Glen Dimplex BELLING RICHMOND 900 DF Service Manual
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Glen Dimplex BELLING RICHMOND 900 DF Service Manual

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BELLING RICHMOND 900 DF
SERVICE MANUAL

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Summary of Contents for Glen Dimplex BELLING RICHMOND 900 DF

  • Page 1 BELLING RICHMOND 900 DF SERVICE MANUAL...

  • Page 2: Table Of Contents

    47-48 WIRING DIAGRAM................48-49 CONTACT DETAILS ................50-51 PARTS LIST DB4 90 E................52-65 REPAIR AND MAINTAINANCE DISASSEMBLY PROCEDURES............66-75 COMPONANT REMOVAL..............76-85 TECHNICAL SPECIFICATIONS............86-86 FAULTFINDING GUIDES..............87-90 THIS MANUAL COVERS THE FOLLOWING MODELS :- BELLING RICHMOND 900 DF...

  • Page 3: Product Identification Page

    PRODUCT IDENTIFICATION Appliance rating plate location The appliance rating plate is located on the right-hand side of the front frame and also on the rear service panel YEAR MONTH NUMBER OF PRODUCTION FOR THE MONTH PRODUCT IDENTIFICATION CODE It is important that during all service calls the model and serial numbers are recorded on all paper work.

  • Page 4: User Guide

    8VHUV *XLGH ,QVWDOODWLRQ +DQGERRN %HOOLQJ 5DQJH 5LFKPRQG  6WHUOLQJ ')7 $8...
  • Page 5 Should you wish to take out extended warranty, please fill in the details on the leaflet and post this off to: Glen Dimplex Australia Glen Dimplex New Zealand Pty Unit 2, 205 Abbotts Road 38 Harris Road, East Tamaki Dandenong South...
  • Page 6 8VHU¶V 6HFWLRQ                                                       7HFKQLFDO 'DWD                                                     .
  • Page 8 SAFETY ✓ Always make sure that the oven Caution: This appliance is for cooking purposes only. It must not be used for shelves are resting in the correct position other purposes, for example room between two runners. Do not place the heating.
  • Page 9 :KDW FDXVHV D FKLS SDQ ILUH" 3UHYHQWLQJ D FKLS SDQ ILUH ,Q WKH HYHQW RI D FKLS SDQ ILUH...
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  • Page 11 6HWWLQJ WKH PLQXWH PLQGHU 6HPL  $XWRPDWLF &RRNLQJ 7KH 'XUDWLRQ PHWKRG 7KH (QG 7LPH PHWKRG...
  • Page 12 )XOO\ $XWRPDWLF &RRNLQJ 6HW WKH WHPSHUDWXUH RI WKH RYHQ DQG SODFH WKH IRRG LQVLGH :KHQ XVLQJ WKH 3URJUDPPHU ,PSRUWDQW 'R QRW ,PSRUWDQW...
  • Page 13 +RE ,JQLWLRQ 3LFWXUH $ 3LFWXUH % (QHUJ\ 6DYLQJ...
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  • Page 15 %HIRUH \RX VWDUW JULOOLQJ    :DUQLQJ G 'R QRW 7\SHV RI JULOO To switch on the grill Richmond models Sterling Models 3OHDVH QRWH If your grill is a dual grill: 7KH JULOO SDQ 7R DWWDFK WKH KDQGOH 6KHOI *ULG DGMXVWPHQWV $OXPLQLXP )RLO...
  • Page 16 )RRG 7LPH $SSUR[ 7\SH PLQV %DFRQ 6DXVDJHV &KRSV 7RDVW %UHDG SURGXFWV &KHHVH RQ WRDVW )LVK &KLFNHQ %HHI 6WHDNV *DPPRQ 6WHDNV...
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  • Page 31 $OZD\V $OZD\V...
  • Page 32 $OZD\V DOORZ \RXU DSSOLDQFH WR FRRO GRZQ DQG VZLWFK RII WKH HOHFWULFLW\ EHIRUH \RX FOHDQ DQ\ SDUW RI (QDPHO SDUWV 6WDLQOHVV VWHHO VXUIDFHV 'R QRW &DVW LURQ SDUWV 'R QRW 6HDVRQLQJ WKH JULGGOH %XUQHU FDSV DQG KHDGV 'R QRW 3DLQWHG 3ODVWLF SDUWV...
  • Page 33 $OZD\V DOORZ \RXU &OHDQLQJ WKH RYHQ FDYLWLHV DSSOLDQFH WR FRRO GRZQ DQG VZLWFK RII WKH HOHFWULFLW\ EHIRUH \RX FOHDQ DQ\ SDUW RI &KURPH SODWHG SDUWV 3ULVWLQH HQDPHO VXUIDFHV 9LWUHRXV HQDPHO VXUIDFHV...
  • Page 34 7R UHPRYH WKH WHOHVFRSLF VKHOYHV 7R UHSODFH WKH WHOHVFRSLF VKHOYHV 6WDQGDUG VKHOYHV...
  • Page 35 $OZD\V DOORZ \RXU 3DLQWHG 3ODVWLF SDUWV DSSOLDQFH WR FRRO GRZQ DQG VZLWFK RII 'R QRW WKH HOHFWULFLW\ EHIRUH \RX FOHDQ DQ\ SDUW RI 6WDLQOHVV VWHHO $OXPLQLXP VXUIDFHV (QDPHO VXUIDFHV SDUWV *ODVV SDUWV *ODVV GRRU SDQHOV 6WRS 'R QRW...
  • Page 36 3UREOHP" $GYLFH 7KH LJQLWLRQ ZRQ¶W ZRUN 7KHUH¶V FRQGHQVDWLRQ RQ WKH GRRUV 7KHUH¶V EHHQ D SRZHU IDLOXUH DQG WKH RYHQ ZRQ¶W ZRUN...
  • Page 37 :DUQLQJ 3OHDVH UHPHPEHU WKDW EXOEV DUH QRW FRYHUHG E\ \RXU ZDUUDQW\ 1R RI %XOE 2YHQ ,QVWUXFWLRQ IRU ODPSV /RFDWLRQ W\SH FKDQJLQJ WKH EXOE...

