and clean rear screen 2. Check to see that cone gear is free and rotates smoothly in both directions 3. Check steering program and troubleshoot – then: A. clean, repair or replace gearbox B. check pod/A-frame connection and replace if necessary. Do not attempt to retighten loose pods. C. check medium turbine and spindle gear assemblies starztruck automatic pool cleaner disclaimer A. Pool plaster is affected by age, water chemistry, etc.
- Page 15 This limited warranty is only valid if the warranty card has been 4. This limited liability warranty includes the replacement filled out and returned with proof of purchase within allotted of parts due to normal wear but does not include cosmetic time period. This limited warranty is extended to the original situations including but not limited to: discoloration or purchaser (consumer) from the manufacturer of the StarzTruck fading due to sunlight or chemicals, scratches, scuffs, etc. Automatic Pool Cleaner, AquaStar Pool Products, Inc., 5. This limited warranty does not cover any loss, damage, 2340 Palma Drive, Warranty Dept. 104, Ventura, CA 93003, USA. injury, or malfunction of the equipment due to the failure Phone 877.768.2717, outside the USA +1.805.620.5060. to properly maintain and or operate the cleaner, or AquaStar warrants this cleaner to be free from defects in alteration of the equipment, tampering, and act of God, abuse, misuse, negligence, omissions. materials and workmanship for a period of one year from the original date of purchase subject to all the following conditions 6. This cleaner is intended for a properly designed and and exclusions. maintained swimming pool. This limited warranty does not cover pools that have a defective design, are 1. Should the cleaner fail to be in good working order in accordance with the above schedule, AquaStar will at its improperly maintained, and are inappropriate for the option repair or replace the cleaner or any defective parts StarzTruck automatic pool cleaner’s operation. at no additional charge except as set forth below. Repair 7. This limited warranty does not cover damage or injury...
- Page 16 A DIVISION OF AQUASTAR POOL PRODUCTS PROSTAR All-AmeRicAn RePlAcemenT PARTS ™ FOR The STARZTRUcK AUTOmATic POOl cleAneR ™ Top Shell HWN121xx Cone Gear HWN122 3. Intermediate Gear HWN123 4. Intermediate Gear Shaft HWN124 5. Spindle Gear Screw HWN125 6. Spindle Gear HWN126 Discover the quality, price and 7.
- Page 17 PROSTAR RePlAcemenT KiTS HWN11601 - POD KIT (WHITE) HWN112 - TURBINE BEARINGS: (2 PACK) (REPLACES AXV417WHP) (REPLACES AXV055P) We’ve made your pool equipment service and repair a lot easier with these convenient replacement kits. Each one is a complete grouping that contains everything you need for that particular repair. For more information or to stock HWN11602 - POD KIT (BLACK) (REPLACES AXV417BKP) up on individual replacement parts, visit ProStarReplacementParts.com or call 877-768-2717.
- Page 18 prostar replacement kits Propulsion/Conversion Kit HWN154 - MED. TURBINE/SPINDLE GEAR KIT HWN160 - PROPULSION/CONVERSION KIT (REPLACES AXV079VP) (REPLACES AXV622DPK) HWN160xx HWN112 - TURBINE BEARINGS: (2 PACK) HWN113 - TURBINE KIT (REPLACES AXV055P) (REPLACES AXV602P / AXV112P) A-Frame and Turbine Kit HWN119 HWN119 - A-FRAME &...
-
Page 19: Warranty Registration Card
6. Pool is _ ______________ years old. o Vinyl o Fiberglass 7. What cleaner is this replacing? o Gunite ______________________________________________________ o Other 8. Are you a: 3. Cleaner model: o Consumer o Concrete o Pool Service Technician o Vinyl/fiberglass o Pool Builder o Other 4. Date of purchase: __________________________________ Please complete and mail with receipt to: Or fax to: AquaStar Pool Products, Inc. 877.276.POOL (7665) Warranty Registration Dept. 104 Outside the U.S.: +1.949.336.1940 2340 Palma Drive Ventura, CA 93003... - Page 20 Please fill out warranty information on reverse side and mail to: AquaStar Pool Products, Inc. Warranty Registration Dept. 104 2340 Palma Drive Ventura, CA 93003 Don’t forget to include a copy of your receipt as proof of purchase. Rev 01/11 P/N SZTM...
Need help?
Do you have a question about the StarzTruck and is the answer not in the manual?
Questions and answers