Ciscomotors C-Max Simplified Maintenance Manual
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Ciscomotors C-Max Simplified Maintenance Manual

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C C C C - - - - Max
Max
Max
Max
All information in this publication is based on latest specification's product available at the time
of approval for printing.
CISCOMOTORS reserves the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
CISCOMOTORS 2008 .
Ciscomotors
Ciscomotors
Ciscomotors
Ciscomotors
SIMPLIFIED MAINTENANCE MANUAL

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Summary of Contents for Ciscomotors C-Max

  • Page 1 All information in this publication is based on latest specification’s product available at the time of approval for printing. CISCOMOTORS reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 2 Page 11 6. ASSEMBLY/DISASSEMBLY STARTER Page 12 REGULATION BELT TRANSMISSION Page 13 REGULATION CARBURATION Page 14 9. ELECTRICAL SCHEDULE C-MAX ELECTRIC Page 15 10. TROUBLESHOOTING Page 16 • 10.1 The engine don’t start Page 16 • 10.2 Engine laks power Page 16 •...

  • Page 3: Basic Operation

    Page 3 1. OPERATING INSTRUCTIONS 1.1 BASIC OPERATION FUEL C C C C - - - - Max Max has a two-stroke engine that • Vegetable oils separate from gasoline • more easily than mineral oils, especially requires a gasoline-oil mixture. in cold weather.

  • Page 4: Start Engine

    Page 4 1.2 START ENGINE WARNING • Never run the engine in an closed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may lead to death. • Attention to start the engine without the reducer provokes the outbreak of the clutch and can cause injury or damages.
  • Page 5 Page 5 Version manual starter without clutch: Version electric starter: 1. To carry in pressure the circuit of the gasoline, to help itself pressing the push- button (Fig.2) To carry in a pressure the circuit of the 2. Don’t engulf the engine but make sure gasoline, to help itself pressing the the gasoline goes in intake pipe.

  • Page 6: Running-In Procedure

    1.3 RUNNING-IN PROCEDURE Following proper break-in procedure helps censure that some of the most important and expensive components on your new C-Max will provide maximum performance and service life. (Also follow proper run-in procedure for a newly rebuilt engine) 1. Do not hold the throttle in one position for more than a few seconds. It’s better to roll the throttle on and off, without getting too high altitudes and forcing the engine.
  • Page 7 Page 7 2. SPECIFICATIONS 2.1 ENGINE INSTALLATION ON CHASSIS Picture 3 1. Support engine 2. Manual starter 3. Electric starter...
  • Page 8 Page 8 2.2 TECNICALS CHARACTERISTICS Motor C-MAX Type 2 strokes cooled to air Disposition cylinder Mono cylinder Bore max 65mm Stroke max 53mm Displacement 175cc Compression ratio 11 : 1 Maxim Power 20 kw (27cv) 7800 turns Max Torque 25 Nm 7400 turns...

  • Page 9: Routine Cleaning

    • When tightening bolts, nuts or screw, start with the larger diameter or inner fasteners, and tighten them to the specified torque using a criss-cross pattern; • Use genuine Ciscomotors parts when maintenance your C C C C - - - - Max • Clean parts in not-flammable cleaning solvent when disassembling. Lubricate any sliding surface, o-rings and seals before reassembling.

  • Page 10: Maintenance Schedule

    Page 10 3.3 MAINTENANCE SCHEDULE FREQUENCY INSPECT REPLACE Before and after each use All screw nuts, bolts correctly tighten, silent-block in, and check carburation. Belt transmission Every 50 hours Clean air filter Transmission belt Every 100 hours Cylinder head decarbonizing Bearing crankshaft Diameter of clutch and clutch Glass wool...
  • Page 11 C C C C - - - - Max Max. In addition necessary repairs should be made before storing your C-Max: otherwise these repairs and clean may be forgotten by the time your C C C C - - - - Max Max is...
  • Page 12 Page 12 6. ASSEMBLY/DISASSEMBLY STARTER 1. Remove 4 screws (Fig.18) 2. Remove the screw (Fig.20) for to arrive to the pulley 3. Remove the pulley (Fig.21) 4. Control the screws (Fig.19) are in a good conditions and locked. Figure 18 1.

  • Page 13: Regulation Belt Transmission

    Page 13 7. REGULATION BELT TRANSMISSION The tension of belt must be done very carefully 1. Slightly little the 4 fix screws of bracelet (Fig.32) 2. Insert an Allen key 8 m / m in the seat (Fig32-1 point 2) and rotate counter- clockwise torque of 400 Nm (40kgf / m) 3.
  • Page 14 6. To regulate the lessened motor spin of the 2000/2200 rpm. (Fig. 35 point 1) C-Max clutch 7. To regulate the lessened motor spin of the 2500/2600 rpm. (Fig. 35 point 1) C-Max electric...

  • Page 15: Electrical Schedule

    Page 15 8. ELECTRICAL SCHEDULE Electric starter with recharge battery...
  • Page 16 Page 16 10. TROUBLESHOOTING 10.1 THE ENGINE DON’T START CHECK POSSIBLE CAUSES SOLUTION No fuel in tank Fill tank for fueling Check if fuel is jetting to the carburettor Clogged fuel line or fuel filter Replace and clean Diaphragm fuel pump broken Replace the diaphragm (Fig.
  • Page 17 Page 17 10.3 EXESSIVE VIBRATIONS OF THE ENGINE CHECK POSSIBLE CAUSES SOLUTION Excessive wear, holder rubber Replace (Max 70 Sh) Silent-block engine Prop out of balance Balance or replace...

  • Page 18: Torque Values Engine

    Page 18 11. TORQUE VALUES ENGINE Thread diam. x Torque ITEM pitch Kgf-m Cap screw propeller hub M6 M 6 x 1,0 Cap screw propeller hub M8 M 8 x 1,25 Spark plug M14 x 1,25 Cap screw cooling air duct M 5 x 0.8 Cap screw crankcase starter M 6 x 1...

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