  • Page 38: Installation Instructions

    %HIRUH \RX VWDUW...
  • Page 39 &OHDUDQFHV...
  • Page 40 *DV 6DIHW\ ,QVWDOODWLRQ 8VH 5HJXODWLRQV )DLOXUH WR LQVWDOO DSSOLDQFHV FRUUHFWO\ LV GDQJHURXV DQG FRXOG OHDG WR SURVHFXWLRQ...
  • Page 41 )LWWLQJ WKH SOLQWK LI DSSOLFDEOH )LWWLQJ WKH WRZHO UDLO LI DSSOLFDEOH ...
  • Page 42 6WDELOLVLQJ DQG 6HFXULQJ <RXU VWDELOLW\ EUDFNHW /HYHOOLQJ Rear wall Stability bracket Front edge for lower bracket 1 Pencil line on floor 2 Centre of range Locate stability bracket here 5 Underside of top bracket slots into engagement edge in back of cooker.
  • Page 43 6WDELOLVLQJ DQG 6HFXULQJ...
  • Page 44 &RQQHFWLQJ WKH HOHFWULFLW\ VXSSO\ :DUQLQJ 7KLV DSSOLDQFH PXVW EH HDUWKHG Live (Red or Brown) Neutral (Black or Blue) Earth (Green / Yellow or sleeving) Cable clamp...
  • Page 45 &RQQHFWLQJ WR WKH JDV VXSSO\ 9HQWLODWLRQ UHTXLUHPHQWV /3 *DV RQO\  )DLOXUH WR LQVWDOO DSSOLDQFHV FRUUHFWO\ LV GDQJHURXV DQG FRXOG OHDG WR SURVHFXWLRQ $IWHU LQVWDOODWLRQ PDNH VXUH DOO FRQQHFWLRQV DUH JDV VRXQG &RPPLVVLRQLQJ 3UHVVXUH VHWWLQJV...
  • Page 46 7\SH RI JDV %XUQHU $HUDWLRQ 3UHVVXUH VHWWLQJ (OHFWULFDO VXSSO\ ,QMHFWRUV XVHG KRWSODWH 6L]H 1DWXUDO /3 JDV &RXQWULHV RI GHVWLQDWLRQ...

  • Page 47: Technical Data

    )XHO 7\SH +RWSODWH %XUQHU  1RPLQDO 5DWH %XWDQH 3URSDQH (OHPHQW )XHO 7\SH Slow cook oven Multifunction Conventional Fanned oven (if fitted) oven Top oven Dual Variable 2YHQ ODPSV Fuel type grill $SSOLDQFH 240V 220V voltage 0D[LPXP ORDG...

  • Page 48: Wiring Diagram

    ISSUE A - P1/2 BELLING RICHMOND 900DFT - AU LH OVENS Wiring colour code: Bk-Black, Bn-Brown, Bu-Blue, Gn-Green, Or-Orange, R-Red, W-White, Y-Yellow, Gy-Grey, V-Violet OVEN NEON LH MAIN GRILL OVEN NEON NEON PROGRAMMER THERMOSTAT PILOT THERMOSTAT GRILL REG. P1,L F70c LH TOP FRONT THERMAL TERMINAL...
  • Page 49 RH OVEN BELLING RICHMOND 900DFT - AU ISSUE A - P2/2 Wiring colour code: Bk-Black, Bn-Brown, Bu-Blue, Gn-Green, Or-Orange, R-Red, W-White, Y-Yellow, Gy-Grey, V-Violet RH OVEN NEON THERMOSTAT IGNITION GENERATOR RIGHT HAND OVEN LAMP 3 WAY TERMINAL BLOCK (RH) RH OVEN STIR L150C RH OVEN FAN...
  • Page 51 Before you contact a service agent, make sure that you have the following information to hand: Model Number Serial Number Date of Purchase Postcode Glen Dimplex Australia, Unit 2, 205 Abbotts Road, Dandenong, South Victoria 3175, Australia e-mail: sales@glendimplex.com.au web: www.glendimplex.com.au 08 27530 00 © 7.2010 Dual Fuel Ranges - AU...

  • Page 52: Parts List Db4 90 E

    Product Product Description Replace Date 073103226 CHASSIS rg 90 df 073103429 MAIN OVEN rg 50 df mf hal 073103619 073103619 TOP OVEN rg 50 df vg TOP OVEN rg 50 df vg 073110701 TALL OVEN rg 40 fan hal...
  • Page 53 Product Product Description Replace Date 073103871 HOB MECH 90 g-au 073104833 FACIA MECH rg 90 df rich 073104011 MAIN DOOR MECH rg 50 lh std 073104208 TOP DOOR MECH fs 50 metal 073110800 TALL DOOR MECH 40 rich temp 073104418 FURNITURE MAIN 50 tele stop 073104617 FURNITURE TOP 50 meat tele st...
  • Page 54 Product Product Description Replace Date 073111004 FURNITURE TALL 40 4shelf st pl 073107500 SIDE PANELS 073105556 MAIN DOOR AES rg50 rich lh blk 073106048 TOP DOOR AES rg 50 rich 073110900 TALL DOOR AES rg 40rich rh blk 073105030 HOB AES 90 g 073106671 FACIA AES rg be 90df rich blk 073111601...
  • Page 55 Product Product Description Replace Date 073107737 LABELS be rg rich 90dft-au...

  • Page 66: Repair And Maintainance

    B B ELLING RICHMOND 900 DF REPAIR MAINTAINANCE PROCEDURES...
  • Page 67 IMPORTANT BEFORE CARRYING OUT ANY SERVICING WORK ALWAYS DISCONNECT FROM THE ELECTRICAL SUPPLY...
  • Page 68 1) REMOVING THE MAIN OVEN DOORS REMOVE THE 2 SCREWS FROM THE UPPER HINGE AS INDICATED. REMOVE THE UPPER HINGE AND LIFT THE DOOR UPWARDS AWAY FROM THE LOWER HINGE ENSURE THAT THE DOOR IS SUPPORTED AT ALL TIMES TO STOP EXCESSIVE DISTORTION TO THE LOWER HINGE PIN 2) REMOVING THE GRILL/TOP OVEN DOOR...
  • Page 69 REMOVING THE HINGE FROM THE DOOR REMOVE THE 4 SCREWS AROUND THE DOOR EDGE TO SPLIT THE INNER PANEL FROM THE OUTER PANEL REMOVE 2 X SCREWS ON THE INNER DOOR PANEL AND 2 SCREWS AT THE BOTTOM OF THE PANEL TO REMOVE THE HINGE FRON THE INNER DOOR PANEL...
  • Page 70 3) REMOVAL OF THE HOTPLATE REMOVE ALL PAN SUPPORTS AND HOB BURNERS REMOVE 11 X SCREWS SECURING THE BURNERS TO THE HOB TOP REMOVE 3 X SCREWS AT THE REAR OF THE FACIA PANEL AS SHOWN REMOVE 2X SCREWS ONE EITHER SIDE AS SHOWN...
  • Page 71 REMOVE 4 X SCREWS (2 EITHER SIDE) AS SHOWN THAT SECURES THE VENT TRIM THE HOB TOP COMPLETE WITH THE SIDE TRIMS AND REAR VENT PLATE CAN NOW BE REMOVED FROM THE APPLIANCE BY LIFTING UPWARDS HOTPLATE REMOVED LH TOP OVENOVEN T/ STAT LH MAIN OVEN T/STAT RH OVEN T/STAT...
  • Page 72 4) REMOVAL OF SIDE PANELS REMOVE 2X SCREWS AT REAR OF APPLIANCE REMOVE 2X SCREWS FROM FRONT OF APPLIANCE REMOVE SIDE PANEL...
  • Page 73 5) REMOVAL OF FACIA PANEL REMOVE THE TOWEL RAIL BY REMOVING THE 4 HEX BOLTS USING 5mm ALLEN KEY REMOVE THE 2 SCREWS (ONE EITHER SIDE) THAT SECURE THE HOTPLATE TO THE FACIA REMOVE ALL THE CONTROL KNOBS...
  • Page 74 REMOVE THE 2 SCREWS SECUR- ING THE SIDE PANEL AND GENTLY EASE THE SIDE PANEL BACK REMOVE THE LOWER FACIA SECURING SCREW AND PULL THE FACIA PANEL AWAY 6) REAR SERVICE PANELS REMOVE ALL SECURING SCREWS TO REMOVE COMPLETELY DISCONNECT ALL WIRING FROM THE IGNITION GENERATOR AND TERMINAL BLOCK...
  • Page 75 REAR SERVICE PANEL REMOVED COOLING FAN TOP OVEN GRILL RH OVEN FAN ELEMENT ELEMENT TOP OVEN LWR RH OVEN STIR FAN ELEMENT LH OVEN GRILL ELEMENT LH OVEN FAN ELEMENT LH OVEN LWR ELEMENT 7) DOOR SEALS THE DOOR SEAL IS REMOVED BY JUST PULLING IT IS SECURED IN THE GAP BETWEEN THE CAVITY AND FRONTFRAME AND...

  • Page 76: Componant Removal

    REPLACEMENT OF COMPONANTS A) ELECTRODES FOLLOW STEP 3 AND REMOVE THE HOB TOP REMOVE ELCTRODE CLIP BY SQEEZING TOGETHER AND PULLING TO REMOVE REMOVE ELECTRODE FROM BURNER BOWL AND IGNITION LEAD FROM IGNITIION GENERATOR ON REPLACING ALWAYS ENSURE THAT THE RUBBER WASHER IS B) HOB THERMOCOUPLES FOLLOW STEP 3 AND REMOVE THE HOB TOP...
  • Page 77 C) GAS TAPS FOLLOW STEPS 3/5AND REMOVE THE HOTPLATE AND FACIA PANEL REMOVE 2 SCREWS AS SHOWN EITHER SIDE TO RELEASE THE INNER FACIA PANEL PULL FORWARD INNER FACIA PANEL TO GAIN ACCESS TO THE 2 X TAP SECURING SCREWS UNDO BUNDY TUBE CONNECTION AND REMOVE DISCONNECT THERMOCOUPLE...
  • Page 78 D) COOLING FAN FOLLOW STEP 3 AND REMOVE THE HOTPLATE REMOVE THE 4 X SECURING SCREWS AS SHOWN AND REMOVE THE COOLING FAN E) THERMOSTATS FOLLOW STEP 3 AND REMOVE THE HOTPLATE PULL THE THERMOSTAT FROM THE BACK OF THE SWITCHPACK AND REMOVE THE PHIAL FROM THE RELEVENT OVEN...
  • Page 79 F) TIMER FOLLOW STEP 5 REMOVE FACIA PANEL RELEASE TIMER FROM HOLDING CLIPS BY GENTLY PUSHING IN CLIPS WITH A SCREWDRIVER G) SELECTOR SWITCHES FOLLOW STEP 3/5 AND REMOVE THE HOTPLATE AND FACIA PANEL REMOVE THE 2 SECURING SCREWS AND PULL THE SELEC- TOR SWITCH FROM THE APPLIANCE...
  • Page 80 H) IGNITION MICROSWITCHES FOLLOW STEP3/5 AND REMOVE THE HOTPLATE AND FACIA PANEL PULL THE INNER FACIA PANEL FOWARD TO GAIN ACCESS GENTLY PRIZE THE SWITCHES FROM THE GAS TAPS N.B THE SWITCHES CANNOT BE EXCHANGED INDIVIDUALLY THEY MUST BE CHANGED AS A COMPLETE SET...
  • Page 81 I) LH TOP OVEN GRILL ELEMENT FOLLOW STEP 6 AND REMOVE THE REAR SERVICE PANEL DISCONNECT WIRES REMOVE GRILL ELEMENT GUARD BY LOOSENING 2 HIDDEN SCREWS (POSITIONS INDICATED ) AND SLIDING OFF REMOVE THE 2 SCREWS SECURING THE ELEMENT BRACKET TO THE CAVITY AND PULL THE ELEMENT FORWARD TO REMOVE...
  • Page 82 J) LH OVEN FAN ELEMENT FOLLOW STEP 6AND REMOVE THE REAR SERVICE PANEL REMOVE 4 X REAR FAN COVER SECURING SCREWS AND REMOVE FAN COVER DISCONNECT WIRING REMOVE THE 2 ELEMENT SECURING SCREWS AND PULL ELEMENT FORWARD INTO THE CAVITY K) L/H OVEN LOWER ELEMENT FOLLOW STEP 6 AND REMOVE THE REAR SERVICE PANEL...
  • Page 83 L) LH OVEN STIR FAN FOLLOW STEP 6 AND REMOVE THE REAR SERVICE PANEL REMOVE THE REAR FAN COVER AS ON PREVIOUS PAGE REMOVE THE FAN IMPELLOR N.B L/H THREAD NEEDS TO TURNED CLOCKWISE TO REMOVE DISCONNECT WIRING FROM FAN REMOVE 3 X STIR FAN SECURING SCREWS AND REMOVE FAN FROM THE REAR OF THE APPLIANCE...
  • Page 84 N) RH OVEN FAN ELEMENT FOLLOW STEP 6 AND REMOVE THE LH REAR SERVICE PANEL REMOVE THE 4 SCREWS FOR THE REAR FAN COVER DISCONNECT THE WIRING TO THE ELEMENT REMOVE THE 2 ELEMENT SECURING SCREWS AND REMOVE THE ELEMENT BY PULLING INTO THE CAVITY...
  • Page 85 O) DOOR HANDLES REMOVE THE DOOR FROM THE APPLIANCE REMOVE 4X SCREWS FROM THE OUTER SIDE OF THE PANEL WITH THE SECURING SCREWS REMOVED THE INNER PANEL CAN NOW BE SEPARATED FROM THE OUTER PANEL THE DOOR HANDLE IS SECURED BY 2 SCREWS...

  • Page 86: Technical Specifications

    TECHNICAL SPECIFICATIONS NOMINAL RESISTANCES AT 20oC *5,// (/(0(17 ,11(5   Ÿ : 287(5  Ÿ /+ 723 29(1 /2:(5 (/(0(17  Ÿ : /+ 0$,1 29(1 *5,// (/(0(17  Ÿ : /+ 29(1 )$1 (/(0(17  Ÿ : 5+ 29(1 )$1 (/(0(17  Ÿ...

  • Page 87: Faultfinding Guides

    BELLING RICHMOND 900DF FAULTFINDING GUIDES...
  • Page 88 Is more than one burner affected? Can customer see a spark at the burner? Are all four burners affected Ask customer to clean and make sure burner skirt and cap are fitted correctly. If this does not work. Has customer check Send engineer order electric supply to electrodes required and...
  • Page 89 Nothing working at all? Is the Timer working? Check fuse or supply turned on Is the clock set to manual? Is there a neon on the facia? Advise customer on setting the timer Send engineer with Is the neon on? Thermostat.
  • Page 90 Nothing working at all? Is the Timer working? Check fuse or supply turned on Is the clock set to manual? Has the customer selected Advise customer on the correct function and set setting the timer Advise customer on how the thermostat? to use oven functions.

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